Epoxy table-board rapid forming machine and using method thereof

文档序号:382 发布日期:2021-09-17 浏览:68次 中文

1. The utility model provides an epoxy mesa rapid prototyping machine which characterized in that: comprises a frame (1), a supporting mechanism (4) and a cutting mechanism (5);

frame (1): a main workbench (2) is arranged on the left side of the upper surface of the frame (1), and an auxiliary workbench (3) is arranged on the right side of the upper surface of the frame (1);

support mechanism (4): the device comprises a guide rail (41) and a sliding seat (42), wherein the guide rail (41) is arranged inside a rack (1), and the sliding seat (42) is connected to the upper end of the guide rail (41) in a sliding manner;

cutting mechanism (5): the cutting mechanism is arranged on the upper surface of the sliding seat (42), the upper end of the cutting mechanism (5) is positioned between the main workbench (2) and the auxiliary workbench (3), and the upper end of the cutting mechanism (5) extends out of the upper surfaces of the main workbench (2) and the auxiliary workbench (3).

2. The epoxy table top rapid prototyping machine of claim 1 wherein: the front side of the rack (1) is provided with a PLC (programmable logic controller) (12), and the input end of the PLC (12) is electrically connected with an external power supply.

3. The epoxy table top rapid prototyping machine of claim 2 wherein: the supporting mechanism (4) further comprises a rack (43), a moving motor (44) and a gear (45), the rack (43) is arranged on the left side face of the guide rail (41), the moving motor (44) is arranged on the upper surface of the left end of the sliding seat (42), an output shaft of the moving motor (44) extends out of the lower surface of the sliding seat (42) and is provided with the gear (45) at the end, the gear (45) is meshed with the rack (43) to be connected, and the input end of the moving motor (44) is electrically connected with the output end of the PLC (12).

4. The epoxy table top rapid prototyping machine of claim 2 wherein: cutting mechanism (5) are including saw axle seat (51), saw axle (52), saw bit (53) and saw bit two (54), saw axle seat (51) all set up in the right-hand member upper surface of slide (42), and the inside of saw axle seat (51) all rotates and is connected with saw axle (52), and the both ends of saw axle (52) are equallyd divide and are do not extend the side of controlling of saw axle seat (51), and saw bit one (53) set up in saw axle (52) right-hand member of rear side, and saw bit two (54) set up in saw axle (52) right-hand member of front side.

5. The epoxy table rapid prototyping machine of claim 4 wherein: the diameter of the first saw blade (53) is smaller than that of the second saw blade (54).

6. The epoxy table rapid prototyping machine of claim 4 wherein: cutting mechanism (5) still include driven pulley (55), cutting motor (56) and drive pulley (57), the left end of saw axle (52) is located to driven pulley (55) cover respectively, and cutting motor (56) set up in the left end upper surface of slide (42), is equipped with drive pulley (57) on the output shaft of cutting motor (56), and two driven pulley (55) are connected through same belt and drive pulley (57) transmission, and the output of PLC controller (12) is connected to the input electricity of cutting motor (56).

7. The epoxy table top rapid prototyping machine of claim 1 wherein: the front side and the rear side of the upper surface of the main workbench (2) are symmetrically provided with positioning battens (6), and positioning insertion plates (7) are movably inserted into the insertion holes on the right side of the upper surface of the main workbench (2).

8. The epoxy table rapid prototyping machine of claim 4 wherein: the saw blade cutting machine is characterized by further comprising a rear protective cover (8), wherein the front end of the rear protective cover (8) is fixedly connected with the rear ends of the main workbench (2) and the auxiliary workbench (3) respectively, and the rear protective cover (8) corresponds to the saw blade I (53).

9. The epoxy table rapid prototyping machine of claim 4 wherein: the saw blade protection device is characterized by further comprising an upper protection cover (11), a rear support (9) is arranged in the middle of the lower surface of the upper protection cover (11), a front support (10) is arranged on the front side of the lower surface of the upper protection cover (11), the lower surfaces of the rear support (9) and the front support (10) are fixedly connected with the upper surface of the sliding seat (42), and the upper protection cover (11) corresponds to the positions of the first saw blade (53) and the second saw blade (54).

10. The use method of the epoxy table-board rapid forming machine comprises the following steps:

fixing: placing an epoxy board on the main workbench (2) and the auxiliary workbench (3), inserting the epoxy board between the two positioning strip boards (6), and enabling the left side surface of the epoxy board to be in contact with the left side surface of the positioning insertion board (7);

cutting: the first saw blade (53) and the second saw blade (54) are driven by the cutting motor (56) and the moving motor (44) to rotate and move backwards, and the epoxy plate is cut and formed by the first saw blade (53) and the second saw blade (54);

unloading: after cutting, the positioning inserting plate (7) is upwards drawn out, then the cut epoxy plate is drawn out from the left side, the leftover materials of the auxiliary workbench (3) are directly taken down, and the materials are taken down after processing;

resetting: and inserting the positioning insertion plate (7), and enabling the mobile motor (44) to drive the supporting mechanism (4) to reset so as to reset the equipment and continue processing.

Background

With the continuous progress of economy and science and technology, various laboratories are more and more; various bearing platforms, namely table tops, are required in complete equipment of a laboratory; the table top is made of various materials, such as a metal table top, a marble table top and a table top synthesized by a polymer composite material, for example, an epoxy table top which is high temperature resistant, acid and alkali resistant and has excellent corrosion resistance is widely used.

Disclosure of Invention

The invention aims to overcome the defects in the prior art and provides a rapid forming machine for an epoxy table top and a using method thereof.

In order to achieve the purpose, the invention provides the following technical scheme: a rapid forming machine for an epoxy table top comprises a frame, a supporting mechanism and a cutting mechanism;

a frame: a main workbench is arranged on the left side of the upper surface of the frame, and an auxiliary workbench is arranged on the right side of the upper surface of the frame;

a support mechanism: the device comprises a guide rail and a sliding seat, wherein the guide rail is arranged in a rack, and the upper end of the guide rail is connected with the sliding seat in a sliding manner;

the cutting mechanism comprises: set up in the upper surface of slide, cutting mechanism's upper end is located between main workstation and the vice workstation, the upper surface of main workstation and vice workstation is extended to cutting mechanism's upper end, it cuts to drive the fore-and-aft removal of saw bit through the motor, can the uniform motion, when having guaranteed the cutting quality, operating personnel's work burden has been alleviateed again, cut through two saw bit layers of size, the cutting pressure of sawtooth has been reduced, the life of saw bit has been prolonged, and can also improve the speed of cutting, and the improvement production efficiency, can protect the saw bit, prevent hurting people, the device safety in utilization is high.

Furthermore, the front side of frame is equipped with the PLC controller, and external power source is connected to the input electricity of PLC controller, makes things convenient for the control of electrical apparatus.

Further, the supporting mechanism further comprises a rack, a moving motor and a gear, the rack is arranged on the left side face of the guide rail, the moving motor is arranged on the upper surface of the left end of the sliding seat, an output shaft of the moving motor extends out of the lower surface of the sliding seat, the gear is arranged at the end of the output shaft of the moving motor, the gear is meshed with the rack and connected with the gear, and the input end of the moving motor is electrically connected with the output end of the PLC controller and can drive the cutting mechanism to move.

Further, cutting mechanism includes saw axle seat, saw axle, saw bit one and saw bit two, the saw axle seat all sets up in the right-hand member upper surface of slide, and the inside of saw axle seat all rotates and is connected with the saw axle, and the side about respectively extending the saw axle seat is equallyd divide at the both ends of saw axle, and saw bit one sets up in the saw axle right-hand member of rear side, and saw bit two sets up in the saw axle right-hand member of front side, uses two saw bits to cut.

Furthermore, the diameter of the first saw blade is smaller than that of the second saw blade, and layered cutting can be performed.

Further, cutting mechanism still includes driven pulley, cutting motor and drive pulley, the left end of saw axle is located to the driven pulley cover respectively, and the cutting motor sets up in the left end upper surface of slide, is equipped with drive pulley on the output shaft of cutting motor, and two driven pulley are connected through same belt and drive pulley transmission, and the output of PLC controller is connected to the input electricity of cutting motor, provides powerful power for the cutting.

Furthermore, the front side and the rear side of the upper surface of the main workbench are symmetrically provided with positioning battens, and positioning insertion plates are movably inserted into the insertion holes on the right side of the upper surface of the main workbench, so that materials are conveniently fixed.

Furthermore, the rear protection cover is further included, the front end of the rear protection cover is fixedly connected with the rear ends of the main workbench and the auxiliary workbench respectively, the positions of the rear protection cover and the first saw blade correspond to each other, and the first saw blade moving to the rear side is prevented from hurting people.

Furthermore, the protective cover further comprises an upper protective cover, a rear support is arranged in the middle of the lower surface of the upper protective cover, a front support is arranged on the front side of the lower surface of the upper protective cover, the lower surfaces of the rear support and the front support are fixedly connected with the upper surface of the sliding seat, the upper protective cover corresponds to the positions of the first saw blade and the second saw blade, and the rotating saw blades are prevented from hurting people.

On the other hand, the invention also provides a using method of the epoxy table-board rapid forming machine, which comprises the following steps:

fixing: placing the epoxy board on the main workbench and the auxiliary workbench, inserting the epoxy board between the two positioning strip boards, and enabling the left side surface of the epoxy board to be in contact with the left side surface of the positioning insertion board;

cutting: the first saw blade and the second saw blade are driven by the cutting motor and the moving motor to rotate and move backwards, and the first saw blade and the second saw blade are cut and molded by two pairs of epoxy plates;

unloading: after cutting, the positioning inserting plate is upwards drawn out, the cut epoxy plate is drawn out from the left side, the leftover materials of the auxiliary workbench are directly taken down, and the materials are taken down after processing;

resetting: and inserting the positioning insertion plate, so that the movable motor drives the supporting mechanism to reset, and the equipment resets to continue processing.

Compared with the prior art, the invention has the beneficial effects that: this epoxy mesa rapid prototyping machine has following benefit:

1. the moving motor operates, the output shaft of the moving motor drives the gear to rotate, the gear is meshed with the rack and connected with the rack, the rack cannot move, the gear drives the moving motor to move backwards, the moving motor drives the sliding seat to slide backwards along the guide rail, the sliding seat drives the saw shaft seat to move backwards, the saw shaft seat drives the saw shaft to move backwards, the saw shaft respectively drives the saw blade I and the saw blade II to move backwards, the motor drives the saw blade to move longitudinally to cut, the uniform motion can be realized, the cutting quality is guaranteed, and meanwhile, the labor burden of operators is relieved.

2. Rotatory saw bit one and the epoxy board contact cut the operation to the epoxy board, move along with the right side of slide, rotatory saw bit two and the contact of epoxy board, because saw bit two vertically correspond with saw bit one, the diameter of saw bit two is greater than the diameter of saw bit one, saw bit two can cut along the kerf of saw bit one, the degree of depth of saw bit two cutting carries out the secondary cutting to the epoxy board greatly, cut through two saw bit layerings of size, the cutting pressure of sawtooth has been reduced, the life of saw bit has been prolonged, and can also improve the speed of cutting, and the production efficiency is improved.

3. The slide drives through after-poppet and fore-stock and drives the protection casing and move along with the saw bit, when the slide drives saw bit one and removes the rear end, the saw bit is located the inside of back protection casing for a while, go up the protection casing and can follow saw bit synchronous motion, can carry out real-time protection to the saw bit, effectually prevent to cut operating personnel in the removal, the back protection casing protects the rear end of equipment, prevent that the rear from standing the removal that personnel and other objects influence the saw bit, the safety of equipment and user's safety have been guaranteed.

4. The epoxy board is placed on the main workbench and the auxiliary workbench before cutting and forming, the epoxy board is inserted between the two positioning laths, the left side surface of the epoxy board is in contact with the left side surface of the positioning insertion board, the positioning insertion board is drawn out upwards after cutting, the cut epoxy board is drawn out from the left side, the leftover material of the auxiliary workbench is directly taken down, the positioning insertion board is then continuously inserted, the epoxy board can be inserted and fixed in three-side positioning, the material cannot move during cutting, the positioning is accurate, the forming quality is guaranteed, the right side is positioned through the positioning insertion board, and the positioning insertion board can be taken down, the material is taken out conveniently, and the convenience in use of the equipment is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged schematic view of the structure at the position A of the present invention;

fig. 3 is a schematic diagram of the rear side structure of the present invention.

In the figure: the automatic cutting machine comprises a machine frame 1, a main workbench 2, an auxiliary workbench 3, a supporting mechanism 4, a guide rail 41, a sliding seat 42, a rack 43, a moving motor 44, a gear 45, a cutting mechanism 5, a saw shaft seat 51, a saw shaft 52, a saw blade I53, a saw blade II 54, a driven belt pulley 55, a cutting motor 56, a driving belt pulley 57, a positioning batten 6, a positioning flashboard 7, a rear protective cover 8, a rear support 9, a front support 10, an upper protective cover 11 and a PLC (programmable logic controller) 12.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present embodiment provides a technical solution: a rapid forming machine for an epoxy table top comprises a frame 1, a supporting mechanism 4 and a cutting mechanism 5;

a rack 1: a main workbench 2 is arranged on the left side of the upper surface of the main workbench, the rack 1 provides an installation position for an upper mechanism, an auxiliary workbench 3 is arranged on the right side of the upper surface of the rack 1, a PLC 12 is arranged on the front side surface of the rack 1, an input end of the PLC 12 is electrically connected with an external power supply, positioning battens 6 are symmetrically arranged on the front side and the rear side of the upper surface of the main workbench 2, a positioning insertion plate 7 is movably inserted into an insertion hole on the right side of the upper surface of the main workbench 2, an epoxy plate is placed on the main workbench 2 and the auxiliary workbench 3, the epoxy plate is inserted between the two positioning battens 6, the left side surface of the epoxy plate is in contact with the left side surface of the positioning insertion plate 7, the positioning insertion plate 7 is upwards drawn out, the cut epoxy plate is drawn out from the left side, leftover materials of the auxiliary workbench 3 are directly taken down, and then the positioning insertion plate 7 is continuously inserted;

the supporting mechanism 4: the support mechanism 4 further comprises a rack 43, a moving motor 44 and a gear 45, the rack 43 is arranged on the left side surface of the guide rail 41, the moving motor 44 is arranged on the upper surface of the left end of the sliding seat 42, an output shaft of the moving motor 44 extends out of the lower surface of the sliding seat 42, the gear 45 is arranged at the end of the output shaft, the gear 45 is meshed with the rack 43, the input end of the moving motor 44 is electrically connected with the output end of the PLC 12, the moving motor 44 runs, the output shaft of the moving motor 44 drives the gear 45 to rotate, the gear 45 is meshed with the rack 43, the rack 43 cannot move, the gear 45 drives the moving motor 44 to move backwards, and the moving motor 44 drives the sliding seat 42 to slide backwards along the guide rail 41;

the cutting mechanism 5: the cutting mechanism 5 is arranged on the upper surface of the sliding seat 42, the upper end of the cutting mechanism 5 is positioned between the main workbench 2 and the auxiliary workbench 3, the upper end of the cutting mechanism 5 extends out of the upper surfaces of the main workbench 2 and the auxiliary workbench 3, the cutting mechanism 5 comprises a saw shaft seat 51, a saw shaft 52, a first saw blade 53 and a second saw blade 54, the saw shaft seat 51 is arranged on the upper surface of the right end of the sliding seat 42, the saw shaft 52 is rotatably connected inside the saw shaft seat 51, the two ends of the saw shaft 52 respectively extend out of the left side surface and the right side surface of the saw shaft seat 51, the first saw blade 53 is arranged at the right end of the saw shaft 52 at the rear side, the second saw blade 54 is arranged at the right end of the saw shaft 52 at the front side, the diameter of the first saw blade 53 is smaller than that of the second saw blade 54, the cutting mechanism 5 further comprises a driven pulley 55, a cutting motor 56 and a driving pulley 57, the driven pulley 55 is respectively sleeved at the left end of the saw shaft 52, the cutting motor 56 is arranged on the upper surface at the left end of the sliding seat 42, a driving belt pulley 57 is arranged on an output shaft of the cutting motor 56, two driven belt pulleys 55 are in transmission connection with the driving belt pulley 57 through the same belt, an input end of the cutting motor 56 is electrically connected with an output end of the PLC controller 12, an output shaft of the cutting motor 56 rotates to drive the driving belt pulley 57 to rotate, the driving belt pulley 57 drives two driven belt pulleys 55 which are in transmission connection through the belt, the driven belt pulleys 55 drive the saw shafts 52 to rotate, the saw shafts 52 on the rear side drive the saw blade I53 to rotate, the saw shafts 52 on the front side drive the saw blade II 54 to rotate, the slide seat 42 drives the saw shaft seat 51 to move backwards, the saw shaft 52 drives the saw blade I53 and the saw blade II 54 to move backwards respectively, the rotating saw blade I53 is in contact with the epoxy plate to cut the epoxy plate, the rotating saw blade II 54 is in contact with the epoxy plate along with the rightward movement of the slide seat 42, and because the saw blade II 54 is longitudinally corresponding to the saw blade I53, the diameter of the second saw blade 54 is larger than that of the first saw blade 53, the second saw blade 54 can cut along the saw seam of the first saw blade 53, and the depth of cutting of the second saw blade 54 is large so as to perform secondary cutting on the epoxy plate;

wherein: the front end of the rear protective cover 8 is fixedly connected with the rear ends of the main workbench 2 and the auxiliary workbench 3 respectively, the positions of the rear protective cover 8 correspond to those of the first saw blade 53, and the first saw blade 53 is positioned in the rear protective cover when the first saw blade 53 moves to the rear end;

wherein: the saw blade protection device is characterized by further comprising an upper protection cover 11, a rear support 9 is arranged in the middle of the lower surface of the upper protection cover 11, a front support 10 is arranged on the front side of the lower surface of the upper protection cover 11, the lower surfaces of the rear support 9 and the front support 10 are fixedly connected with the upper surface of the sliding seat 42, the upper protection cover 11 corresponds to the positions of the first saw blade 53 and the second saw blade 54, and meanwhile the sliding seat 42 drives the upper protection cover 11 to move along with the saw blade through the rear support 9 and the front support 10.

The use method of the epoxy table-board rapid forming machine comprises the following steps:

fixing: placing an epoxy board on the main workbench 2 and the auxiliary workbench 3, inserting the epoxy board between the two positioning strip boards 6, and enabling the left side surface of the epoxy board to be in contact with the left side surface of the positioning insertion board 7;

cutting: the first saw blade 53 and the second saw blade 54 are driven by the cutting motor 56 and the moving motor 44 to rotate and move backwards, and the epoxy plate is cut and formed by the first saw blade 53 and the second saw blade 54;

unloading: after cutting, the positioning insertion plate 7 is upwards drawn out, the cut epoxy plate is drawn out from the left side, the leftover materials of the auxiliary workbench 3 are directly taken down, and the materials are taken down after processing;

resetting: and inserting the positioning insertion plate 7, and enabling the moving motor 44 to drive the supporting mechanism 4 to reset, so that the equipment is reset to continue processing.

The working principle of the rapid molding machine for the epoxy table top and the using method thereof provided by the invention is as follows: placing an epoxy plate on the main workbench 2 and the auxiliary workbench 3, inserting the epoxy plate between the two positioning strips 6, contacting the left side surface of the epoxy plate with the left side surface of the positioning insertion plate 7, then regulating and controlling the PLC 12, operating the cutting motor 56, rotating the output shaft of the cutting motor 56 to drive the driving belt pulley 57 to rotate, driving the driving belt pulley 57 to drive the two driven belt pulleys 55 connected by belt transmission, the driven belt pulley 55 driving the saw shaft 52 to rotate, the saw shaft 52 on the rear side driving the saw blade one 53 to rotate, the saw shaft 52 on the front side driving the saw blade two 54 to rotate, then operating the moving motor 44, driving the output shaft of the moving motor 44 driving the gear 45 to rotate, the gear 45 and the rack 43 being meshed and connected, the rack 43 not moving, the gear 45 driving the moving motor 44 to move backwards, the moving motor 44 driving the sliding seat 42 to slide backwards along the guide rail 41, the sliding seat 42 driving the saw shaft seat 51 to move backwards, the saw shaft seat 51 drives the saw shaft 52 to move backwards, the saw shaft 52 respectively drives the first saw blade 53 and the second saw blade 54 to move backwards, the first rotating saw blade 53 is contacted with the epoxy board to cut the epoxy board, the second rotating saw blade 54 is contacted with the epoxy board along with the right movement of the slide seat 42, because the second saw blade 54 is longitudinally corresponding to the first saw blade 53, the diameter of the second saw blade 54 is larger than that of the first saw blade 53, the second saw blade 54 can cut along the saw slot of the first saw blade 53, the depth of the cut of the second saw blade 54 is large to cut the epoxy board for the second time, meanwhile, the slide seat 42 drives the upper protective cover 11 to move along with the saw blade through the rear support 9 and the front support 10, the slide seat 42 drives the first saw blade 53 and the second saw blade 54 to move to the rear end to complete the cutting of the epoxy board, at the moment, the first saw blade 53 is positioned in the rear protective cover, then the moving motor 44 stops operating, the cutting motor 56 stops operating, and the positioning insertion plate 7 is upwards drawn out, and then drawing out the cut epoxy plate from the left side, directly taking off leftover materials of the auxiliary workbench 3, continuously inserting the positioning insertion plate 7, reversely rotating an output shaft of the moving motor 44, enabling the moving motor 44 to drive the supporting mechanism 4 to reset, and then continuously processing.

It should be noted that the moving motor 44, the cutting motor 56 and the PLC controller 12 disclosed in the above embodiments can be freely configured according to practical application scenarios, the moving motor 44 can be A servo motor with model number AKM2G-64, the cutting motor 56 can be A three-phase asynchronous motor with model number Y132S-4, the PLC controller 12 can be A PLC controller with model number FX3G-20MT/ES-A, and the PLC controller 12 controls the moving motor 44 and the cutting motor 56 to operate by A method commonly used in the prior art.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

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