Flexible crawler-type shock absorption and compaction system
1. Flexible crawler-type is inhaled and is inhaled shake system of compressing tightly, should compress tightly the system and be used for pressing and hold the work piece of treating processing, its characterized in that, compress tightly the system and include:
a drive assembly (1) connected to the machine tool; and
the pressing component is integrated on one side, close to the workpiece (10) to be processed, of the driving component (1);
the pressing assembly is provided with a special-shaped chute piece (2) connected with the driving assembly (1) and a pressing trolley (3) arranged at the bottom of the special-shaped chute piece (2);
the assembling side of the special-shaped chute piece (2) and the pressing trolley (3) is configured to be a matching surface (204), and the matching surface (204) is consistent with the surface shape of a processing surface (1001) of a workpiece (10) to be processed;
the compaction trolley (3) is provided with a crawler belt (301) contacted with a processing surface (1001) of the workpiece (10) to be processed, and the compaction trolley (3) presses the processing surface (1001) of the workpiece (10) to be processed through the crawler belt (301);
the track (301) is made of ethylene propylene diene monomer.
2. The flexible track type shock absorbing compression system according to claim 1, wherein the drive assembly (1) is integrated with a plurality of the profiled runner members (2);
and a plurality of compaction trolleys (3) are arranged along the extending direction of the matching surface (204) of the special-shaped chute piece (2).
3. The flexible track type shock absorbing compression system according to claim 1, wherein the drive assembly (1) includes:
the main shaft (11) of the machine tool is fixedly assembled with the fixed frame (101);
the cross beams (102) are symmetrically arranged on two sides of the fixed frame (101); and
a longitudinal beam (103) integrated at the end of the cross beam (102);
the longitudinal beam (103) extends along the vertical direction, the interior of the longitudinal beam (103) is hollow, and a sliding block (105) is arranged inside the longitudinal beam (103);
a sliding cavity is formed inside the sliding block (105), and a longitudinal connecting shaft (104) extending along the axial direction of the longitudinal beam (103) is arranged in the sliding cavity of the sliding block (105);
the longitudinal connecting shaft (104) is provided with a pulley (106) towards one end of the special-shaped chute piece (2), and the driving assembly (1) is connected with the special-shaped chute piece (2) in a sliding mode through the pulley (106).
4. The flexible tracked shock absorbing compression system according to claim 3, characterized in that the longitudinal connecting shaft (104) is movable in the axial direction of the slide (105) to achieve Z-direction movement and Z-direction support of the system;
the sliding block (105) is made of a nylon sliding block.
5. The flexible track type shock absorbing compression system as defined in claim 3, wherein the contoured runner component (2) includes:
a sliding groove part (201) matched with the driving component (1); and
a profiled portion (202) integrated in the bottom of the slide groove portion (201);
the sliding groove part (201) is provided with a sliding groove (203) extending along the length direction of the special-shaped sliding groove part (2) at the side matched with the driving component (1), and the pulley (106) is embedded into the sliding groove (203);
the driving assembly (1) is matched with the sliding groove (203) through the sliding of the pulley (106) to realize Y-direction movement of the system;
the upper end of the special-shaped part (202) is connected with the sliding groove part (201), and the lower end of the special-shaped part (202) is formed as the matching surface (204).
6. The flexible track type shock absorbing compression system as defined in claim 5, wherein the compression trolley (3) comprises:
a top plate (302);
the fixing pin (303) is integrated at the middle position of the upper end of the top plate (302), and the pressing trolley (3) is fixedly assembled with the matching surface (204) of the special-shaped part (202) through the fixing pin (303);
side plates (304) symmetrically arranged at two sides of the top plate (302); and
a crawler mechanism integrated between the two side plates (304);
the crawler belt mechanism comprises:
three sets of bearing structures integrated at the lower part of the side plate (304) and arranged side by side along the width direction of the side plate (304); and
the track (301) mounted on the bearing structure;
the system is formed to move in the X direction by the track (301) and the bearing arrangement.
7. The flexible track type shock absorbing compression system of claim 6, wherein the bearing structure includes:
a shaft (305) mounted between the side plates (304); and
a plurality of bearings (306) arranged at intervals along the length direction of the shaft (305), and adjacent bearings (306) are divided by a gasket (307);
the crawler (301) is in transmission connection with bearings of the three groups of bearing assemblies to form movement along the X direction.
8. The flexible track type shock absorbing compression system of claim 7, wherein the side plates (304) include:
a connecting body (30401) connected to the top plate (302); and
an assembly body (30402) formed below the connecting body (30401) and integrally formed with the connecting body (30401);
the bearing assembly is fitted to the fitting body (30402).
9. The flexible track type shock absorbing compression system according to claim 3, wherein the mount (101) is configured as a quadrangular frame structure matching a spindle (11) of a machine tool.
10. The flexible track type shock absorbing compression system of claim 3, wherein the drive assembly further includes a locking mechanism;
the locking mechanism includes:
the pressing block (10301) is fixedly connected with the inner wall of the longitudinal beam (103) and integrated on the upper part of the longitudinal beam (103), a through hole is formed in the pressing block (10301) along the axial direction of the pressing block, and the longitudinal connecting shaft (104) penetrates through the through hole of the pressing block (103);
the locking piece (10303) is sleeved outside the longitudinal connecting shaft (104) and embedded in the longitudinal beam (103), and the inner side of the locking piece (10303) is in contact with the outer wall of the longitudinal connecting shaft (104); and
a pressure sensor (10302) located between the pressure applying block (10301) and the retaining member (10303).
Background
There are a large number of large and large thin parts in rail vehicles, such as side walls, floors, roofs, etc., with widths of up to 3 meters and lengths of up to 20 meters, but with thinner thicknesses. According to functional requirements, a plurality of openings exist in the part, such as windows and doorways of side walls, air-conditioning wells and electric appliance wells of roofs, and the part needs to be connected with other parts or other small parts are installed on the part, so that a large amount of cutting processing is needed on the large and large thin parts.
The following difficulties exist in processing such large and large thin parts:
1. the ratio of the area to the thickness of the long and large thin part is large, and most of the long and large thin parts have the shape radian of a railway vehicle, so that the long and large thin part has risks of distortion or local deformation and the like in the clamping process and influences on the whole processing quality;
2. the surface of the part is too large, the pressing part is too far away from the machining part, so that the pressing point cannot be close to the machining part, the pressing force of the machining part is insufficient, strong vibration is easily generated during machining, on one hand, the machining quality is influenced, the service life of a machine tool is reduced, on the other hand, high noise is generated, and the damage to a human body is caused.
In the prior art, cutting processing of a long and large thin part of a railway vehicle mainly adopts two processing means, wherein the first means is to clamp the part by matching a simple cushion block, a pressure plate and a screw; and the second method is to integrally clamp the long and large thin part by using a special tool.
However, after a long time of practice, the processing mode in the prior art has many defects: firstly, the large and large thin parts are mostly in arc curved surface structures, the simple cushion blocks and the pressing plate are actually in line contact for clamping, the clamping area is small, and the workpiece is easy to deform due to overlarge stress; secondly, some processing parts are positioned in the middle of the part and are far away from the peripheral compaction area; if the compaction area is arranged at the periphery of the part, the compaction force requirement of a machining part cannot be met only by the strength of the part due to too far distance, so that the clamping force of the part to be machined is insufficient, and the vibration during cutting is aggravated; if the periphery of the processing area is compressed by the lengthened pressing arm, the pressing device is huge in appearance, complex in structure and inconvenient to operate, the material piece switching time is prolonged, and the tooling cost is increased; thirdly, due to the fact that the long and large parts to be processed mostly have special structures such as cavities, noise is easy to generate, and the tool in the prior art cannot absorb or isolate the noise, so that the working environment is affected.
Finally, based on the above technical problems, a need is felt by those skilled in the art to develop a novel flexible crawler-type shock-absorbing pressing system suitable for cutting and machining long and large thin parts in rail vehicles.
Disclosure of Invention
The invention aims to provide a flexible crawler-type shock-absorbing compression system which can provide enough compression force to the periphery of a processing area, reduce noise during processing, realize quick switching to reduce tool adjustment time, has strong universality, is convenient to adjust, and is suitable for various workpieces to reduce manufacturing cost.
In order to achieve the above purpose, the invention provides the following technical scheme:
the invention discloses a flexible crawler-type shock absorption compression system, which is used for pressing and holding a workpiece to be processed, and comprises:
the driving component is connected with the machine tool; and
the pressing component is integrated on one side of the driving component, which is close to the workpiece to be processed;
the pressing assembly is provided with a special-shaped chute piece connected with the driving assembly and a pressing trolley arranged at the bottom of the special-shaped chute piece;
the assembling side of the special-shaped sliding groove piece and the pressing trolley is configured to be a matching surface, and the matching surface is consistent with the surface shape of the processing surface of the workpiece to be processed;
the compaction trolley is provided with a crawler belt which is in contact with the processing surface of the workpiece to be processed, and the compaction trolley presses the processing surface of the workpiece to be processed through the crawler belt;
the track is made of ethylene propylene diene monomer.
Further, the driving assembly is integrated with a plurality of the special-shaped chute pieces;
and a plurality of compaction trolleys are arranged along the extending direction of the matching surface of the special-shaped chute piece.
Further, the driving assembly includes:
the main shaft of the machine tool is fixedly assembled with the fixed frame;
the cross beams are symmetrically arranged on two sides of the fixed frame; and
the longitudinal beam is integrated at the end part of the cross beam;
the longitudinal beam extends along the vertical direction, the interior of the longitudinal beam is hollow, and a sliding block is arranged in the longitudinal beam;
a sliding cavity is formed inside the sliding block, and a longitudinal connecting shaft extending along the axial direction of the longitudinal beam is arranged in the sliding cavity of the sliding block;
the longitudinal connecting shaft is provided with a pulley towards one end of the special-shaped chute piece, and the driving assembly is connected with the special-shaped chute piece in a sliding mode through the pulley.
Further, the longitudinal connecting shaft can move along the axial direction of the sliding block so as to realize Z-direction movement and Z-direction support of the system;
the slider is made of nylon sliders or other materials with self-lubricating or same functions.
Further, the profiled runner part includes:
a slide groove portion matched with the driving component; and
the special-shaped part is integrated at the bottom of the sliding chute part;
one side of the sliding groove part, which is matched with the driving assembly, is provided with a sliding groove which extends along the length direction of the special-shaped sliding groove part, and the pulley is embedded into the sliding groove;
the driving component is in sliding fit with the sliding groove through the pulley so as to realize Y-direction movement of the system;
the upper end of the special-shaped part is connected with the sliding groove part, and the lower end of the special-shaped part is formed into the matching surface.
Further, the compaction trolley comprises:
a top plate;
the fixing pin is integrated in the middle of the upper end of the top plate, and the pressing trolley is fixedly assembled with the matching surface of the special-shaped part through the fixing pin;
the side plates are symmetrically arranged on two sides of the top plate; and
the crawler mechanism is integrated between the two side plates;
the crawler belt mechanism comprises:
three groups of bearing structures which are integrated at the lower part of the side plate and are arranged side by side along the width direction of the side plate; and
the track mounted on the bearing structure;
the system is formed to move in the X direction by the track and the bearing structure.
Further, the bearing structure includes:
a shaft mounted between the side plates; and
a plurality of bearings arranged at intervals along the length direction of the shaft, and adjacent bearings are divided by a gasket;
the track drive is connected to the bearings of the three sets of bearing assemblies to form movement in the X direction.
Further, the side plate includes:
a connector connected to the top plate; and
an assembly body formed below the connecting body and integrally formed with the connecting body;
the bearing assembly is assembled to the assembly body.
Further, the fixing frame is configured to be a quadrangular frame structure matched with a spindle of a machine tool.
Further, the driving assembly further comprises a locking mechanism;
the locking mechanism includes:
the longitudinal connecting shaft is fixedly connected with the inner wall of the longitudinal beam and integrated on the upper part of the longitudinal beam, the pressing block is provided with a through hole along the axial direction of the pressing block, and the longitudinal connecting shaft penetrates through the through hole of the pressing block;
the locking piece is sleeved outside the longitudinal connecting shaft and embedded in the longitudinal beam, and the inner side of the locking piece is in contact with the outer wall of the longitudinal connecting shaft; and
a pressure sensor located between the pressuring block and the locking member.
In the technical scheme, the flexible crawler-type shock absorption and compaction system provided by the invention has the following beneficial effects:
the pressing system can realize the free movement of the main shaft of the machine tool along the three directions of XYZ, does not influence the basic function of the whole system, and realizes the real-time pressing of the periphery of the machining area; the longitudinal connecting shaft and the sliding block provide movement and support in the Z direction, the main shaft provides pressing force through the locking mechanism, Y-direction movement and support are achieved through the special-shaped sliding groove piece, X-direction movement and support are provided by the pressing trolley, meanwhile, the matching surface of the special-shaped portion matched with the machined surface of the workpiece can be used for keeping the pressing trolley to be completely attached to the machined surface so as to guarantee the pressing effect, and therefore machining quality is improved.
The pressing system improves the universality of the system by designing the special-shaped part which is adaptive to the processing surfaces of different workpieces, can adapt to the processing requirements of different workpieces only by adjusting the special-shaped part, and reduces the manufacturing cost of the tool. The system adopts a modular design, has a simple structure, is convenient to manufacture and has low cost.
The system does not need to be provided with an overlong pressing arm, the size of the tool is effectively reduced, the pressing force can be enhanced by locally increasing the pressing trolley, the processing position which cannot be avoided in the range of the pressing system can be avoided by locally reducing the pressing trolley, and the use mode is flexible.
The pressing force is provided for the periphery of the workpiece to be processed by the locking mechanism in the longitudinal beam through downward pressure applied by the main shaft, and sufficient pressing force is provided for the part to be processed, so that the phenomenon of insufficient pressing force is effectively avoided, and unnecessary pressing devices on the periphery are reduced. The EPDM rubber track can effectively absorb redundant vibration, reduce the damage of the vibration to a workpiece, a cutter and a machine tool, greatly reduce noise and reduce the damage to the environment.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
Fig. 1 is a schematic structural diagram of a workpiece to be processed, which is processed by a flexible crawler-type shock-absorbing compaction system provided by an embodiment of the invention;
fig. 2 is a schematic structural diagram of an operating state of the flexible crawler-type shock-absorbing compaction system provided by the embodiment of the invention;
fig. 3 is a schematic structural diagram of a driving assembly of the flexible track type shock-absorbing compaction system provided by the embodiment of the invention;
fig. 4 is a schematic structural diagram of a profiled runner component of the flexible crawler-type shock-absorbing compression system provided by the embodiment of the invention;
fig. 5 is a schematic structural diagram of a compaction trolley of the flexible crawler-type shock absorption compaction system provided by the embodiment of the invention;
fig. 6 is a schematic structural diagram of a bearing structure of a compaction trolley of the flexible crawler-type shock absorption compaction system provided by the embodiment of the invention;
fig. 7 is a schematic structural diagram of a locking mechanism of a compacting trolley of the flexible crawler-type shock absorption compacting system provided by the embodiment of the invention;
fig. 8 is a partially enlarged view of the locking mechanism of the compacting trolley of the flexible track type shock absorbing compacting system according to the embodiment of the invention.
Description of reference numerals:
1. a drive assembly; 2. a special-shaped chute member; 3. a compaction trolley; 10. a workpiece to be processed; 11. a main shaft;
101. a fixed mount; 102. a cross beam; 103. a stringer; 104. a longitudinal connecting shaft; 105. a slider; 106. a pulley;
201. a slide groove portion; 202. a shaped portion; 203. a chute; 204. a mating surface;
301. a crawler belt; 302. a top plate; 303. a fixing pin; 304. a side plate; 305. a shaft; 306. a bearing; 307. a gasket;
1001. processing the dough;
10301. pressing a block; 10302. a pressure sensor; 10303. and a locking member.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
See fig. 1-8;
the invention discloses a flexible crawler-type shock absorption compression system, which is used for pressing and holding a workpiece to be processed, and comprises:
a driving component 1 connected with the machine tool; and
the pressing component is integrated on one side of the driving component 1 close to the workpiece 10 to be processed;
the pressing component is provided with a special-shaped chute part 2 connected with the driving component 1 and a pressing trolley 3 arranged at the bottom of the special-shaped chute part 2;
the assembling side of the special-shaped chute part 2 and the pressing trolley 3 is configured to be a matching surface 204, and the matching surface 204 is consistent with the surface shape of the processing surface 1001 of the workpiece 10 to be processed;
the pressing trolley 3 is provided with a crawler 301 which is contacted with the processing surface 1001 of the workpiece 10 to be processed, and the pressing trolley 3 presses the processing surface 1001 of the workpiece 10 to be processed through the crawler 301;
the track 301 is made of ethylene propylene diene monomer.
Specifically, the embodiment discloses a pressing system which is suitable for cutting operation of a long and thin workpiece and can be also suitable for other operations of the long and thin workpiece; the system comprises a driving assembly 1 connected with the machine tool and a pressing assembly connected with the driving assembly 1. The drive unit 1 of the present embodiment may be directly connected to the spindle 11 of the machine tool, may be mounted on the spindle head of the machine tool, or may be connected to other connectable mechanisms of the machine tool according to actual work requirements. And the compressing assembly below is in direct contact with the workpiece 10 to be processed so as to realize compressing operation on the processing surface 1001 of the workpiece 10 to be processed, in order to adapt to the surface shape of the processing surface 1001, the special-shaped chute piece 2 is designed in the embodiment, and the surface shape of the matching surface 204 below the special-shaped chute piece 2 is consistent with the surface shape of the processing surface 1001 of the workpiece 10 to be processed, so that the compressing trolley 3 at the lower end can be arranged along the surface of the processing surface 1001, and the compressing trolley is better attached to the processing surface 1001 with a certain radian so as to ensure better compressing effect. The system of the embodiment can select the pressing trolleys 3 with proper number and positions according to the actual processing requirements so as to ensure that the processing operation is not influenced.
In addition, the track 301 of the embodiment is a component directly contacting with the processing surface 1001 of the workpiece 10 to be processed, in order to absorb the vibration to avoid damage and reduce noise, the track 301 of the embodiment is made of ethylene propylene diene monomer (EPDM rubber), and meanwhile, the track 301 of the embodiment may be made of other materials with the same effect and function, so that the track 301 of the embodiment not only has a compression effect, but also has a certain vibration absorption effect, and can effectively absorb the redundant vibration, reduce the damage of the vibration to the workpiece, the tool and the machine tool, greatly reduce the noise, and reduce the damage to the environment and personnel.
Preferably, the driving assembly 1 of the present embodiment is integrated with a plurality of profiled runner members 2;
a plurality of compaction trolleys 3 are arranged along the extending direction of the matching surface of the special-shaped chute piece 2.
In order to achieve the effect of properly adjusting the number and the positions of the pressing trolleys 3 according to the processing requirements, a plurality of special-shaped chute members 2 are integrated at the lower end of the driving assembly 1 of the embodiment, and a plurality of pressing trolleys 3 are arranged on the special-shaped chute members 2.
The arrangement of the plurality of press carriages 3 and the use of the caterpillar 301 with a certain width allows an even application of the pressing force to the workpiece surface 1001, while providing a sufficient pressing force, and at the same time effectively protecting the parts to be machined from being deformed by the excessive pressing force.
In addition, the above-described drive assembly 1 includes:
the fixing frame 101 is fixedly assembled with a main shaft 11 of the machine tool;
the cross beams 102 are symmetrically arranged on two sides of the fixing frame 101; and
longitudinal beams 103 integrated at the ends of the cross beam 102;
the longitudinal beam 103 extends along the vertical direction, the interior of the longitudinal beam 103 is hollow, and a sliding block 105 is fixedly connected to the interior of the longitudinal beam 103;
a sliding cavity is formed inside the sliding block 105, and a longitudinal connecting shaft 104 extending along the axial direction of the longitudinal beam 103 is arranged in the sliding cavity of the sliding block 105; for applying the pressure, a locking mechanism is designed inside the longitudinal beam 103. The locking mechanism comprises a pressure applying block 10301 fixedly connected with the inner wall of the longitudinal beam 103 and integrated on the upper part of the longitudinal beam 103, the pressure applying block 10301 is provided with a through hole along the axial direction, and a longitudinal connecting shaft 104 penetrates through the through hole of the pressure applying block 103; the locking piece 10303 is sleeved outside the longitudinal connecting shaft 104 and embedded in the longitudinal beam 103, and the inner side of the locking piece 10303 is in contact with the outer wall of the longitudinal connecting shaft 104; and a pressure sensor 10302 between the pressing block 10301 and the locking member 10303 to lock the longitudinal connecting shaft 104 with the longitudinal beam 103. While pressure sensors are provided in the longitudinal beams 103 in order to monitor the adjustment pressure values.
During operation, the pressing block 10301 is connected with the longitudinal beam 103 to exert a downward pressing force, the locking member 10303 is controlled to work through electric control to be locked with the longitudinal connecting shaft 104, the main shaft 11 is pressed downwards, and after the locking member 10303 and the pressing block 10301 jointly extrude the pressure sensor 10302 to reach an ideal value of pressure, the main shaft 11 stops pressing downwards to exert the pressing force.
The longitudinal connecting shaft 104 is provided with a pulley 106 towards one end of the profiled sliding groove part 2, and the driving assembly 1 is connected with the profiled sliding groove part 2 in a sliding mode through the pulley 106.
Wherein, the longitudinal connecting shaft 104 of the present embodiment can move along the axial direction of the slider 105 to realize the Z-direction movement and Z-direction support of the system;
the slider 106 is made of nylon.
The structure of the driving assembly 1 that can meet the system of the present application is described in detail, and comprises a fixed frame 101 connected with a machine tool, a cross beam 102 arranged on the fixed frame 101, and a longitudinal beam 103 connected with the cross beam 102, while the longitudinal beam 103 of the embodiment is hollow inside and provided with a slide block 105, and a longitudinal connecting shaft 104 penetrating through the slide block 105 is further designed, a pulley 106 is mounted at the lower end of the longitudinal connecting shaft 104, the pulley 106 is used for matching with the lower special-shaped chute part 2 to realize the movement and support in the Y direction, and meanwhile, the longitudinal connecting shaft 104 moving in the Z direction is used for realizing the movement and support in the Z direction. The slider 105 of the present embodiment is made of a nylon slider or other slider structure with self-lubricating or auxiliary lubricating function. The structure that the longitudinal connecting shaft 104 slides in the slider 105 enables the whole system to move along the Z direction, so that the pressing system is not affected by the actions of the machine tool such as lifting the cutter along the Z axis and always adheres to the processing surface 1001 of the workpiece 10 to be processed.
Preferably, the profiled runner part 2 of the present embodiment includes:
a chute portion 201 fitted to the drive assembly 1; and
a special-shaped part 202 integrated at the bottom of the chute part 201;
the matching side of the sliding groove part 201 and the driving component 1 is provided with a sliding groove 203 extending along the length direction of the special-shaped sliding groove part 2, and the pulley 106 is embedded into the sliding groove 203;
the driving assembly 1 is matched with the sliding chute 203 through the pulley 106 in a sliding way so as to realize the Y-direction movement of the system;
the upper end of the special-shaped portion 202 is connected to the chute portion 201, and the lower end of the special-shaped portion 202 is formed as a mating surface 204.
The structure of the special-shaped chute member 2 is described in detail, and comprises a chute portion 201 and a special-shaped portion 202, wherein the chute portion 201 is provided with a chute 203 which can be embedded into and keep the pulley 106 to move only along the Y direction in order to be in sliding fit with the pulley 106 of the driving assembly 1, and the pulley 106 and the chute 203 are in sliding connection to realize the movement of the system along the Y direction. Meanwhile, the lower part is designed with the special-shaped part 202 which can be detachably connected, and the matching surface 204 which is matched with the processing surface 1001 of the workpiece 10 to be processed is designed, but in order to match with long and large thin workpieces with different surface structures, the special-shaped chute member 2 of the embodiment only needs to be designed with various special-shaped parts 202, and correspondingly installs the special-shaped part 202, so that the special-shaped part can meet different processing requirements.
Preferably, the compacting trolley 3 of the present embodiment comprises:
a top plate 302;
the fixing pin 303 is integrated at the middle position of the upper end of the top plate 302, and the pressing trolley 3 is fixedly assembled with the matching surface 204 of the special-shaped part 202 through the fixing pin 303;
side plates 304 symmetrically installed at both sides of the top plate 302; and
a track mechanism integrated between the two side plates 304;
the crawler belt mechanism comprises:
three sets of bearing structures integrated in the lower portion of the side plate 304 and arranged side by side in the width direction of the side plate 304; and
a crawler 301 mounted on the bearing structure;
the system is moved in the X direction by the track 301 and the bearing structure.
Wherein, above-mentioned bearing structure includes:
a shaft 305 mounted between the side plates 304; and
a plurality of bearings 306 arranged at intervals along the length direction of the shaft 305, and adjacent bearings 306 are divided by a spacer 307;
the track 301 is drivingly connected to the bearings 306 of the three sets of bearing assemblies to provide movement in the X direction.
The pressing trolley 3 of the embodiment is used for providing enough pressing force for the local processing part of the workpiece 10 to be processed, and the pressing trolley 3 can move along the X-axis direction of the workpiece, particularly, the pressing trolley is realized by the crawler belt moving in the X direction, so that the whole pressing system can effectively press the periphery of the workpiece 10 to be processed without being influenced by the size of the workpiece.
More preferably, in order to integrate multiple sets of bearing structures in parallel, the side plate 304 of the present embodiment includes:
a connecting body 30401 connected to the top plate 302; and
an assembly 30402 formed below the connecting body 30401 and integrally formed with the connecting body 30401;
a bearing assembly is fitted to fitting body 30402.
The application of multiple sets of bearing structures is to increase the area of the track 301, distribute the compressive forces, and protect the machined components from being extruded and deformed by locally excessive compressive forces.
EPDM rubber is selected as the material of the track, one is to absorb redundant vibration and reduce noise during processing, and the other is to protect the surface of the part to be processed from being scratched by the moving pressing system.
Finally, the mount 101 of the present embodiment is configured as a quadrangular frame structure that matches the spindle 11 of the machine tool. Similarly, the fixing frame 101 of the present embodiment may be designed to be connected with a corresponding mechanism of a machine tool in any structural form capable of being connected with a mechanism to be connected of the machine tool, and no further limitation is imposed on the structure.
The pressing system of the embodiment can realize the adjustment of the pressing force and the pressing area by increasing or decreasing the pressing trolley 3, and if necessary, a balance weight can be added to the pressing system to achieve enough pressing force.
In the technical scheme, the flexible crawler-type shock absorption and compaction system provided by the invention has the following beneficial effects:
the compaction system can realize the motion of the machine tool spindle in three directions of XYZ without influencing the basic function of the whole system; the longitudinal connecting shaft 104 and the sliding block 105 provide movement and support in the Z direction, movement and support in the Y direction are achieved through the special-shaped sliding groove piece 2, movement and support in the X direction are provided by the pressing trolley 3, meanwhile, the matching surface 204 of the special-shaped part 202 matched with the workpiece machining surface 10 can be used for keeping the pressing trolley 3 completely attached to the machining surface 1001 to guarantee the pressing effect, and therefore machining quality is improved.
The pressing system improves the universality of the system by designing the special-shaped part 202 of the processing surface 1001 which is adaptive to different workpieces, can adapt to the processing requirements of different workpieces only by adjusting special-shaped pieces, and reduces the manufacturing cost of the tool. The system adopts a modular design, has a simple structure, is convenient to manufacture and has low cost.
The system does not need to be provided with an overlong pressing arm, the size of the tool is effectively reduced, the pressing force can be enhanced by locally increasing the pressing trolley 3, the processing part which cannot be avoided in the range of the pressing system can be avoided by locally reducing the pressing trolley 3, and the use mode is flexible.
The pressing force of the invention is provided for the periphery of the workpiece 10 to be processed by applying pressure downwards through the main shaft 11 by the locking mechanism in the longitudinal beam 103, and sufficient pressing force is provided for the part to be processed, so that the phenomenon of insufficient pressing force is effectively avoided, and unnecessary pressing devices on the periphery are reduced. The EPDM rubber track can effectively absorb redundant vibration, reduce the damage of the vibration to a workpiece, a cutter and a machine tool, greatly reduce noise and reduce the damage to the environment.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
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