1. The utility model provides a be used for automatic range upon range of emission conveyor of photovoltaic module, includes management and control case (1), its characterized in that: a display screen (2) is arranged on one side of the control box (1), a damping base (3) is arranged at the lower end of the control box (1), symmetrical limiting edges (4) are arranged at the front end of the control box (1), five first sliding chutes (5) distributed at equal intervals are formed in the inner walls of the two limiting edges (4), five second sliding chutes (6) distributed at equal intervals are formed in the front end of the control box (1), ten first sliding chutes (5) are respectively positioned on two sides of the second sliding chutes (6), ten first sliding chutes (5) are communicated with the second sliding chutes (6), inclined plates (7) are arranged in the five second sliding chutes (6), supporting plates (8) are arranged at the rear ends of the five inclined plates (7), five stacking tables (9) distributed at equal intervals are arranged at the front end of the control box (1), and the five stacking tables (9) are staggered with the first sliding chutes (5), two spacing limit (4) front end all is provided with fixed limit (10) of symmetry, two all be provided with baffle (11) between fixed limit (10), vibration damping mount (3) lower extreme is provided with gyro wheel (12) that four equidistance distribute.

2. The automatic stacking and discharging conveyor device for photovoltaic modules according to claim 1, characterized in that: five layer board (8) both sides all are provided with first slider (13) and second slider (14) of symmetry, five first slider (13) and second slider (14) and swash plate (7) swing joint five all be provided with first bull stick (15) between first slider (13) and second slider (14), five first bull stick (15) one side all is provided with first driving motor (16) through second slider (14).

3. The automatic stacking and discharging conveyor device for photovoltaic modules according to claim 2, characterized in that: five third slider (17) and fourth slider (18) of symmetry all are provided with to layer board (8) both sides, five all be provided with first lead screw (19) and second lead screw (20) in third slider (17) and the fourth slider (18), five third slider (17) and fourth slider (18) are located the both sides of layer board (8) rear end, five first slider (13) and second slider (14) are located the both sides of layer board (8) front end, five first lead screw (19) and second lead screw (20) rear end all are provided with second driving motor (21).

4. The automatic stacking and discharging conveyor device for photovoltaic modules according to claim 1, characterized in that: first recess (22) have been seted up to management and control case (1) rear end, be provided with push rod (23) in first recess (22), second recess (24) have all been seted up to first recess (22) inner wall both sides, two second recess (24) block with push rod (23) and be connected, push rod (23) rear end is provided with handle (25), two second recess (24) and push rod (23) swing joint.

5. The automatic stacking and discharging conveyor device for photovoltaic modules according to claim 1, characterized in that: baffle (11) rear end is provided with first cushion (26), be provided with second bull stick (27), two in baffle (11) fixed limit (10) and second bull stick (27) swing joint, second bull stick (27) one side is provided with third driving motor (28) through fixed limit (10).

6. The automatic stacking and discharging conveyor device for photovoltaic modules according to claim 1, characterized in that: manage and control case (1) lower extreme and all be provided with second cushion (29) that a plurality of equidistance distributes, vibration damping mount (3) upper end all is provided with third cushion (30) that a plurality of equidistance distributes, a plurality of third cushion (30) and second cushion (29) swing joint.

7. The automatic stacking and discharging conveyor device for photovoltaic modules according to claim 1, characterized in that: manage case (1) lower extreme and be provided with bracing piece (31) that three equidistance distributes, set up third recess (32) that three equidistance distributes in vibration damping mount (3), it is three third recess (32) and bracing piece (31) sliding connection, it is three all be provided with spring (33), three in third recess (32) spring (33) upper end all is provided with clamp plate (34), three clamp plate (34) and bracing piece (31) fixed connection, it is three clamp plate (34) and third recess (32) sliding connection.

8. The automatic stacking and discharging conveyor device for photovoltaic modules according to claim 1, characterized in that: two it has five third spout (35) and fourth spout (36) that the equidistance distributes to open in spacing limit (4), five third spout (35) and fourth spout (36) and stack platform (9) sliding connection.

9. The automatic stacking and discharging conveyor device for photovoltaic modules according to claim 1, characterized in that: a controller (37) is arranged in the control box (1).

10. The method for conveying an automatic stacking discharge conveyor of photovoltaic modules according to any one of claims 1 to 9, characterized in that it comprises the following steps:

step 1: firstly, a push rod (23) is rotated out of a first groove (22) through a handle (25) to push a pipe control box (1) to move to the vicinity of a photovoltaic module, a third driving motor (28) drives a second rotating rod (27) and a baffle (11) to be opened in a forward and downward rotating mode, at the moment, a controller (37) is controlled to be opened through a display screen (2), the second driving motor (21) rotates under the control of the controller (37) and drives a first screw rod (19) and a second screw rod (20) to rotate, so that a third sliding block (17) and a fourth sliding block (18) drive five supporting plates (8) to respectively slide out of a second sliding groove (6) and move out along first sliding grooves (5) on the inner sides of two limiting edges (4), and move the photovoltaic module to the supporting plates (8) through inclined plates (7) forward;

step 2: when the device is used, when photovoltaic modules are placed on the five supporting plates (8), the photovoltaic modules are retracted backwards, the baffle plates (11) arranged at the same time are retracted to the original position under the driving of the third driving motor (28), then the five supporting plates (8) drive the photovoltaic modules to be retracted backwards, meanwhile, the first driving motor (16) drives the first rotating rod (15) to rotate and enable the inclined plate (7) to incline downwards, so that the photovoltaic modules are respectively placed on the stacking table (9) at the lower end of the arranged supporting plates (8), and the number of layers stacked on the stacking table (9) can be selected according to the actual situation of the photovoltaic modules due to the certain distance between the supporting plates (8) and the stacking table (9);

and step 3: after all photovoltaic modules are placed on the stacking table (9), the control box (1) is moved to a position needing unloading through the handle (25), the baffle (11) is driven by the third driving motor (28) and is opened, the stacking table (9) is taken out from the third sliding groove (35) and the fourth sliding groove (36) respectively, the photovoltaic modules are protected to the maximum, in addition, in the transportation process, for reducing damage to the photovoltaic modules, the second cushion (29) and the third cushion (30) arranged at the lower end of the control box (1) can play a role in shock absorption when vibration is generated, and meanwhile, a shock absorption structure can be formed through the spring (33) arranged between the pressing plate (34) and the third groove (32) and the shock absorption effect is enhanced.

Background

The photovoltaic module is also a solar panel module, the structural forms of the photovoltaic module are as follows, the glass shell type structure, the bottom box type module, the flat plate type module and the cover plate-free all-glue sealing module can prevent the battery from easily falling off due to the influence of the environment by the photovoltaic module, and meanwhile, the battery electrode and the interconnecting wire can be prevented from being corroded.

Along with the continuous perfect of photovoltaic module production line, many intelligent equipment replace manual operation gradually, have reduced a lot of unexpected damages that produce in operation process from this, need carry after photovoltaic module production, but current photovoltaic module is because self is comparatively fragile, and current conveyor who is used for photovoltaic module deposits and easily leads to photovoltaic module to strike each other in the in-process of transportation and cause the damage.

Disclosure of Invention

The invention aims to provide an automatic stacking, discharging and conveying device for photovoltaic modules and a conveying method thereof, and aims to solve the problem that the existing photovoltaic modules are fragile, and the existing conveying devices for the photovoltaic modules are easy to cause damage due to mutual impact in the transportation process.

In order to achieve the purpose, the invention provides the following technical scheme: a conveying device for automatic laminated discharge of photovoltaic modules comprises a control box, wherein a display screen is arranged on one side of the control box, a damping base is arranged at the lower end of the control box, symmetrical limiting edges are arranged at the front end of the control box, five first sliding grooves are formed in the inner walls of the two limiting edges and are distributed at equal intervals, five second sliding grooves are formed in the front end of the control box and are distributed at equal intervals, ten first sliding grooves are respectively positioned on the two sides of the second sliding grooves, the ten first sliding grooves are communicated with the second sliding grooves, inclined plates are arranged in the five second sliding grooves, supporting plates are arranged at the rear ends of the five inclined plates, five laminating tables are arranged at the front end of the control box and are distributed at equal intervals, the five laminating tables are staggered with the first sliding grooves, symmetrical fixed edges are arranged at the front ends of the two limiting edges, and a baffle is arranged between the two fixed edges, the damping base lower extreme is provided with four equidistance gyro wheels that distribute.

Preferably, five first sliders and second sliders which are symmetrical are arranged on two sides of the supporting plate, the five first sliders and the five second sliders are movably connected with the inclined plate, first rotating rods are arranged between the five first sliders and the five second sliders, and a first driving motor is arranged on one side of each first rotating rod through the corresponding second slider.

Preferably, the two sides of the five support plates are respectively provided with a third sliding block and a fourth sliding block which are symmetrical, the five third sliding blocks and the five fourth sliding blocks are respectively internally provided with a first screw rod and a second screw rod, the five third sliding blocks and the five fourth sliding blocks are positioned on the two sides of the rear end of the support plate, the five first sliding blocks and the five second sliding blocks are positioned on the two sides of the front end of the support plate, and the rear ends of the five first screw rods and the five second screw rods are respectively provided with a second driving motor.

Preferably, a first groove is formed in the rear end of the control box, a push rod is arranged in the first groove, second grooves are formed in two sides of the inner wall of the first groove and connected with the push rod in a clamping mode, a handle is arranged at the rear end of the push rod, and the second grooves are movably connected with the push rod.

Preferably, baffle rear end is provided with first cushion, be provided with the second bull stick in the baffle, two fixed limit and second bull stick swing joint, second bull stick one side is provided with third driving motor through fixed limit.

Preferably, the control box lower extreme all is provided with the second cushion that a plurality of equidistance distributes, the vibration damping mount upper end all is provided with the third cushion that a plurality of equidistance distributes, a plurality of third cushion and second cushion swing joint.

Preferably, the management and control case lower extreme is provided with the bracing piece that three equidistance distributes, it is three to open the third recess that three equidistance distributes in the vibration damping mount third recess and bracing piece sliding connection, three all be provided with the spring in the third recess, it is three the spring upper end all is provided with the clamp plate, and is three clamp plate and bracing piece fixed connection, it is three clamp plate and third recess sliding connection.

Preferably, five third sliding grooves and five fourth sliding grooves which are distributed at equal intervals are formed in the two limiting edges, and the five third sliding grooves and the five fourth sliding grooves are in sliding connection with the stacking table.

Preferably, a controller is arranged in the control box.

A conveying method for an automatic stacking and discharging conveying device of a photovoltaic module comprises the following steps:

step 1: firstly, a push rod is rotated out of a first groove through a handle to push a control box to move to the vicinity of a photovoltaic assembly, a third driving motor drives a second rotating rod and a baffle to be opened by forward and downward rotation, at the moment, a controller is controlled to be opened through a display screen, the second driving motor rotates under the control of the controller and drives a first screw rod and a second screw rod to rotate, so that a third sliding block and a fourth sliding block drive five supporting plates to respectively slide out of a second sliding groove and move out along the first sliding grooves on the inner sides of two limiting edges, and the photovoltaic assembly is moved forward to the supporting plates through inclined plates;

step 2: when the photovoltaic component stacking platform is used, when the photovoltaic components are placed on the five supporting plates, the five supporting plates are retracted backwards, the baffle plates arranged at the same time are retracted to the original position under the driving of the third driving motor, then the five supporting plates drive the photovoltaic components to be retracted backwards, meanwhile, the first driving motor drives the first rotating rod to rotate, and the inclined plates incline downwards, so that the photovoltaic components are respectively placed on the stacking platform at the lower ends of the arranged supporting plates, and the number of layers stacked on the stacking platform can be selected according to the actual situation of the photovoltaic components due to a certain distance between the supporting plates and the stacking platform;

and step 3: place after stacking the platform when all photovoltaic module, move the management and control case to the department that needs to unload through the handle once more, drive the baffle and open by third driving motor, will stack the platform respectively and take out respectively in third spout and the fourth spout can, the maximize has protected photovoltaic module.

Compared with the prior art, the invention has the beneficial effects that:

1. this be used for automatic range upon range of discharge conveyor of photovoltaic module, can effectively reduce the pressure to bottom photovoltaic module when stacking through the platform that stacks that sets up, reduce the damage, can increase the volume of stacking simultaneously, the swash plate that sets up can be convenient for receive and stack the platform time downward sloping when needing to place behind the photovoltaic module, reduce the injury to photovoltaic module when stacking, the unexpected situations such as landing can be avoided transporting and placing photovoltaic module when stacking the platform to the baffle that sets up, and the first cushion that sets up in the baffle can effectually play the effect of protection buffering.

2. This be used for automatic range upon range of emission conveyor of photovoltaic module can make it slide in first spout and second spout under the drive of first lead screw and second lead screw through third slider and the fourth slider that sets up in layer board both sides, and the second driving motor who sets up can play power transmission's effect to the swash plate inclination can be controlled to the first driving motor who sets up.

3. This be used for automatic range upon range of conveyor that discharges of photovoltaic module, the third cushion through the second cushion that sets up at management and control box lower extreme and vibration damping mount upper end can reduce vibrations at the in-process of transportation to photovoltaic module's influence, and the third spout and the fourth spout of seting up make the nimble operation that the platform can take out and put into stack.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic cross-sectional view of the present invention;

FIG. 3 is a schematic view of the structure of FIG. 2 taken along the line A-A;

FIG. 4 is a schematic view of the structure of FIG. 2 in the direction B-B according to the present invention;

fig. 5 is a schematic structural diagram of a pallet of the present invention.

In the figure: 1. a control box; 2. a display screen; 3. a damping mount; 4. a limiting edge; 5. a first chute; 6. a second chute; 7. a sloping plate; 8. a support plate; 9. a stacking table; 10. fixing the edge; 11. a baffle plate; 12. a roller; 13. a first slider; 14. a second slider; 15. a first rotating lever; 16. a first drive motor; 17. a third slider; 18. a fourth slider; 19. a first lead screw; 20. a second lead screw; 21. a second drive motor; 22. a first groove; 23. a push rod; 24. a second groove; 25. a handle; 26. a first cushion; 27. a second rotating rod; 28. a third drive motor; 29. a second cushion; 30. a third cushion; 31. a support bar; 32. a third groove; 33. a spring; 34. pressing a plate; 35. a third chute; 36. a fourth chute; 37. and a controller.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-5, an embodiment of the present invention is shown: a conveying device for automatic laminated discharge of photovoltaic modules comprises a control box 1, a display screen 2 is arranged on one side of the control box 1, a shock absorption base 3 is arranged at the lower end of the control box 1, symmetrical limiting edges 4 are arranged at the front end of the control box 1, five first sliding chutes 5 which are distributed equidistantly are arranged on the inner walls of the two limiting edges 4, five second sliding chutes 6 which are distributed equidistantly are arranged at the front end of the control box 1, ten first sliding chutes 5 are respectively positioned at two sides of the second sliding chutes 6, the ten first sliding chutes 5 are communicated with the second sliding chutes 6, inclined plates 7 are arranged in the five second sliding chutes 6, supporting plates 8 are arranged at the rear ends of the five inclined plates 7, five laminating tables 9 which are distributed equidistantly are arranged at the front end of the control box 1, the five laminating tables 9 are staggered with the first sliding chutes 5, symmetrical fixing edges 10 are arranged at the front ends of the two limiting edges 4, and baffles 11 are arranged between the two fixing edges 10, the lower end of the damping base 3 is provided with four rollers 12 which are distributed at equal intervals.

Further, five 8 both sides of layer board all are provided with symmetrical first slider 13 and second slider 14, five first slider 13 and second slider 14 and swash plate 7 swing joint, all be provided with first bull stick 15 between five first slider 13 and the second slider 14, five first bull stick 15 one side all is provided with first driving motor 16 through second slider 14, can effectively reduce the pressure to bottom photovoltaic module when stacking through the platform 9 that stacks that sets up, reduce the damage, can increase the volume of stacking simultaneously, the swash plate 7 that sets up can be convenient for receive behind the photovoltaic module and need place the platform 9 of stacking when downward sloping, reduce the injury to photovoltaic module when stacking, the unexpected situations such as landing can be avoided transporting and placing photovoltaic module to stacking platform 9 to the baffle 11 that sets up.

Further, the two sides of the five supporting plates 8 are respectively provided with a third sliding block 17 and a fourth sliding block 18 which are symmetrical, the five third sliding blocks 17 and the fourth sliding blocks 18 are respectively provided with a first screw rod 19 and a second screw rod 20, the five third sliding blocks 17 and the fourth sliding blocks 18 are positioned on the two sides of the rear end of the supporting plate 8, the five first sliding blocks 13 and the five second sliding blocks 14 are positioned on the two sides of the front end of the supporting plate 8, the rear ends of the five first screw rods 19 and the second screw rods 20 are respectively provided with a second driving motor 21, the third sliding blocks 17 and the fourth sliding blocks 18 arranged on the two sides of the supporting plate 8 can be driven by the first screw rods 19 and the second screw rods 20 to slide in the first sliding grooves 5 and the second sliding grooves 6, and the arranged second driving motors 21 can play a role in power transmission.

Further, first recess 22 has been seted up to management and control case 1 rear end, be provided with push rod 23 in the first recess 22, second recess 24 has all been seted up to first recess 22 inner wall both sides, two second recesses 24 and push rod 23 card and be connected, push rod 23 rear end is provided with handle 25, two second recesses 24 and push rod 23 swing joint, push rod 23 through setting up can make it under handle 25's effect, take out and can promote management and control case 1 through this structure in the second recess 24.

Further, baffle 11 rear end is provided with first cushion 26, is provided with second bull stick 27 in the baffle 11, two fixed limits 10 and second bull stick 27 swing joint, and second bull stick 27 one side is provided with third driving motor 28 through fixed limit 10, can play the effect of buffering and protection through first cushion 26 that sets up at baffle 11 rear end, avoids rocking that the in-process of transportation produced and causes the damage.

Further, 1 lower extreme of management and control case all is provided with the second cushion 29 that a plurality of equidistance distributes, and damping mount 3 upper end all is provided with the third soft pad 30 that a plurality of equidistance distributes, a plurality of third soft pad 30 and second cushion 29 swing joint, and the third soft pad 30 through the second cushion 29 that sets up at 1 lower extreme of management and control case and damping mount 3 upper end can reduce vibrations to photovoltaic module's influence at the in-process of transportation.

Further, 1 lower extreme of management and control case is provided with the bracing piece 31 that three equidistance distributes, the third recess 32 that three equidistance distributes has been seted up in the vibration damping mount 3, three third recess 32 and bracing piece 31 sliding connection, all be provided with spring 33 in the three third recess 32, three spring 33 upper end all is provided with clamp plate 34, three clamp plate 34 and bracing piece 31 fixed connection, three clamp plate 34 and third recess 32 sliding connection, bracing piece 31 through setting up at 1 lower extreme of management and control case can form shock-absorbing structure under the effect of clamp plate 34 and spring 33 in third recess 32, avoid reducing the influence to photovoltaic module at the in-process of carrying.

Furthermore, five third sliding grooves 35 and five fourth sliding grooves 36 which are distributed at equal intervals are formed in the two limiting edges 4, the five third sliding grooves 35 and the five fourth sliding grooves 36 are in sliding connection with the stacking table 9, and the stacking table 9 can be flexibly operated to be taken out and put in through the formed third sliding grooves 35 and the formed fourth sliding grooves 36.

Further, a controller 37 is provided in the management and control box 1, and the operation of the internal first driving motor 16, the second driving motor 21 and the third driving motor 28 can be controlled by the provided controller 37.

A conveying method for an automatic stacking and discharging conveying device of a photovoltaic module comprises the following steps:

step 1: firstly, the push rod 23 is rotated out of the first groove 22 through the handle 25 to push the management and control box 1 to move to the vicinity of the photovoltaic module, the third driving motor 28 drives the second rotating rod 27 and the baffle 11 to rotate and open from front to bottom, at the moment, the display screen 2 controls the controller 37 to open, the second driving motor 21 rotates under the control of the controller 37 and drives the first screw rod 19 and the second screw rod 20 to rotate, so that the third sliding block 17 and the fourth sliding block 18 drive the five supporting plates 8 to respectively slide out of the second sliding grooves 6 and move out along the first sliding grooves 5 on the inner sides of the two limiting edges 4, and the photovoltaic module is moved to the supporting plates 8 through the inclined plates 7 forwards;

step 2: when the photovoltaic module stacking device is used, when photovoltaic modules are placed on the five supporting plates 8, the supporting plates are retracted backwards, the baffle plates 11 arranged at the same time are retracted to the original positions under the driving of the third driving motor 28, then the five supporting plates 8 drive the photovoltaic modules to be retracted backwards, meanwhile, the first driving motor 16 drives the first rotating rod 15 to rotate and enable the inclined plate 7 to incline downwards, so that the photovoltaic modules are respectively placed on the stacking tables 9 at the lower ends of the arranged supporting plates 8, and the number of layers stacked on the stacking tables 9 can be selected according to the actual situation of the photovoltaic modules due to the certain distance between the supporting plates 8 and the stacking tables 9;

and step 3: after all photovoltaic modules are placed on the stacking table 9, the control box 1 is moved to a position where unloading is needed through the handle 25 again, the baffle 11 is driven by the third driving motor 28 and is opened, and the stacking table 9 is taken out from the third sliding groove 35 and the fourth sliding groove 36 respectively, so that the photovoltaic modules are protected to the maximum.

The working principle is as follows: when the photovoltaic component support is used, firstly, the push rod 23 is rotated out of the first groove 22 through the handle 25 to push the control box 1 to move to the vicinity of a photovoltaic component, the third driving motor 28 drives the second rotating rod 27 and the baffle 11 to rotate and open from front to bottom, at the moment, the controller 37 is controlled and opened through the display screen 2, the second driving motor 21 rotates under the control of the controller 37 and drives the first screw rod 19 and the second screw rod 20 to rotate, so that the third sliding block 17 and the fourth sliding block 18 drive the five supporting plates 8 to respectively slide out of the second sliding grooves 6 and move out along the first sliding grooves 5 on the inner sides of the two limiting edges 4, the photovoltaic component is moved to the supporting plates 8 through the inclined plates 7 forwards, when the photovoltaic component is placed on the five supporting plates 8, the supporting plates are retracted backwards, and the baffle 11 arranged at the same time is retracted to the original position under the drive of the third driving motor 28, then the five supporting plates 8 drive the photovoltaic component to retract backwards and simultaneously drive the first driving motor 16 to drive the first rotating rod 15 to rotate and tilt the inclined plates 7 downwards, the photovoltaic modules are respectively placed on the stacking table 9 at the lower end of the supporting plate 8, the number of layers stacked on the stacking table 9 can be selected according to the actual situation of the photovoltaic modules due to the fact that a certain distance exists between the supporting plate 8 and the stacking table 9, after all the photovoltaic modules are placed on the stacking table 9, the control box 1 is moved to a position needing unloading through the handle 25, the baffle 11 is driven by the third driving motor 28 and is opened, the stacking table 9 is respectively taken out from the third sliding groove 35 and the fourth sliding groove 36, and the photovoltaic modules are protected to the maximum.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.