1. A surface treatment process for the effect of a simulator is characterized by comprising the following steps:

s1, forming a transparent UV layer on the surface of the base material;

s2, vacuum plating an aluminum layer on the transparent UV layer;

s3, forming a first color layer on the surface of the aluminum layer to form a multilayer structure;

s4, cutting the multilayer structure to obtain a simulated structure with a simulated shape;

and S5, attaching the simulated structure to the surface of the real machine model so as to form the simulated structure with metal feeling on the surface of the real machine model.

2. The surface treatment process of the simulator effect according to claim 1, wherein the transparent UV layer is formed by spraying a UV-curable coating on the surface of the substrate.

3. Surface treatment process of the simulator effect according to claim 1, characterized in that the color paint of the first color layer is mixed with the paint of the transparent UV layer.

4. A surface treatment process of a simulator effect according to claim 1, further comprising forming a second colour layer on the first colour layer.

5. The surface treatment process of the simulator effect according to claim 4, wherein a plurality of windows are arranged on the second color layer, and the windows are used for displaying the color of the first color layer on the surface of the second color layer.

6. The surface treatment process of an emulator effect according to claim 4, wherein a third color layer is formed in a partial region of the second color layer.

7. A simulation machine comprising a simulation machine template and a simulation structure according to any of claims 1 to 6.

Background

In order to save manufacturing cost, an appearance effect of an inductor (such as an electrocardio induction module of an intelligent watch) in the model is directly printed on a base material by using a printing process, the appearance surface is dark in color, does not have metal feeling, has a large difference with a real machine effect, gives poor experience to consumers, and invisibly has certain influence on market promotion of the real machine.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention aims to solve the technical problems that: the problem of simulation part (such as inductor) dark colour and do not have the metal sense in the current model template is solved.

In order to solve the technical problems, the invention adopts the technical scheme that: a surface treatment process for the effect of a simulator comprises the following steps:

s1, forming a transparent UV layer on the surface of the base material;

s2, vacuum plating an aluminum layer on the transparent UV layer;

s3, forming a first color layer on the surface of the aluminum layer to form a multilayer structure;

s4, cutting the multilayer structure to obtain a simulated structure with a simulated shape;

and S5, attaching the simulated structure to the surface of the real machine model so as to form the simulated structure with metal feeling on the surface of the real machine model.

Further provides a simulation machine, which comprises a complete machine model and the simulation structure.

The invention has the beneficial effects that: the transparent UV layer is formed on the surface of the base material, so that the color penetration effect of the simulation structure is improved, and the transparent UV layer is used as the bottom layer of the aluminum layer, so that the binding force between the aluminum layer and the base material can be effectively improved; the aluminum layer is formed on the surface of the transparent UV layer to increase the metal feeling of the surface of the base material, and the aluminum layer is deposited on the surface of the transparent UV layer in a vacuum plating mode to improve the attaching degree of the aluminum layer on the surface of the base material and the uniformity of the aluminum layer; the first color layer is formed on the surface of the aluminum layer, and the simulation structure is cut according to the specific structure of the inductor, so that the color and the structure of the inductor are simulated, and the simulation performance of the simulation structure on the surface of the real machine model is improved.

Drawings

FIG. 1 is a schematic diagram of a simulated structure according to an embodiment of the present invention;

FIG. 2 is a schematic diagram illustrating the connection of a simulation structure to a simulation model in an embodiment of the present invention;

FIG. 3 is a photograph showing a simulated structure in an embodiment of the present invention.

Description of reference numerals: 1. a substrate; 2. a transparent UV layer; 3. an aluminum layer; 4. a first color layer; 5. a second color layer; 6. a third color layer; 7. real quick-witted template.

Detailed Description

In order to explain technical contents, achieved objects, and effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.

It should be noted that, in this document, the simulation machine is a sample board machine for display, and the type of the simulation machine includes, but is not limited to, a watch, a mobile phone, a television, and the like; the sample plate machine is a simulator which simulates the appearance of the real machine according to the size of the real machine being 1:1 or the rest proportion size and does not have the complete function of the real machine or has partial function of the real machine.

Referring to fig. 1 and 2, a surface treatment process for a simulator effect includes the following steps:

s1, forming a transparent UV layer 2 on the surface of the substrate 1;

s2, vacuum plating an aluminum layer 3 on the transparent UV layer 2;

s3, forming a first color layer 4 on the surface of the aluminum layer 3 to form a multilayer structure;

s4, cutting the multilayer structure to obtain a simulated structure with a simulated shape;

and S5, attaching the simulated structure to the surface of the real machine model so as to form the simulated structure with metal feeling on the surface of the real machine model.

Specifically, the material of the substrate 1 includes, but is not limited to, PET, PVC, and PC.

The thickness of the transparent UV layer 2 is preferably 8-14 μm.

In order to improve the metallic feeling of the aluminum layer 3, the thickness of the aluminum layer 3 is preferably 2 to 6 μm.

In order to improve the simulation feeling of the analog structure simulation sensor, it is preferable that the color of the first color layer 4 is blue, and the thickness of the first color layer 4 is 16 to 20 μm.

In one embodiment, the simulation structure is adhesively attached to the surface of the real machine model.

Further, the transparent UV layer 2 is formed by spraying a UV curing coating on the surface of the base material 1.

Preferably, the UV curable coating includes one of epoxy acrylate, urethane acrylate, unsaturated polyester, polyether acrylate and polyester acrylate.

It should be noted that, in this context, the dummy structure includes a substrate 1 portion, and various coatings and plating layers sprayed and plated on the surface of the substrate 1.

Further, the paint of the transparent UV layer 2 is mixed in the color paint of the first color layer 4.

As is apparent from the above description, the paint of the transparent UV layer 2 is mixed into the colored paint of the first colored layer 4 to improve the color penetration effect of the first colored layer 4 and the metallic feeling of the first colored layer 4, thereby improving the simulation of the pseudo structure.

Preferably, the proportion of the coating of the transparent UV layer 2 in the color paint of the first color layer 4 is 95:5-10 by mass ratio.

Further, forming a second color layer 5 on the first color layer 4.

In one embodiment, the second color layer 5 is set to black to simulate the state of a real machine sensor when no power is applied.

Preferably, the thickness of the second color layer is 8-12 μm.

Further, a plurality of windows are arranged on the second color layer 5, and the windows are used for displaying the color of the first color layer 4 on the surface of the second color layer 5.

In one embodiment, the window is reserved for printing of the second color layer 5 to simulate the first contact in a real machine sensor by the color difference between the first color layer 4 and the second color layer 5.

It should be noted that the number of the windows is set according to actual requirements.

Further, a third color layer 6 is formed in a partial area of the second color layer 5.

In one embodiment, the third color layer 6 is yellow, and the third color layer 6 is printed on a portion of the surface of the second color layer 5 to simulate a second contact in a real machine sensor.

Preferably, the thickness of the third color layer is 8-12 μm.

A simulation structure comprises a real machine model and the simulation structure.

It should be noted that the present application is described only by taking the inductor as an example, and the surface treatment process of the simulator effect of the present application is not limited to the simulation of the inductor in the real machine, and can also be applied to other part structures in the real machine.

Example one

Referring to fig. 1 and 2, a surface treatment process for a simulator effect includes the following steps:

s1, spraying epoxy acrylate paint on the surface of the PET substrate 1 to form a transparent UV layer 2 with the thickness of 10 microns on the surface of the PET substrate 1;

s2, carrying out vacuum electroplating on the surface of the transparent UV layer 2 to form an aluminum layer 3, wherein the thickness of the aluminum layer 3 is 4 μm;

s3, spraying blue color paint on the surface of the aluminum layer 3 to form a first color layer 4 on the surface of the aluminum layer 3, wherein the thickness of the first color layer 4 is 18 microns, and the mass ratio of the epoxy acrylate paint in the color paint of the first color layer is 95: 8;

s4, reserving 6 square windows on the surface of the first color layer 4, and printing black paint on the rest part of the surface of the first color layer 4 to form a second color layer 5 on the surface of the first color layer 4, wherein the thickness of the second color layer 5 is 10 μm, the non-window part simulates the state of a real machine sensor when the real machine sensor is not electrified, and the window part simulates a first contact of the real machine sensor;

s5, printing a yellow paint on the surface of the second color layer 5 to form a square third color layer 6 on the surface of the second color layer 5, wherein the thickness of the third color layer 6 is 10 μm to simulate a second contact of a real machine sensor;

s6, cutting the base material 1 and each coating and plating layer to form a circular simulation structure;

and S7, adhering the simulation structure to the surface of the real machine template 7 to form a simulation inductor structure with metal feeling and bright color on the surface of the real machine template 7.

Example two

Referring to fig. 1 and 2, a surface treatment process for a simulator effect includes the following steps:

s1, spraying polyester acrylate paint on the surface of the PET substrate 1 to form a transparent UV layer 2 with the thickness of 8 microns on the surface of the PET substrate 1;

s2, carrying out vacuum electroplating on the surface of the transparent UV layer 2 to form an aluminum layer 3, wherein the thickness of the aluminum layer 3 is 2 μm;

s3, spraying blue color paint on the surface of the aluminum layer 3 to form a first color layer 4 on the surface of the aluminum layer 3, wherein the thickness of the first color layer 4 is 16 microns, and the mass ratio of the epoxy acrylate paint in the color paint of the first color layer is 95: 5;

s4, reserving 6 square windows on the surface of the first color layer 4, and printing black paint on the rest part of the surface of the first color layer 4 to form a second color layer 5 on the surface of the first color layer 4, wherein the thickness of the second color layer 5 is 8 μm, the non-window part simulates the state of a real machine sensor when the real machine sensor is not electrified, and the window part simulates a first contact of the real machine sensor;

s5, printing a yellow paint on the surface of the second color layer 5 to form a square third color layer 6 on the surface of the second color layer 5, wherein the thickness of the third color layer 6 is 8 μm to simulate a second contact of a real machine sensor;

s6, cutting the base material 1 and each coating and plating layer to form a circular simulation structure;

and S7, adhering the simulation structure to the surface of the real machine template 7 to form a simulation inductor structure with metal feeling and bright color on the surface of the real machine template 7.

EXAMPLE III

Referring to fig. 1 and 2, a surface treatment process for a simulator effect includes the following steps:

s1, spraying a polyurethane acrylate coating on the surface of the PET substrate 1 to form a transparent UV layer 2 with the thickness of 14 microns on the surface of the PET substrate 1;

s2, carrying out vacuum electroplating on the surface of the transparent UV layer 2 to form an aluminum layer 3, wherein the thickness of the aluminum layer 3 is 6 μm;

s3, spraying blue color paint on the surface of the aluminum layer 3 to form a first color layer 4 on the surface of the aluminum layer 3, wherein the thickness of the first color layer 4 is 20 microns, and the mass ratio of the epoxy acrylate paint in the color paint of the first color layer is 95: 10;

s4, reserving 6 square windows on the surface of the first color layer 4, and printing black paint on the rest part of the surface of the first color layer 4 to form a second color layer 5 on the surface of the first color layer 4, wherein the thickness of the second color layer 5 is 8 μm, the non-window part simulates the state of a real machine sensor when the real machine sensor is not electrified, and the window part simulates a first contact of the real machine sensor;

s5, printing yellow paint on the surface of the second color layer 5 to form a square third color layer 6 on the surface of the second color layer 5, wherein the thickness of the third color layer 6 is 12 μm to simulate a second contact of a real machine sensor;

s6, cutting the base material 1 and each coating and plating layer to form a circular simulation structure;

and S7, adhering the simulation structure to the surface of the real machine template 7 to form a simulation inductor structure with metal feeling and bright color on the surface of the real machine template 7.

Example of detection

Comparing the simulated structure obtained in the first embodiment with the simulated structure manufactured by the conventional process, as shown in fig. 3, wherein a1 is the simulated structure printed and prepared by the conventional process, and the surface color is dark, the simulated structure has no metallic feeling, and the simulation effect is poor; and A2 is the simulated structure prepared in the first embodiment, and the simulated structure has bright color, metallic surface and good simulation effect.

In summary, the surface treatment process for the effect of the simulator and the simulator provided by the invention have the advantages that the transparent UV layer 2 is formed on the surface of the substrate 1, so that the color penetration effect of the simulation structure is improved, and the transparent UV layer is used as the bottom layer of the aluminum layer 3, so that the bonding force between the aluminum layer 3 and the substrate 1 can be effectively improved; forming an aluminum layer 3 on the surface of the transparent UV layer 2 to increase the metal feeling of the surface of the substrate 1, and depositing the aluminum layer 3 on the surface of the transparent UV layer 2 by means of vacuum plating to improve the attaching degree of the aluminum layer 3 on the surface of the substrate 1 and the uniformity of the aluminum layer 3; forming a first color layer 4 on the surface of the aluminum layer 3 and cutting the simulation structure according to the specific structure of the inductor so as to simulate the color and the structure of the inductor and improve the simulation of the simulation structure on the surface of the simulation machine model; and the second color layer 5 and the third color layer 6 with different colors and different shapes are continuously sprayed on the first color layer 4, so that the simulation of the simulation structure is further improved; compared with the traditional surface treatment process, the surface treatment process with the effect of the simulator provided by the invention has the characteristics of equivalent effect with the real machine, low cost, strong metal feeling and more bright color.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent changes made by using the contents of the present specification and the drawings, or applied directly or indirectly to the related technical fields, are included in the scope of the present invention.