Flaw detection vehicle and flaw detector

文档序号:6295 发布日期:2021-09-17 浏览:42次 中文

1. The utility model provides a flaw detection vehicle, includes flaw detection vehicle body (1), its characterized in that, at least one side of flaw detection vehicle body (1) is equipped with the first off tracking structure of preventing, the first off tracking structure of preventing include with flaw detection vehicle body (1) is connected lean on side frame (2), and set up lean on roller (5) on side frame (2), roller (5) are used for flaw detection vehicle body (1) when the upper surface of waiting to detect panel (7) is gone, keep and wait to detect the side surface of panel (7) and offset.

2. The flaw detection vehicle according to claim 1, wherein a first magnet (4) is arranged on the side frame (2), and the first magnet (4) is used for adsorbing the roller (5) on the side surface of the plate (7) to be detected.

3. Flaw detection vehicle according to claim 2, characterized in that the side frame (2) is collapsible and/or the height of the side frame (2) is adjustable.

4. The flaw detection vehicle of claim 1, wherein the first deviation prevention structure is arranged at both the front wheel and the rear wheel of the flaw detection vehicle.

5. Flaw detection vehicle according to claim 1, characterized in that the rollers (5) are wheels.

6. The flaw detection vehicle according to any one of claims 1-5, wherein a second deviation preventing structure is further arranged on at least one side of the flaw detection vehicle body (1), the second deviation preventing structure comprises a frame body (3) connected with the flaw detection vehicle body (1) and a deviation wheel (6) arranged on the frame body (3), a rotating shaft of the deviation wheel (6) is obliquely arranged, and when the flaw detection vehicle body (1) runs on the upper surface of the plate (7) to be detected, the deviation wheel (6) keeps abutting against the upper surface of the plate (7) to be detected, so that the flaw detection vehicle body (1) is prevented from deviating to one side.

7. Flaw detection vehicle according to claim 6, characterized in that the frame body (3) is connected to the side frame (2).

8. Flaw detection vehicle according to claim 6, characterized in that the deflecting wheel (6) is a wheel or a sphere mounted obliquely on the side frame (2).

9. A flaw detector comprising the flaw detection vehicle according to any one of claims 1 to 8, and a flaw detector mounted on the flaw detection vehicle.

10. The inspection machine according to claim 9, characterized in that at least one side of the probe assembly of the inspection machine is provided with a second magnet for attracting the probe assembly to the sheet (7) to be inspected.

Background

The hand-push flaw detector is more flaw detection equipment used for detecting flaw of steel plates in steel mills at present, is used for carrying out full-width flaw detection on the steel plates, and comprises a flaw detection vehicle and a flaw detector arranged on the flaw detection vehicle. In the process of flaw detection of the steel plate, the edges of the steel plate are at positions with multiple internal defects (the internal defects of the steel plate are concentrated to the two sides of the steel plate in the rolling process), and the edges of the steel plate are at welding positions, so that the flaw detection requirement is high (the edges must be subjected to 100% flaw detection), but when the current hand-push type flaw detector moves linearly on the steel plate, the flaw detection vehicle is easy to deviate, and the problem of incomplete flaw detection is caused. The main reasons for the deviation include: 1. the edge of the steel plate is not trimmed and 100 percent of flaw detection of the edge cannot be really achieved. 2. Because the thickness of the steel plate is different from the plate (the thickness is different), the surface of the steel plate is uneven, and the deviation of the flaw detection vehicle can be caused. Therefore, it is desirable to provide a flaw detection vehicle and a hand-push type flaw detector capable of preventing the deviation.

Disclosure of Invention

The invention aims to provide a flaw detection vehicle and a flaw detector capable of preventing deviation in a flaw detection process, and solves the technical problem that the hand-push type flaw detector in the prior art is prone to deviation in the flaw detection process to cause incomplete flaw detection.

The invention provides a flaw detection vehicle which comprises a flaw detection vehicle body, wherein at least one side of the flaw detection vehicle body is provided with a first deviation preventing structure, the first deviation preventing structure comprises an edge leaning frame connected with the flaw detection vehicle body and a roller arranged on the edge leaning frame, and the roller is used for keeping the flaw detection vehicle body to be abutted against the side surface of a plate to be detected when the flaw detection vehicle body runs on the upper surface of the plate to be detected.

Furthermore, a first magnet is arranged on the side frame and used for adsorbing the roller on the side surface of the plate to be subjected to flaw detection.

Further, the side frame can be folded and retracted, and/or the height of the side frame can be adjusted.

Furthermore, the first deviation preventing structure is arranged at the front wheel and the rear wheel of the flaw detection vehicle.

Further, the rollers are wheels.

Further, still be equipped with the second on at least one side of the car body of visiting the flaw and prevent off tracking structure, the off tracking structure is prevented to the second include with the support body of visiting this body coupling of visiting the flaw car, and set up deviation wheel on the support body, the pivot slope setting of deviation wheel, the car body of visiting the flaw car is in when the upper surface of panel of waiting to detect a flaw is gone, deviation wheel keep with the upper surface of panel of waiting to detect a flaw is contradicted, stops the car body of visiting the off tracking of one side.

Further, the frame body is connected to the side frame.

Furthermore, the deflection wheel is a wheel or a sphere which is obliquely arranged on the side leaning frame.

The flaw detector provided by the invention comprises the flaw detection vehicle and the flaw detector arranged on the flaw detection vehicle.

Furthermore, at least one side of the probe assembly of the flaw detector is provided with a second magnet, and the second magnet is used for adsorbing the probe assembly on the plate to be detected.

The flaw detection vehicle comprises a flaw detection vehicle body and a first deviation preventing structure arranged on the side face of the flaw detection vehicle body, wherein the first deviation preventing structure comprises an edge leaning frame connected with the flaw detection vehicle body and a roller arranged on the edge leaning frame, and the roller is used for keeping the flaw detection vehicle body against the side surface of a plate to be detected when the flaw detection vehicle body runs on the upper surface of the plate to be detected.

When an operator pushes the flaw detection vehicle by hand to detect flaws along one side of the steel plate, the rollers on the side-leaning frame on the side abut against the side surface of the steel plate and roll along the side surface of the steel plate. When the edges of the steel plates are uneven and the side plates are flush, an operator feels the contact condition between the rollers and the side surfaces of the steel plates through hand feeling, slightly adjusts the running direction of the flaw detection vehicle and ensures that the rollers are in contact with the side surfaces of the steel plates, so that the effect of preventing the flaw detection vehicle from deviating on the steel plates can be achieved, and the flaw detection rate is improved.

The flaw detection vehicle provided by the invention is also provided with a second deviation preventing structure, when the flaw detection vehicle body runs along a straight line direction, a deviation wheel on the second deviation preventing structure can flexibly rotate around a rotating shaft, so that the trolley can flexibly run, when the flaw detection vehicle body deviates, the contact part of the deviation wheel on the second deviation preventing structure and a steel plate becomes sliding, sliding friction is generated, the deviation of the flaw detection vehicle body can be prevented to a certain extent by the sliding friction, meanwhile, when an operator pushes the vehicle by hand, the sliding friction is easy to feel normal running, and the operator can be prompted to timely adjust the running direction.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

Fig. 1 is a schematic structural view of a flaw detection vehicle according to an embodiment of the present invention.

Icon: 1-flaw detection vehicle body; 2-side frame; 3, a frame body; 4-a first magnet; 5-a roller; 6-a deflection wheel; 7-a plate to be subjected to flaw detection; 8-wheel.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Fig. 1 is a schematic structural view of a flaw detection vehicle according to an embodiment of the present invention. The flaw detection vehicle body 1 is only partially shown in fig. 1. The flaw detection vehicle body 1 is of a specific structure in the prior art, and is generally a hand-push type flat trolley, and comprises a flat plate for mounting a flaw detector, handrails arranged on the flat plate for operators to push by hands, and wheels 8 arranged below the flat plate, wherein only part of the wheels 8 of the flaw detection vehicle body 1 is shown in fig. 1.

As shown in fig. 1, the flaw detection vehicle provided by the embodiment of the invention comprises a flaw detection vehicle body 1, wherein only one side of the flaw detection vehicle body 1 may be provided with a first deviation preventing structure, or both sides of the flaw detection vehicle body 1 may be provided with the first deviation preventing structures, the first deviation preventing structure comprises an edge-leaning frame 2 connected with the flaw detection vehicle body 1, and rollers 5 arranged on the edge-leaning frame 2, and the rollers 5 are used for keeping the flaw detection vehicle body 1 against the side surface of a plate 7 to be detected when the flaw detection vehicle body 1 runs on the upper surface of the plate 7 to be detected.

The plate 7 to be detected is a steel plate. When an operator pushes the flaw detection vehicle by hand to detect flaws along one side of the steel plate, the rollers 5 on the side frame 2 of the side abut against the side surface of the steel plate and roll along the side surface of the steel plate. When the edges of the steel plates are uneven and the side plates are flush, an operator feels the contact condition between the rollers and the side surfaces of the steel plates through hand feeling, slightly adjusts the running direction of the flaw detection vehicle and ensures that the rollers 5 are in contact with the side surfaces of the steel plates, so that the effect of preventing the flaw detection vehicle from deviating on the steel plates can be achieved, and the flaw detection rate is improved.

Further, in order to enhance the hand feeling of an operator, a first magnet 4 is arranged on the side frame 2, and the first magnet 4 is used for adsorbing the roller 5 on the side surface of the plate 7 to be detected. The magnetic force of the first magnet 4 reminds an operator, so that the flaw detection trolley deviates and the running direction of the flaw detection trolley is adjusted in time. The size of the first magnet 4 may be 30mm by 20 mm.

Preferably, lean on frame 2 is collapsible to be packed up, like this when detecting a flaw the occasion, can expand and detect a flaw by frame 2, after detecting a flaw, can fold and pack up by frame 2, reduce the occupation to the space.

In order to be suitable for steel plates with different thicknesses, the height of the side frame 2 is adjustable. Specifically, the side frame 2 comprises a cross rod connected with the flaw detection vehicle body 1 and a vertical rod connected with the cross rod, the vertical rod is arranged to be a telescopic rod, and the roller 5 is arranged on the telescopic rod. The height of the roller 5 is adjusted by adjusting the telescopic rod. Normally, the roller 5 is at a position 20mm below the wheel 8 of the flaw detection vehicle body 1.

Preferably, the first deviation-preventing structure is arranged at the front wheel and the rear wheel of the flaw detection vehicle, so that the deviation-preventing effect is better.

The rollers 5 may be rollers, wheels or spheres.

On being provided with the first off tracking structure of preventing basis, still be equipped with the second on at least one side of the car body of visiting 1 and prevent the off tracking structure, the off tracking structure is prevented to the second include with the support body 3 that the car body of visiting 1 is connected, and set up and be in deviation wheel 6 on the support body 3, the pivot slope of deviation wheel 6 sets up, as shown in fig. 1, to keeping away from the slope of 1 orientation of the car body of visiting sets up, the car body of visiting 1 is in when the surface of waiting to detect a flaw panel 7 is gone, deviation wheel 6 keep with the upper surface of waiting to detect a flaw panel 7 is contradicted, prevents the car body of visiting 1 is to one side off tracking.

When the flaw detection vehicle body 1 runs along the straight line direction, the deviation wheel 6 can flexibly rotate around the rotating shaft, so that the trolley can flexibly run, when the flaw detection vehicle body 1 deviates, the contact part of the deviation wheel 6 and the steel plate becomes sliding, sliding friction is generated, the sliding friction can prevent the flaw detection vehicle body 1 from deviating to a certain extent, and meanwhile, when an operator pushes the trolley, the sliding friction is easy to feel when the operator normally runs, and the operator can be prompted to timely adjust the running direction.

The frame body 3 can be independently arranged and preferably connected to the side frame 2, so that the structure is simpler and the occupied space is small.

The deflection wheel 6 can be a wheel or a ball or a roller which is obliquely arranged on the side leaning frame 2.

The flaw detector of the embodiment comprises the flaw detection vehicle and the flaw detector mounted on the flaw detection vehicle.

At least one side of the probe assembly of the flaw detector is provided with a second magnet, and the second magnet is used for adsorbing the probe assembly on the plate 7 to be detected. Preferably, the second magnets are arranged on two sides of a probe assembly of the flaw detector, the second magnets can enable the probe to be tightly attached to the steel plate through magnetic force, and flaw detection is more accurate.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

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