PVC high-wear-resistance edge sealing strip and preparation method thereof
1. The PVC high-wear-resistance edge banding is characterized by comprising the following raw materials in parts by mass:
80-100 parts of PVC powder
10-20 parts of plasticizer
3-5 parts of stabilizer
1-3 parts of ultraviolet absorbent
0.5 to 3 portions of lubricant
5-15 parts of wear-resisting agent
1-3 parts of a toughening agent.
2. The PVC high-abrasion-resistance edge banding according to claim 1, wherein said PVC powder is SG-1000.
3. The PVC high-abrasion-resistance edge banding according to claim 1, wherein said plasticizer is one or a mixture of triisopropylphenyl phosphate and epoxidized soybean oil.
4. The PVC edge banding as claimed in claim 1, wherein said stabilizer zinc stearate.
5. The PVC edge banding as claimed in claim 1, wherein said UV absorber UV-9.
6. The PVC edge banding as claimed in claim 1, wherein said lubricant is one or a mixture of two of molybdenum trisulfide or polyethylene wax.
7. The PVC edge banding as claimed in claim 1, wherein said toughening agent is ethylene-vinyl acetate copolymer.
8. The method for preparing the PVC high abrasion-resistant edge banding as claimed in claim 1, wherein the method comprises the steps of, in the first step, thoroughly mixing PVC powder, plasticizer, stabilizer and UV absorber, raising the temperature of the mixture to 170 ℃ and 190 ℃, and thoroughly melting the mixture;
secondly, irradiating the melt in the first step by adopting a cobalt source for 10-30 minutes;
thirdly, sequentially adding a lubricant, a wear-resisting agent and a toughening agent into the melt irradiated by the cobalt source in the second step, fully stirring, and reducing the temperature to 130-150 ℃;
the fourth step, granulating the mixture obtained in the third step, wherein the granulation temperature is 130-150 ℃;
and fifthly, extruding the master batch prepared in the fourth step on the basis of an extruder at the extrusion temperature of 110-130 ℃ to obtain the edge sealing strip.
Background
The high-molecular edge banding is a thermoplastic coiled material which is prepared by mixing and pressing polymers serving as main raw materials, plasticizers, stabilizers, lubricants, dyes and other auxiliaries together. The surface of the wood-plastic composite board has patterns and patterns such as wood grains, marble, cloth lines and the like, and simultaneously has soft surface gloss and third dimension of wood; has certain smoothness and decoration, certain heat resistance, chemical resistance, corrosion resistance and certain surface hardness. The polymer edge sealing material has an irreplaceable effect in modern indoor design, and the main function of the product is to seal the section of the plate, so that the plate is prevented from being damaged by adverse factors (mainly moisture) in the environment and the use process, and formaldehyde in the plate is prevented from volatilizing. Meanwhile, the decorative and beautifying function can be achieved, so that the overall effect of clear wood grains and colorful colors can be displayed on one piece of furniture.
The existing PVC edge banding has different wear resistance, chemical resistance and ageing resistance due to different formulas and preparation processes, and the wear-resistant edge banding is usually prepared by improving a mode of adding a wear-resistant material, but the preparation process of the wear-resistant PVC edge banding also has great influence on the wear resistance of the edge banding. The use of wear-resistant materials can be reduced through the improvement of the process, and the performance of the edge sealing strip is enhanced. Therefore, the invention provides a PVC high-wear-resistance edge banding and a preparation method thereof.
Disclosure of Invention
In order to solve the problems, the invention discloses a PVC high-wear-resistance edge banding strip and a preparation method thereof, and the specific technical scheme is as follows:
a PVC high wear-resistant edge banding comprises the following raw materials in parts by mass:
80-100 parts of PVC powder
10-20 parts of plasticizer
3-5 parts of stabilizer
1-3 parts of ultraviolet absorbent
0.5 to 3 portions of lubricant
5-15 parts of wear-resisting agent
1-3 parts of a toughening agent.
Further, the PVC powder is SG-1000.
Further, the plasticizer is one or a mixture of more of triisopropylphenyl phosphate and epoxidized soybean oil.
Further, the stabilizing agent is zinc stearate.
Further, the ultraviolet absorbent UV-9.
Further, the lubricant is one or a mixture of two of molybdenum trisulfide or polyethylene wax.
Further, the toughening agent is an ethylene-vinyl acetate copolymer.
A preparation method of a PVC high-wear-resistance edge sealing strip comprises the following steps of firstly, fully mixing PVC powder, a plasticizer, a stabilizer and an ultraviolet absorbent, raising the temperature of the mixture to 190 ℃, and fully melting the mixture;
secondly, irradiating the melt in the first step by adopting a cobalt source for 10-30 minutes;
thirdly, sequentially adding a lubricant, a wear-resisting agent and a toughening agent into the melt irradiated by the cobalt source in the second step, fully stirring, and reducing the temperature to 130-150 ℃;
the fourth step, granulating the mixture obtained in the third step, wherein the granulation temperature is 130-150 ℃;
and fifthly, extruding the master batch prepared in the fourth step on the basis of an extruder at the extrusion temperature of 110-130 ℃ to obtain the edge sealing strip.
The invention has the beneficial effects that: the mixture is irradiated by a cobalt source, so that the mixture is fully crosslinked, the toughness of the edge banding is improved, the wear-resistant material is added, the wear-resistant performance of the edge banding is further improved, the using amount of the wear-resistant material can be saved, and meanwhile, the wear-resistant performance and the chemical corrosion resistance performance of the edge banding manufactured by the process are enhanced due to the good hinge performance.
Detailed Description
The invention will be further explained with reference to examples.
Example 1
A PVC high wear-resistant edge banding comprises the following raw materials in parts by mass:
80 portions of PVC powder
10 parts of plasticizer
3 portions of stabilizer
Ultraviolet absorber 1 part
0.5 part of lubricant
5 portions of wear-resisting agent
1 part of a toughening agent.
The preparation method of the PVC high-wear-resistance edge banding comprises the following steps:
fully mixing PVC powder, a plasticizer, a stabilizer and an ultraviolet absorbent, raising the temperature of the mixture to 180 ℃, and fully melting the mixture;
secondly, irradiating the melt in the first step by adopting a cobalt source for 20 minutes;
thirdly, sequentially adding a lubricant, a wear-resisting agent and a toughening agent into the melt irradiated by the cobalt source in the second step, fully stirring, and reducing the temperature to 135 ℃;
fourthly, granulating the mixture obtained in the third step, wherein the granulation temperature is 145 ℃;
and fifthly, extruding the master batch prepared in the fourth step on an extruder at the extrusion temperature of 115 ℃ to obtain the edge sealing strip.
Example 2
A PVC high wear-resistant edge banding comprises the following raw materials in parts by mass:
90 portions of PVC powder
15 parts of plasticizer
4 portions of stabilizer
2 portions of ultraviolet absorbent
1.5 parts of lubricant
10 portions of wear-resisting agent
And 2 parts of a toughening agent.
The preparation method of the PVC high-wear-resistance edge banding comprises the following steps:
fully mixing PVC powder, a plasticizer, a stabilizer and an ultraviolet absorbent, raising the temperature of the mixture to 170 ℃, and fully melting the mixture;
secondly, irradiating the melt in the first step by adopting a cobalt source for 30 minutes;
thirdly, sequentially adding a lubricant, a wear-resisting agent and a toughening agent into the melt irradiated by the cobalt source in the second step, fully stirring, and reducing the temperature to 145 ℃;
fourthly, granulating the mixture obtained in the third step, wherein the granulation temperature is 145 ℃;
and fifthly, extruding the master batch prepared in the fourth step on an extruder at 125 ℃ to obtain the edge sealing strip.
Example 3
A PVC high wear-resistant edge banding comprises the following raw materials in parts by mass:
95 parts of PVC powder
15 parts of plasticizer
3 portions of stabilizer
0.8 portion of ultraviolet absorber
1.2 parts of lubricant
8 portions of wear-resisting agent
1.5 parts of a toughening agent.
The preparation method of the PVC high-wear-resistance edge banding comprises the following steps:
fully mixing PVC powder, a plasticizer, a stabilizer and an ultraviolet absorbent, raising the temperature of the mixture to 190 ℃, and fully melting the mixture;
secondly, irradiating the melt in the first step by adopting a cobalt source for 10 minutes;
thirdly, sequentially adding a lubricant, a wear-resisting agent and a toughening agent into the melt irradiated by the cobalt source in the second step, fully stirring, and reducing the temperature to 150 ℃;
fourthly, granulating the mixture obtained in the third step, wherein the granulation temperature is 135 ℃;
and fifthly, extruding the master batch prepared in the fourth step on an extruder at the extrusion temperature of 120 ℃ to obtain the edge sealing strip.
Example 4
A PVC high wear-resistant edge banding comprises the following raw materials in parts by mass:
85 parts of PVC powder
18 parts of plasticizer
4.5 portions of stabilizer
Ultraviolet absorber 1.5 parts
2.5 portions of lubricant
12 portions of wear-resisting agent
And 2 parts of a toughening agent.
The preparation method of the PVC high-wear-resistance edge banding comprises the following steps:
fully mixing PVC powder, a plasticizer, a stabilizer and an ultraviolet absorbent, raising the temperature of the mixture to 180 ℃, and fully melting the mixture;
secondly, irradiating the melt in the first step by adopting a cobalt source for 20 minutes;
thirdly, sequentially adding a lubricant, a wear-resisting agent and a toughening agent into the melt irradiated by the cobalt source in the second step, fully stirring, and reducing the temperature to 150 ℃;
fourthly, granulating the mixture obtained in the third step, wherein the granulation temperature is 140 ℃;
and fifthly, extruding the master batch prepared in the fourth step on the basis of an extruder at the extrusion temperature of 130 ℃ to obtain the edge sealing strip.
Example 5
A PVC high wear-resistant edge banding comprises the following raw materials in parts by mass:
100 portions of PVC powder
20 parts of plasticizer
5 portions of stabilizer
Ultraviolet absorber 3 parts
3 portions of lubricant
15 portions of wear-resisting agent
3 parts of a toughening agent.
The preparation method of the PVC high-wear-resistance edge banding comprises the following steps:
fully mixing PVC powder, a plasticizer, a stabilizer and an ultraviolet absorbent, raising the temperature of the mixture to 185 ℃, and fully melting the mixture;
secondly, irradiating the melt in the first step by adopting a cobalt source for 25 minutes;
thirdly, sequentially adding a lubricant, a wear-resisting agent and a toughening agent into the melt irradiated by the cobalt source in the second step, fully stirring, and reducing the temperature to 145 ℃;
fourthly, granulating the mixture obtained in the third step, wherein the granulation temperature is 130 ℃;
and fifthly, extruding the master batch prepared in the fourth step on an extruder at the extrusion temperature of 110 ℃ to obtain the edge sealing strip.
Comparative example
A PVC high wear-resistant edge banding comprises the following raw materials in parts by mass:
100 portions of PVC powder
20 parts of plasticizer
5 portions of stabilizer
3 portions of lubricant
20 portions of wear-resisting agent
The preparation method of the PVC high-wear-resistance edge banding comprises the following steps:
fully mixing PVC powder, a plasticizer, a stabilizer and an ultraviolet absorbent, raising the temperature of the mixture to 160 ℃, and fully melting the mixture;
secondly, irradiating the melt in the first step by adopting a cobalt source for 25 minutes;
thirdly, sequentially adding a lubricant, a wear-resisting agent and a toughening agent into the melt irradiated by the cobalt source in the second step, fully stirring, and reducing the temperature to 160 ℃;
fourthly, granulating the mixture obtained in the third step, wherein the granulation temperature is 120 ℃;
and fifthly, extruding the master batch prepared in the fourth step on an extruder at the extrusion temperature of 120 ℃ to obtain the edge sealing strip.
The abrasion resistance, the notch impact strength, the tensile strength and the elongation at break of the PVC edge banding strips prepared in the examples 1 to 5 and the comparative example are tested according to GB/T1040.1-2006 and GB/T1843-2008, and the specific performance test results are shown in the following table,
the results show that the performances of the examples 1 to 5 are superior to those of the comparative example, and the ingredient ratio and the process steps of the PVC edge sealing strip are superior to those of the comparative example, so that the added auxiliary materials have great influence on the performance of the edge sealing strip, the wear resistance of the PVC edge sealing strip is greatly enhanced, and the use of the wear-resisting agent is reduced.
The technical means disclosed in the invention scheme are not limited to the technical means disclosed in the above embodiments, but also include the technical scheme formed by any combination of the above technical features.