1. A hydraulic powder forming press characterized in that: comprises a frame, an upper die assembly, a lower die assembly, a side die assembly, a wire frame assembly, a bin assembly, a material box assembly and a scissors assembly;

the upper die assembly comprises an upper oil cylinder mounting seat, an upper oil cylinder pressurizing shaft, an upper oil cylinder copper sleeve, an upper limiting nut, a first guide shaft, a first wire clamping cylinder and a first displacement sensor, wherein the upper oil cylinder mounting seat is fixed on a rack;

the lower die assembly comprises a lower oil cylinder mounting seat, a lower oil cylinder pressurizing shaft, a lower positioning nut, a second guide shaft, a lower oil cylinder copper sleeve, a reinforcing rib plate, an ejection hydraulic cylinder mounting seat, a scissors mounting seat, a pressure sensor and a lower die seat; the lower oil cylinder mounting seat is mounted on the frame, the lower oil cylinder is fixed on the lower oil cylinder mounting seat, the output end of the lower oil cylinder is connected with a lower oil cylinder pressurizing shaft, a lower positioning nut is mounted on the lower oil cylinder pressurizing shaft, a lower oil cylinder copper sleeve is fixed on the lower oil cylinder mounting seat, the lower oil cylinder pressurizing shaft is connected with an ejection hydraulic cylinder mounting seat after passing through the lower oil cylinder copper sleeve, an ejection hydraulic cylinder is mounted on the ejection hydraulic cylinder mounting seat, the output end of the ejection hydraulic cylinder is connected with a scissors mounting seat, a pressure sensor and a lower die seat are sequentially mounted on the scissors mounting seat, a guide shaft II is mounted on the lower oil cylinder mounting seat, a reinforcing rib plate is connected with the ejection air cylinder mounting seat, and meanwhile, the reinforcing rib plate is connected with the guide shaft II through an oil bearing;

the side die assembly comprises a side die mounting plate, a side oil cylinder, a side die sliding plate, a side die guide rail, a stay wire cylinder, a wire clamping cylinder II, a side threading pore plate, a stay wire cylinder limiting plate, a stay wire cylinder guide rail, a side die mounting plate and a material box adjusting screw rod; the side die mounting plate is fixed on the rack, the side die oil cylinder and the side die guide rail are mounted on the side die mounting plate, the output end of the side oil cylinder is connected with the side die sliding plate, the side die sliding plate is provided with a wire pulling cylinder, a wire pulling cylinder limiting plate is arranged on the wire pulling cylinder, the wire pulling cylinder is connected with the side threading pore plate, the wire clamping cylinder II is fixed on the side threading pore plate, the bottom of the wire clamping cylinder II is fixed on the wire pulling cylinder guide rail, the end part of the side die sliding plate is provided with the side die mounting plate, the side die is fixed on the side die mounting plate, and the top of the side die mounting plate is provided with a material box adjusting screw rod;

a bin assembly is arranged on one side of the upper die assembly, a material barrel is arranged in the bin assembly, the lower end of the material barrel is connected with a material barrel distribution plate, material holes are uniformly distributed in the material barrel distribution plate, and an anti-stacking conical barrel is arranged in the material barrel;

a material box assembly is arranged below the material box assembly, an adjustable stroke cylinder is arranged in the material box assembly and fixed on a material box mounting plate, a material box is arranged on the material box mounting plate, a storage bin and a material filling bin are arranged inside the material box, a stirring impeller is arranged in the storage bin and connected with a rotating cylinder arranged at the top of the material box, a stirring sheet is arranged on the material filling bin and connected with the stirring cylinder, material box pressing cylinders are arranged on two sides of the material box, the upper end of the material box pressing cylinder is connected with a material box pressing plate, and the lower end of the material box pressing cylinder is fixed on a material box pressing cylinder fixing plate;

the wire frame assembly comprises a wire frame mounting support, a wire frame rib plate, a rotating shaft, a wire shaft support, a wire shaft, a flange bearing and a rotating shaft end locking block; the wire rack mounting support is fixed on the rack, the rotating shaft is mounted on the wire rack through a flange bearing, the end part of the rotating shaft is limited by a locking block at the end part of the rotating shaft, a wire spool shaft hole penetrates through the rotating shaft and then rotates with the rotating shaft to feed wires, and the wire guide shaft is mounted on the wire rack through a wire guide shaft support;

the scissors assembly comprises a mounting bracket, a linear guide rail, a scissors upper and lower positioning cylinder, a scissors longitudinal bracket, a rotatable bracket, a scissors cylinder mounting plate, a scissors cylinder guide assembly, a fixed blade, a movable blade, a wire clamp, a connecting rod, a scissors blade fixing bracket, a tension spring, a limiting block, a guide sleeve, a locking nut, a transverse mounting plate, a guide rail, a transverse adjusting screw rod, a locking screw, a longitudinal adjusting screw rod and a screw rod T-shaped nut; the whole scissor assembly is fixed on a scissor mounting seat of a lower die assembly through a mounting bracket, a scissor upper and lower positioning cylinder and a linear guide rail are arranged on the mounting bracket, the guide rail and a transverse mounting plate are connected with the scissor upper and lower positioning cylinder, a transverse adjusting screw rod is connected with the transverse mounting plate, the transverse screw rod rotates to drive the transverse mounting plate to move transversely along the guide rail, a scissor longitudinal bracket is arranged in a T-shaped groove of the transverse mounting plate, a longitudinal adjusting screw rod is arranged on the scissor longitudinal bracket, one end of a T-shaped nut of the screw rod is fixed on the transverse mounting plate and is in threaded fit with the longitudinal adjusting screw rod, the scissor longitudinal bracket can be driven to move up and down by rotating the longitudinal adjusting screw rod, and the scissor longitudinal bracket is fixed with the transverse mounting plate through a locking screw after the height of the scissor longitudinal bracket is adjusted; the longitudinal support and the rotatable support of the scissors are fixed with the pin through screws, when the carbon brush is pressed to be a side outgoing line, the screws can be loosened, and the screws are screwed up after the rotatable support rotates for 90 degrees around the pin; the upper end of the rotatable support is provided with a guide sleeve and a scissors positioning cylinder, the guide sleeve is fixed on the rotatable support through a locking nut, a guide rod is arranged in a guide sleeve hole, one end of the guide rod is provided with a limiting block, the other end of the guide rod is fixed on a scissors blade fixing support, the output end of the scissors positioning cylinder is connected with a scissors cylinder, the scissors cylinder is fixed on a scissors cylinder mounting plate, the scissors cylinder is guided through a scissors cylinder guiding assembly in the advancing process, the scissors cylinder guiding assembly is connected with the guide rod, the output end of the scissors cylinder is connected with a connecting rod, the connecting rod is connected with a movable blade through a pin, the fixed blade is fixed on the scissors blade fixing support, the movable blade is connected with the fixed blade and the scissors blade fixing support through a pin shaft, a pair of wire clamps is arranged at the bottoms of the fixed blade and the movable blade, one end of a tension spring is connected on the guide rod, and the other end of the tension spring is connected with the movable blade.

2. The hydraulic powder forming press of claim 1, wherein: go up the mould assembly and still including installing the copper line baffle in last hydro-cylinder mount pad one side, the copper line of line frame penetrates last hydro-cylinder pressurization axle from copper line baffle, draws forth from the through wires hole of last mould connecting seat again, and after the trimming action was accomplished, the cylinder that presss from both sides stretches out to fix the copper line, prevents that the copper line from deviating from.

3. The hydraulic powder forming press of claim 1, wherein: the wire rack assembly further comprises a second photoelectric switch and a second spool sensing piece, the second spool sensing piece is mounted at the end of the rotating shaft and rotates along with the rotating shaft, and the second photoelectric switch is fixed on the wire rack.

Background

With the continuous improvement of the industrialization level, various emerging products and processes put higher requirements on equipment. Most of powder particle forming in the traditional industry adopts a production mode of manually filling, mechanically pressing and manually taking products, but the traditional production mode has the defects of low efficiency, incapability of ensuring the uniformity and consistency of each product by manual filling, high labor intensity of workers and the like. The general hydraulic powder press is a vertical press or a lateral press, and the function of the press is only to press carbon brushes conforming to one pressing form, so that the pressing efficiency is low.

Disclosure of Invention

The invention aims to provide a hydraulic powder forming press, which can be used for pressing carbon brushes meeting the vertical pressure characteristic and carbon brushes meeting the lateral pressure characteristic; in addition, the position accuracy of the upper die, the lower die and the side die of the press is ensured by the servo hydraulic station, the structure is simple, the action flow is simplified, and the pressing efficiency is improved.

In order to achieve the purpose, the invention provides the following scheme: the invention provides a hydraulic powder forming press, which comprises a frame, an upper die assembly, a lower die assembly, a side die assembly, a wire frame assembly, a bin assembly, a material box assembly and a shear assembly, wherein the upper die assembly is arranged on the frame;

the upper die assembly comprises an upper oil cylinder mounting seat, an upper oil cylinder pressurizing shaft, an upper oil cylinder copper sleeve, an upper limiting nut, a first guide shaft, a first wire clamping cylinder and a first displacement sensor, wherein the upper oil cylinder mounting seat is fixed on a rack;

the lower die assembly comprises a lower oil cylinder mounting seat, a lower oil cylinder pressurizing shaft, a lower positioning nut, a second guide shaft, a lower oil cylinder copper sleeve, a reinforcing rib plate, an ejection hydraulic cylinder mounting seat, a scissors mounting seat, a pressure sensor and a lower die seat; the lower oil cylinder mounting seat is mounted on the frame, the lower oil cylinder is fixed on the lower oil cylinder mounting seat, the output end of the lower oil cylinder is connected with a lower oil cylinder pressurizing shaft, a lower positioning nut is mounted on the lower oil cylinder pressurizing shaft, a lower oil cylinder copper sleeve is fixed on the lower oil cylinder mounting seat, the lower oil cylinder pressurizing shaft is connected with an ejection hydraulic cylinder mounting seat after passing through the lower oil cylinder copper sleeve, an ejection hydraulic cylinder is mounted on the ejection hydraulic cylinder mounting seat, the output end of the ejection hydraulic cylinder is connected with a scissors mounting seat, a pressure sensor and a lower die seat are sequentially mounted on the scissors mounting seat, a guide shaft II is mounted on the lower oil cylinder mounting seat, a reinforcing rib plate is connected with the ejection air cylinder mounting seat, and meanwhile, the reinforcing rib plate is connected with the guide shaft II through an oil bearing;

the side die assembly comprises a side die mounting plate, a side oil cylinder, a side die sliding plate, a side die guide rail, a stay wire cylinder, a wire clamping cylinder II, a side threading pore plate, a stay wire cylinder limiting plate, a stay wire cylinder guide rail, a side die mounting plate and a material box adjusting screw rod; the side die mounting plate is fixed on the rack, the side die oil cylinder and the side die guide rail are mounted on the side die mounting plate, the output end of the side oil cylinder is connected with the side die sliding plate, the side die sliding plate is provided with a wire pulling cylinder, a wire pulling cylinder limiting plate is arranged on the wire pulling cylinder, the wire pulling cylinder is connected with the side threading pore plate, the wire clamping cylinder II is fixed on the side threading pore plate, the bottom of the wire clamping cylinder II is fixed on the wire pulling cylinder guide rail, the end part of the side die sliding plate is provided with the side die mounting plate, the side die is fixed on the side die mounting plate, and the top of the side die mounting plate is provided with a material box adjusting screw rod;

a bin assembly is arranged on one side of the upper die assembly, a material barrel is arranged in the bin assembly, the lower end of the material barrel is connected with a material barrel distribution plate, material holes are uniformly distributed in the material barrel distribution plate, and an anti-stacking conical barrel is arranged in the material barrel;

a material box assembly is arranged below the material box assembly, an adjustable stroke cylinder is arranged in the material box assembly and fixed on a material box mounting plate, a material box is arranged on the material box mounting plate, a storage bin and a material filling bin are arranged inside the material box, a stirring impeller is arranged in the storage bin and connected with a rotating cylinder arranged at the top of the material box, a stirring sheet is arranged on the material filling bin and connected with the stirring cylinder, material box pressing cylinders are arranged on two sides of the material box, the upper end of the material box pressing cylinder is connected with a material box pressing plate, and the lower end of the material box pressing cylinder is fixed on a material box pressing cylinder fixing plate;

the wire frame assembly comprises a wire frame mounting support, a wire frame rib plate, a rotating shaft, a wire shaft support, a wire shaft, a flange bearing and a rotating shaft end locking block; the wire rack mounting support is fixed on the rack, the rotating shaft is mounted on the wire rack through a flange bearing, the end part of the rotating shaft is limited by a locking block at the end part of the rotating shaft, a wire spool shaft hole penetrates through the rotating shaft and then rotates with the rotating shaft to feed wires, and the wire guide shaft is mounted on the wire rack through a wire guide shaft support;

the scissors assembly comprises a mounting bracket, a linear guide rail, a scissors upper and lower positioning cylinder, a scissors longitudinal bracket, a rotatable bracket, a scissors cylinder mounting plate, a scissors cylinder guide assembly, a fixed blade, a movable blade, a wire clamp, a connecting rod, a scissors blade fixing bracket, a tension spring, a limiting block, a guide sleeve, a locking nut, a transverse mounting plate, a guide rail, a transverse adjusting screw rod, a locking screw, a longitudinal adjusting screw rod and a screw rod T-shaped nut; the whole scissor assembly is fixed on a scissor mounting seat of a lower die assembly through a mounting bracket, a scissor upper and lower positioning cylinder and a linear guide rail are arranged on the mounting bracket, the guide rail and a transverse mounting plate are connected with the scissor upper and lower positioning cylinder, a transverse adjusting screw rod is connected with the transverse mounting plate, the transverse screw rod rotates to drive the transverse mounting plate to move transversely along the guide rail, a scissor longitudinal bracket is arranged in a T-shaped groove of the transverse mounting plate, a longitudinal adjusting screw rod is arranged on the scissor longitudinal bracket, one end of a T-shaped nut of the screw rod is fixed on the transverse mounting plate and is in threaded fit with the longitudinal adjusting screw rod, the scissor longitudinal bracket can be driven to move up and down by rotating the longitudinal adjusting screw rod, and the scissor longitudinal bracket is fixed with the transverse mounting plate through a locking screw after the height of the scissor longitudinal bracket is adjusted; the longitudinal support and the rotatable support of the scissors are fixed with the pin through screws, when the carbon brush is pressed to be a side outgoing line, the screws can be loosened, and the screws are screwed up after the rotatable support rotates for 90 degrees around the pin; the upper end of the rotatable support is provided with a guide sleeve and a scissors positioning cylinder, the guide sleeve is fixed on the rotatable support through a locking nut, a guide rod is arranged in a guide sleeve hole, one end of the guide rod is provided with a limiting block, the other end of the guide rod is fixed on a scissors blade fixing support, the output end of the scissors positioning cylinder is connected with a scissors cylinder, the scissors cylinder is fixed on a scissors cylinder mounting plate, the scissors cylinder is guided through a scissors cylinder guiding assembly in the advancing process, the scissors cylinder guiding assembly is connected with the guide rod, the output end of the scissors cylinder is connected with a connecting rod, the connecting rod is connected with a movable blade through a pin, the fixed blade is fixed on the scissors blade fixing support, the movable blade is connected with the fixed blade and the scissors blade fixing support through a pin shaft, a pair of wire clamps is arranged at the bottoms of the fixed blade and the movable blade, one end of a tension spring is connected on the guide rod, and the other end of the tension spring is connected with the movable blade.

Preferably, go up the mould assembly and still include the copper line baffle of installing in last hydro-cylinder mount pad one side, the copper line of line frame penetrates last hydro-cylinder pressurization axle from copper line baffle, draws forth from the through wires hole of last mould connecting seat again, and after the trimming action was accomplished, the cylinder that presss from both sides stretches out and fixes the copper line, prevents that the copper line from deviating from.

Preferably, the bobbin assembly further comprises a second photoelectric switch and a bobbin induction sheet, the bobbin induction sheet is mounted at the end of the rotating shaft and rotates along with the rotating shaft, and the second photoelectric switch is fixed on the bobbin.

Compared with the prior art, the invention has the following beneficial technical effects:

the hydraulic powder forming press is a full-function servo hydraulic press, and can press carbon brushes meeting vertical pressure characteristics and carbon brushes meeting lateral pressure characteristics; in addition, the position accuracy of the upper die, the lower die and the side die of the press is ensured by the servo hydraulic station, the structure is simple, the action flow is simplified, and the pressing efficiency is improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic view of the overall construction of a hydraulic powder forming press;

FIG. 2 is a structural component view of the upper die assembly;

FIG. 3 is a structural assembly view of the lower die assembly;

FIG. 4 is a structural assembly diagram of the side mold assembly;

FIG. 5 is a schematic structural view of a bin assembly;

FIG. 6 is a cross-sectional view of the bin assembly;

FIG. 7 is a structural component view of the cartridge assembly;

FIG. 8 is a structural assembly diagram of the bobbin assembly;

FIG. 9 is a structural component view of the scissors assembly;

wherein, 1, a frame;

2, an upper die assembly; 21, applying an oil cylinder mounting seat; 22, feeding an oil cylinder; 23, applying a cylinder pressure shaft; 24, applying a cylinder copper sleeve; 25, an upper limiting nut; 26 guiding the first shaft; 27 a wire clamping cylinder I; 28 copper wire guide plates; 29 an upper die connecting seat;

3, a lower die assembly; 31, a lower oil cylinder mounting seat; 32 lower oil cylinders; 33, a lower oil cylinder pressurizing shaft; 34 lower positioning nut; 35 a second guide shaft; 36 lower oil cylinder copper bush; 37 reinforcing rib plates; 38 ejection hydraulic cylinder; 39 ejecting out the hydraulic cylinder mounting seat; 310 scissors mounting seats; 311 a pressure sensor; 312 lower die holder; 313 induction sheets; 314 photoelectric switch one;

4, a side die assembly; 41 side die mounting plates; a 42-side oil cylinder; 43 a slide plate of the side mould; 44 side-form guide rails; 45, a wire pulling cylinder; 46 a wire clamping cylinder II; a 47-side threading pore plate; 48 stay wire cylinder limit plates; 49 wire drawing cylinder guide rails; 410 a side die; 411 side die mounting plates; 412 a magazine adjustment screw;

5 a stock bin assembly; a 52 barrel; 53 a cartridge base; 54 motor; 55, material separating discs of the material cylinders; 56, a material-discharging prevention conical cylinder; 57 a material receiving pipe of a bin; 58 a cartridge cover plate; 59 vent valve hole;

6, a material box assembly; 61 a magazine; 62 a magazine mounting plate; 63 a material receiving pipe of the material box; 64 a rotary cylinder; 65 stirring impeller; 66 material box pressure plate; 67 pinch rollers; 68 a material box pressing cylinder; 69 the material box compresses the cylinder fixing plate; 610 a material poking cylinder; 611 stirring the material sheet; 612 an adjustable stroke cylinder; 613 cylinder fixing blocks; 614 a storage bin; 615 filling a storage bin;

7, a wire frame assembly; 71 installing a support for a wire frame; 72 wire frames; 73 a rotating shaft; a 74 bobbin; 75 a lead shaft support; 76 a wire shaft; 77 photoelectric switch II; 78 a bobbin sensing piece; 79 flange bearings; 710 a locking block at the end of the rotating shaft;

8, a scissors assembly; 81 installing a bracket; 82 linear guide rails; 83 scissors are arranged on the upper positioning cylinder and the lower positioning cylinder; 84 scissors positioning cylinder; 85 scissors longitudinal support; 86 a rotatable support; 87 a scissor cylinder; 88 scissor cylinder mounting plates; 89 scissor cylinder guide assemblies; 810 fixing a blade; 811 moving blade; 812 wire clamps; 813 connecting rods; 814 a scissor blade securing bracket; 815 a tension spring; 816 a limiting block; 817 guide sleeve; 818 locking nut; 819A transverse mounting plate; 820 a guide rail; 821 transverse adjusting screw rod; 822 a locking screw; 823 adjusting the lead screw longitudinally; 824 lead screw T-nuts; 825 guide rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention aims to provide a hydraulic powder forming press, which can be used for pressing carbon brushes meeting the vertical pressure characteristic and carbon brushes meeting the lateral pressure characteristic; in addition, the position accuracy of the upper die, the lower die and the side die of the press is ensured by the servo hydraulic station, the structure is simple, the action flow is simplified, and the pressing efficiency is improved.

In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.

As shown in fig. 1, the present embodiment provides a hydraulic powder forming press, which is composed of a frame 1, an upper mold assembly 2, a lower mold assembly 3, a side mold assembly 4, a wire frame assembly 7, a bin assembly 5, a magazine assembly 6, and a scissors assembly 8.

Specifically, as shown in fig. 2, the upper die assembly 2 mainly comprises an upper cylinder mounting base 21, an upper cylinder 22, an upper cylinder pressing shaft 23, an upper cylinder copper sleeve 24, an upper limiting nut 25, a first guide shaft 26, a first wire clamping cylinder 27, a copper wire guide plate 28 and a displacement sensor. Wherein, go up cylinder mount pad 21 and fix in frame 1, go up cylinder 22 and install on last cylinder mount pad 21, go up the output and go up cylinder pressurized shaft 23 and be connected of cylinder 22, go up the cylinder pressurized shaft 23 and be equipped with stop nut 25, the end is connected with last mould connecting seat 29, upward be equipped with on mould connecting seat 29 and press from both sides line cylinder 27, guiding axle 26 is installed on last cylinder mount pad 21, wherein one end is connected with last cylinder pressurized shaft 23, displacement sensor installs at last cylinder 22 top.

The main function is in the carbon brush pressing process, it pressurizes after descending suitable position to drive last mould connecting seat 29 through last hydro-cylinder 22, provide the mould required pressure, go up the shaping position of carbon brush when spacing nut 25 is used for accurate positioning to press immediately, guiding axle one 26 plays the guide effect, prevent to go up hydro-cylinder 22 and rotate, the sensor provides the action signal for last hydro-cylinder 22 and scissors assembly 8, the copper line of line frame 72 penetrates last hydro-cylinder pressurization axle 23 from copper line baffle 28, draw forth from the through wires hole of last mould connecting seat 29 again, after the trimming action was accomplished, a doubling cylinder 27 stretches out and fixes the copper line, prevent that the copper line from deviating from.

As shown in fig. 3, the lower mold assembly 3 mainly comprises a lower cylinder mounting base 31, a lower cylinder 32, a lower cylinder pressurizing shaft 33, a lower positioning nut 34, a second guide shaft 35, a lower cylinder copper sleeve 36, a reinforcing rib plate 37, an ejection hydraulic cylinder 38, an ejection hydraulic cylinder mounting base 39, a scissors mounting base 310, a pressure sensor 311, a lower mold base 312, a sensing piece 313, a first photoelectric switch 314 and the like; wherein, the lower cylinder mounting seat 31 is arranged on the frame 1, the lower cylinder 32 is fixed on the lower cylinder mounting seat 31, the output end of the lower cylinder 32 is connected with the lower cylinder pressurizing shaft 33, the lower positioning nut 34 is arranged on the lower cylinder pressurizing shaft 33, the lower cylinder copper sleeve 36 is fixed on the lower cylinder mounting seat 31, the lower cylinder pressurizing shaft 33 is connected with the ejection cylinder mounting seat 39 through the lower cylinder copper sleeve 36, the ejection hydraulic cylinder 38 is arranged on the ejection hydraulic cylinder mounting seat 39, the output end of the ejection hydraulic cylinder 38 is connected with the scissors mounting seat 310, the scissors mounting seat 310 is sequentially provided with a pressure sensor 311 and a lower mold seat 312, the guide shaft II 35 is arranged on the lower cylinder mounting seat 31, the reinforcing rib plate 37 is connected with the ejection hydraulic cylinder mounting seat 39 and is connected with the guide shaft II 35 through an oil bearing, one side of the scissors mounting seat 310 is provided with an induction sheet 313, 2 photoelectric switches I314 are arranged on the oil bearing seat, the top of the lower oil cylinder 32 is provided with a displacement sensor.

The main functions are that in the carbon brush pressing process, the lower oil cylinder 32 drives the lower die base 312 to accurately reach a required position in an ascending or descending mode according to the position requirement and provides pressure required by a lower die, the ejection hydraulic cylinder 38 is used for ejecting the carbon brushes out of a die cavity after the carbon brushes are pressed and formed, the lower positioning nut 34 is used for accurately positioning the forming positions of the carbon brushes in the side pressing process, the second guide shaft 35 plays a role in guiding and preventing the oil cylinder from rotating, the sensor provides action signals for the lower oil cylinder 32, the induction sheet 313 and the first photoelectric switch 314 are used for acquiring the positions of the ejection hydraulic cylinder and providing signals for other actions, and the pressure sensor 311 is used for outputting real-time pressure in the carbon brush pressing and forming process in real time.

As shown in fig. 4, the side die assembly 4 mainly comprises a side die mounting plate 41, a side oil cylinder 42, a side die sliding plate 43, a side die guide rail 44, a wire pulling cylinder 45, a wire clamping cylinder II 46, a side wire passing hole plate 47, a wire pulling cylinder limiting plate 48, a wire pulling cylinder guide rail 49, a side die 410, a side die mounting plate 411 and a material box adjusting screw 412; the side die mounting plate 41 is fixed on the rack 1, the side die oil cylinder 42 and the side die guide rail 44 are mounted on the side die mounting plate 411, the output end of the side oil cylinder 42 is connected with the side die sliding plate 43, the side die sliding plate 43 is provided with the pull wire air cylinder 45, the pull wire air cylinder limiting plate 48 is arranged on the side die sliding plate 43, the pull wire air cylinder 45 is connected with the side threading pore plate 47, the thread clamping air cylinder two 46 is fixed on the side threading pore plate 47, the bottom of the thread clamping air cylinder is fixed on the pull wire air cylinder guide rail 49, the end part of the side die sliding plate 43 is provided with the side die mounting plate 411, the side die 410 is fixed on the side die mounting plate 411, and the top of the side die mounting plate 411 is provided with the magazine adjusting screw 412.

The main function is that before the carbon brush is pressed, the side oil cylinder 42 drives the side die 410 to move forwards and backwards to be matched, pressure required by the side die 410 is provided before pressure forming, the pressed rear side die 410 returns, if the side wire outlet carbon brush is pressed, a brush wire penetrates from the side threading pore plate 47 and then is led into the lower end of the wire clamping cylinder II 46, when the wire cutting is finished, the wire clamping cylinder II 46 presses downwards to prevent the brush wire from retracting, then the wire drawing cylinder 45 returns to a proper position to ensure the length of a reserved wire head, and the material box adjusting screw 410 is used for adjusting the stroke of the material box cylinder to ensure the material filling position.

As shown in fig. 5-6, a bin assembly 5 is disposed on each side of the upper die assembly 2, a charging barrel 52 is disposed in the bin assembly 5, the charging barrel 52 is fixed on a charging barrel base 53, and a charging barrel distributing tray 55 is disposed between the charging barrel 52 and the charging barrel base 53. The central position of the charging barrel base 53 is fixed with a motor 54, and the output shaft of the motor 54 penetrates through the charging barrel base 53 to be connected with a charging barrel distributing disc 55. 12 material holes are uniformly distributed on the material barrel distribution disc 55, and when the motor 54 drives the material barrel distribution disc 55 to rotate, the powder can smoothly fall into the material holes of the material barrel distribution disc 55. The charging barrel base 53 is also provided with a discharge hole, and a bin receiving pipe 57 is arranged at the discharge hole and is used for receiving the powder in the 12 material holes of the charging barrel distributing disk 55. The charging barrel distributing tray 55 is connected with the charging barrel base 53 through a bearing and is sealed by an O-shaped sealing ring, so that the phenomenon that the motor 54 is extruded by powder is effectively improved by preventing the powder from passing through a gap between the charging barrel distributing tray 55 and the charging barrel base 53.

The material barrel 52 is internally provided with a material-discharging-preventing conical barrel 56 which is fixed on the material-separating disk 55 through screws. When the powder is poured into the charging barrel 52, the phenomenon of piling can be effectively prevented. The material-discharging-preventing conical cylinder 56 is of a conical structure, so that the material powder can smoothly fall into the material holes of the material-distributing disc 55 of the material cylinder. The top of the charging barrel 52 is provided with a charging barrel cover plate 58, and the charging barrel cover plate 58 is also provided with an air outlet valve hole 59, so that air in the charging barrel 52 can be conveniently and smoothly discharged through the air outlet valve hole 59. The charging barrel cover plate 58 is provided with a handle, so that the charging barrel cover plate 58 can be taken conveniently.

As shown in fig. 7, a magazine assembly 6 is disposed below the magazine assembly 5, the magazine assembly 6 is disposed on the fixed base plate, the magazine assembly 6 is provided with an adjustable stroke cylinder 612, and the adjustable stroke cylinder 612 is fixed on the magazine mounting plate 62 through a cylinder fixing block 613. The magazine 61 is arranged on the magazine mounting plate 62, a sealing felt (not marked in the figure) is used for sealing between the magazine 61 and the magazine mounting plate 62, and the magazine 61 is connected with the stroke-adjustable cylinder 612 through a T-shaped joint. The top of the material box 61 is provided with a material box receiving pipe 63 for receiving powder and sending the powder into the material box 61. A material level sensor (not shown) is arranged inside the material receiving tube 63 of the material box and used for sensing whether the material powder exists in the material receiving tube 63 of the material box or not. If the material receiving pipe 63 is filled with the material powder, the material receiving pipe 63 is in a long-pass state; if the material receiving pipe 63 has no powder, the inside of the material receiving pipe 63 is in an off state.

The storage bin 614 and the filling bin 615 are arranged inside the material box 61, the stirring impeller 65 is arranged in the storage bin 614, the stirring impeller 65 is connected with the rotating cylinder 64 arranged at the top of the material box 61, and the rotating cylinder 64 drives the stirring impeller 65 to rotate so as to stir the material powder into the filling bin 615 of the material box 61. Two parallel material shifting sheets 611 are arranged in the filling bin 615, the two material shifting sheets 611 are respectively connected with two gears, the gears are connected with a material shifting cylinder 610 through racks, and the material shifting cylinder 610 is parallel to the material box 61 and is arranged on one side of the material box 61. The material shifting cylinder 610 drives the rack to move, and the rack drives the gear to rotate, so that the gear drives the material shifting piece 611 to shift the material powder out of the die cavity.

The two sides of the material box 61 are provided with material box pressing cylinders 68, the lower ends of the material box pressing cylinders 68 are fixed on a material box pressing cylinder fixing plate 69, and the material box pressing cylinder fixing plate 69 is fixed on the material box mounting plate 62. The upper end of the material box pressing cylinder 68 is connected with the material box pressing plate 66, and four symmetrical guide pillar holes are arranged on each material box pressing plate 66. The four guide posts respectively penetrate through the four guide post holes to be fixed on a fixing plate 69 of the material box pressing cylinder, and the material box pressing plate 66 is connected with a fixing plate of the material box pressing cylinder 68. Each guide post is sleeved with a linear bearing, and the linear bearing is fixed on the material box pressing plate 66. The magazine press 66 can be moved up and down along the guide posts by the magazine press cylinder 68. Three pressing wheels 67 are arranged on one side, close to the material box 61, of each material box pressing plate 66, when the material box pressing air cylinders 68 move downwards, the material box pressing plates 66 are driven to move downwards, the edges of the two sides of the material box 61 are pressed by the pressing wheels 67, and the sealing performance of the material box 61 is guaranteed in the process that the stroke-adjustable air cylinders 612 drive the material box 61 to move forwards and backwards. When the residual powder in the material box 61 needs to be cleaned, the material box pressing cylinder 68 drives the material box pressing plate 66 to move upwards, and the material box 61 can be directly taken out to clean the material box.

As shown in fig. 8, the bobbin assembly 7 mainly comprises a bobbin mounting support 71, a bobbin 72, a rotating shaft 73, a bobbin 74, a wire guiding shaft support 75, a wire guiding shaft 76, a second photoelectric switch 77, a bobbin sensing piece 78, a flange bearing 79 and a rotating shaft end locking block 710; the wire frame mounting support 71 is fixed on the frame 1, the rotating shaft 73 is mounted on the wire frame 72 through a flange bearing 79, the end part is limited by a rotating shaft end locking block 710, the shaft hole of the wire frame 73 penetrates through the rotating shaft 74 and then rotates with the rotating shaft 73 to feed wires, the wire guide shaft 76 is mounted on the wire frame 72 through a wire guide shaft support 75, the end part of the rotating shaft 73 is provided with a wire frame sensing piece 78, the sensing piece rotates with the rotating shaft, and the photoelectric switch two 77 is fixed on the wire frame 72.

The main function is to send the wire in the process of the upper die or the side die moving forward, wherein the copper wire of the bobbin 74 is led into the upper die or the side die through the wire guide shaft 76 hole at a proper position, the bobbin 74 rotates along with the copper wire in the process of pulling the wire, the bobbin induction sheet 78 follows up, because the bobbin induction sheet 78 is in a sawtooth shape, the photoelectric switch II 77 can receive the wire sending signal discontinuously and regularly, if the wire is blocked, the photoelectric switch II 77 sends an abnormal signal, and the system gives an alarm.

As shown in fig. 9, the scissors assembly 8 mainly comprises a mounting bracket 81, a linear guide 82, a scissors up-down positioning cylinder 83, a scissors positioning cylinder 84, a scissors longitudinal bracket 85, a rotatable bracket 86, a scissors cylinder 87, a scissors cylinder mounting plate 88, a scissors cylinder guide assembly 89, a fixed blade 810, a movable blade 811, a wire clamp 812, a connecting rod 813, a scissors blade fixing bracket 814, a tension spring 815, a limiting block 816, a guide sleeve 817, a locking nut 818, a transverse mounting plate 819, a guide rail 820, a transverse adjusting screw 821, a locking screw 822, a longitudinal adjusting screw 823, a screw T-shaped nut 824, and the like. The whole scissors mechanism is fixed on a scissors mounting seat of a lower die assembly through a mounting bracket 81, a scissors up-down positioning cylinder 83 and a linear guide rail 82 are mounted on the mounting bracket 81, a guide rail 820 and a transverse mounting plate 819 are connected with the scissors up-down positioning cylinder 83, a transverse adjusting screw 821 is connected with the transverse mounting plate 819, the transverse screw rotates to drive the transverse mounting plate 819 to move transversely along the guide rail 820, a scissors longitudinal bracket 85 is mounted in a T-shaped groove of the transverse mounting plate 819, a longitudinal adjusting screw 823 is mounted on the scissors longitudinal bracket 85, one end of a screw T-shaped nut 824 is fixed on the transverse mounting plate 819 and is in threaded fit with the longitudinal adjusting screw 823, the scissors longitudinal bracket 85 can be driven to move up and down by rotating the longitudinal adjusting screw 823, and after the height of the scissors longitudinal bracket 85 is adjusted, the scissors longitudinal bracket 85 is fixed with the transverse mounting plate 819 through a locking screw 822; the longitudinal scissors support 85 and the rotatable support 86 are fixed through screws and pins, when the carbon brush is pressed to be a side outgoing line, the screws can be loosened, and the screws can be screwed after the rotatable support 86 rotates for 90 degrees around the pins; the upper end of the rotatable bracket 86 is provided with a guide sleeve 817 and a scissors positioning cylinder 84, the guide sleeve 817 is fixed on the scissors bracket through a lock nut 818, a guide rod 825 is arranged in a guide sleeve hole, one end of the guide rod 825 is provided with a limit block 816, the other end of the guide rod 825 is fixed on the scissors blade fixing bracket 814, the output end of the scissors positioning cylinder 84 is connected with a scissors cylinder 87, the scissors cylinder 87 is fixed on a scissors cylinder mounting plate 88, during the advancing process of the scissors cylinder 87, the scissors cylinder guide assembly 89 is used for guiding, the scissors cylinder guide assembly 89 is connected with the guide rod 825, the output end of the scissors cylinder 87 is connected with the connecting rod 813, the connecting rod 813 is connected with the movable blade 811 through a pin, the fixed blade 810 is fixed on the scissors blade fixing bracket 814, the movable blade 811 is connected with the fixed blade 810 and the movable blade 811 fixing bracket through a pin shaft, a pair of wire clips are installed at the bottom of the stationary blade 810 and the movable blade 811, and a tension spring 815 has one end connected to the guide bar 825 and the other end connected to the movable blade 811.

The main function is to cut the brush wire of the carbon brush with the vertical wire outlet and the brush wire of the carbon brush with the side wire outlet according to the requirement, and the carbon brush is taken out of the workbench and put into the hopper after being cut. The working process is that the scissors positioning cylinder 84 pushes the two scissors blades to move forwards, after the scissors blades reach the mechanical limit at the tail of the guide rod 825, the scissors cylinder 87 overcomes the tension of the tension spring 815 to continuously push the connecting rod forwards, the connecting rod 825 rotates to drive the movable blade 811 to rotate, the scissors cylinder 87 is used as a power source to cut carbon brush copper wires, after the copper wires are cut, the wire clips can clamp the copper wires, after the carbon brushes are ejected out of a die cavity, the scissors upper and lower positioning cylinders 83 eject, the carbon brushes are separated from a workbench to prevent the carbon brushes from being scratched, after the scissors positioning cylinder 84 retracts in place, the scissors cylinder 87 retracts, and simultaneously, under the tension action of the tension spring 815, the movable blade 811 is separated from the fixed blade 810, the wire clips are separated, and the carbon brushes fall into a hopper, wherein the scissors position can be adjusted by the transverse adjusting screw 821 and the longitudinal adjusting screw 823 according to product requirements.

The PLC and the touch screen are execution elements for adjusting equipment parameters and programs, belong to the category of standard components, and are not described in detail herein.

The action flow is as follows:

an initial position of the device; 1. the side cylinder 42 is in position; 2. the lower oil cylinder 32 is a preset position; 3. the ejection hydraulic cylinder 38 ejects the position; 4. the upper oil cylinder 22 is in situ; 5. the material box cylinder is in situ; 6. the material shifting cylinder is in situ; 7. a wire pulling cylinder is pushed out; 8. the scissors are positioned in the upper and lower positioning cylinders 83 in situ; 9. scissor positioning cylinder 84 in situ; 10. the scissor cylinder 87 is in place.

When the perpendicular outlet wire and the side outlet wire carbon brush are pressed, the action process is different, and the action process is as follows:

1. the side oil cylinder 42 is ejected out, so that the side die 410 is closed with the die on the workbench;

2. ejecting out the material box cylinder, ejecting out the material poking cylinder to drive the material poking teeth to rotate, and returning the ejection cylinder for 0.2-0.5S;

3. the lower oil cylinder 32 is lifted to the reverse jacking position, the material box 61 is returned, and the material filling is completed;

4. the lower oil cylinder 32 descends to the powder shortage position, and meanwhile, the upper oil cylinder 22 descends to the to-be-pressed position;

5. pressurizing the upper hydraulic cylinder, the lower hydraulic cylinder and the side hydraulic cylinder, and maintaining the pressure for 0.5 s;

6. the upper hydraulic cylinder returns to the line shearing position, and the side hydraulic cylinder returns to the original position;

7. the scissors positioning cylinder 84 is ejected out, then the scissors cylinder 87 ejects out the cut wire, and the wire clamp clamps the carbon brush copper wire after the cut wire is finished;

8. the upper hydraulic cylinder withdraws the original point, the ejection hydraulic cylinder 38 ejects out, and the carbon brush is pushed away from the mold cavity;

9. the upper and lower positioning cylinders 83 of the scissors are ejected out, so that the carbon brush is higher than the workbench;

10. the scissors positioning cylinder 84 retracts, the carbon brushes are moved to the position above the hopper (if the scissors positioning cylinder 84 retracts, the side wire pulling cylinder retracts, the reserved wire end is shortened to the required length, the side wire pressing cylinder ejects, and the copper wire is prevented from separating);

11. the wire cutting cylinder retracts, the carbon brush falls into the hopper, and then the upper and lower positioning cylinders of the scissors retract (the wire carbon brush is laterally led out, and the wire drawing cylinder is ejected out).

It should be noted that, as is apparent to those skilled in the art, the invention is not limited to the details of the above-described exemplary embodiments, and can be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.

The principle and the implementation mode of the invention are explained by applying a specific example, and the description of the embodiment is only used for helping to understand the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.