Superspeed thin wall molding robot
1. The ultra-high-speed thin-wall forming robot is characterized by comprising a support table and an injection machine, wherein an adjusting device for driving the injection machine to move is arranged on the support table, and the injection machine is arranged on the adjusting device.
2. The ultra-high speed thin wall molding robot as claimed in claim 1, wherein the adjusting means comprises a lifting device, a swinging mechanism and a rotating mechanism, the lifting device is disposed on the supporting platform, the swinging mechanism is disposed on the lifting device, and the rotating mechanism is cooperatively connected with the swinging mechanism.
3. The ultra-high speed thin wall molding robot according to claim 1, wherein the lifting means is a servo electric cylinder.
4. The ultra-high speed thin wall molding robot as claimed in claim 2, wherein the swing mechanism comprises a first supporting base, a swing arm and a first driving device, the first supporting base is fixedly connected with the lifting device, the first driving device is arranged on the first supporting base, and the swing arm is connected with the transmission output end of the first driving device.
5. The ultra-high speed thin wall molding robot as claimed in claim 4, wherein rolling members engaged with the side walls of the top outer edge of the first supporting base are provided on both sides of the swing arm.
6. The ultra-high speed thin wall molding robot according to claim 5, wherein the rolling member is a bolt roller bearing, one end of a bolt of the bolt roller bearing is fixedly connected with the swing arm, and an outer side wall of the bolt roller bearing abuts against an outer side wall of the first supporting seat and a side wall of the swing arm.
7. The ultra-high speed thin wall molding robot as claimed in claim 2, wherein said rotation mechanism comprises a second support base connected to said swing arm and a second driving device, said injection machine is rotatably connected to said second support base, one end of said second driving device is movably connected to said swing arm, and the other end of said second driving device is movably connected to said injection machine.
8. The ultra-high speed thin wall molding robot as claimed in claim 1, wherein the injection machine comprises a power unit, an injection plastic cylinder and an injection nozzle, one end of the injection plastic cylinder is connected with a power output end of the power unit, and the injection nozzle is connected with a discharge end of the injection plastic cylinder.
9. The ultra-high speed thin wall molding robot according to claim 8, wherein the power means comprises a hydraulic injection cylinder and a motor connected to the hydraulic injection cylinder.
10. The ultra-high speed thin wall molding robot of claim 8, wherein the injection nozzle is detachably connected to the injection cylinder.
Background
An injection molding machine is a main molding device for manufacturing plastic products with various shapes from thermoplastic plastics or thermosetting materials by using a plastic molding die, and the injection molding is realized by the injection molding machine and the die.
While some thin-wall injection molding products have special requirements on the feeding angle, direction and feeding amount during injection, the existing injection machine can only inject a mold in one direction during the injection process, cannot meet the injection requirement, and has a limited application range.
Disclosure of Invention
The invention aims to provide an ultrahigh-speed thin-wall forming robot which can adjust the angle and the direction of an injection machine, has good adjustability, can meet the injection requirement of thin-wall injection products with special requirements, and fills the blank of manufacturing equipment for large-scale domestic thermoplastic forming workpieces.
The embodiment of the invention is realized by the following steps:
the embodiment of the application provides a hypervelocity thin wall shaping robot, and it includes a supporting bench and an injection machine, is equipped with the adjusting device who drives above-mentioned injection machine motion on the above-mentioned supporting bench, and above-mentioned adjusting device is located to above-mentioned injection machine.
In some embodiments of the present invention, the adjusting device includes a lifting device, a swinging mechanism, and a rotating mechanism, the lifting device is disposed on the supporting platform, the swinging mechanism is disposed on the lifting device, and the rotating mechanism is cooperatively connected with the swinging mechanism.
In some embodiments of the present invention, the lifting device is a servo electric cylinder.
In some embodiments of the present invention, the swing mechanism includes a first supporting base, a swing arm, and a first driving device, the first supporting base is fixedly connected to the lifting device, the first driving device is disposed on the first supporting base, and the swing arm is connected to a transmission output end of the first driving device.
In some embodiments of the present invention, rolling members are disposed on both sides of the swing arm to engage with the outer side wall of the top edge of the first supporting seat.
In some embodiments of the present invention, the rolling member is a bolt roller bearing, one end of a bolt of the bolt roller bearing is fixedly connected to the swing arm, and an outer edge sidewall of the bolt roller bearing abuts against an outer sidewall of the first support base and a sidewall of the swing arm.
In some embodiments of the present invention, the rotating mechanism includes a second supporting seat connected to the swing arm, and a second driving device, the injection machine is rotatably connected to the second supporting seat, one end of the second driving device is movably connected to the swing arm, and the other end of the second driving device is movably connected to the injection machine.
In some embodiments of the present invention, the injection machine includes a power device, a plastic injection cylinder, and an injection nozzle, one end of the plastic injection cylinder is connected to a power output end of the power device, and the injection nozzle is connected to a discharge end of the plastic injection cylinder.
In some embodiments of the present invention, the power unit includes a hydraulic injection cylinder and a motor connected to the hydraulic injection cylinder.
In some embodiments of the invention, the injection nozzle is removably connected to the injection cartridge.
Compared with the prior art, the embodiment of the invention has at least the following advantages or beneficial effects:
this application is through setting up a supporting bench, injection machine and adjusting device, provide the outrigger for adjusting device and injection platform through a supporting bench, make the injection machine can the steady operation, heat the melting to moulding plastics with the raw materials through the injection machine, make it become the fluid, then spray away under the high-speed state of high pressure, make in the fluid gets into corresponding forming die, make the product shaping, can adjust the injection machine through adjusting device in addition, improve the flexibility of injection machine, make the injection machine can the multi-angle, diversely inject, satisfy the different grade type, the product production processing demand of size, excellent in use effect, the blank is equipped in the manufacturing of the large-scale work piece of domestic thermoplasticity shaping has been filled.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a front view of an ultra-high speed thin-wall forming robot according to an embodiment of the present invention;
FIG. 2 is a right side view of an ultra-high speed thin wall molding robot in an embodiment of the present invention.
Icon: 1-supporting table, 2-servo electric cylinder, 3-first supporting seat, 4-swinging arm, 5-first driving device, 6-rolling element, 7-second supporting seat, 8-second driving device, 9-injection machine, 901-hydraulic injection oil cylinder, 902-plastic injection cylinder, 903-injection nozzle and 10-horizontal transverse displacement platform.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the embodiments of the present invention, it should be noted that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are usually placed in when used, the orientations or positional relationships are only used for convenience of describing the present invention and simplifying the description, but the terms do not indicate or imply that the devices or elements indicated must have specific orientations, be constructed in specific orientations, and operate, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not require that the components be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the embodiments of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed," "mounted," "connected," and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Example 1
Referring to fig. 1, the present embodiment provides an ultra-high speed thin-wall molding robot, which includes a support table 1 and an injection machine 9, wherein the support table 1 is provided with an adjusting device for driving the injection machine 9 to move, and the injection machine 9 is provided with the adjusting device.
In this embodiment, brace table 1 provides the outrigger for adjusting device and injection platform, make injection machine 9 can the steady operation, heat the melting to moulding plastics with the raw materials through injection machine 9, make it become the fluid, then spray away under the high-speed state of high pressure, make in the fluid gets into corresponding forming die, make the product shaping, can adjust injection machine 9 through adjusting device in addition, improve the flexibility of injection machine 9, make injection machine 9 can the multi-angle, diversely inject, satisfy the different grade type, the product production and processing demand of size, excellent in use effect, the blank is equipped in the manufacturing of the large-scale work piece of domestic thermoplasticity shaping has been filled.
In some embodiments of the present embodiment, the bottom of the support table 1 is provided with a horizontal transverse displacement platform 10.
In the above-mentioned embodiment, horizontal lateral displacement platform 10 can make supporting bench 1 move the adjustment position along horizontal direction and two horizontal directions, improves the flexibility ratio of injection platform, makes injection machine 9 can mould plastics in the mould mechanism from many angles, diversely, improves production efficiency greatly.
Example 2
Referring to fig. 1-2, this embodiment provides an ultra-high speed thin-wall molding robot based on embodiment 1, which is different from embodiment 1 in that: the adjusting device comprises a lifting device, a swinging mechanism and a rotating mechanism, the lifting device is arranged on the supporting table 1, the swinging mechanism is arranged on the lifting device, and the rotating mechanism is connected with the swinging mechanism in a matching way.
In this embodiment, adjusting device includes elevating gear, swing mechanism and rotary mechanism, can adjust injection machine 9 better, elevating gear locates brace table 1, provide stable support for elevating gear through brace table 1, make elevating gear can promote injection machine 9 and go up and down, adjust the height of injection machine 9, so as to accomplish injection molding better, swing mechanism locates elevating gear, provide the support for swing mechanism through elevating gear, can drive injection machine 9 through swing mechanism and carry out the horizontal hunting in addition, and then can adjust the horizontal hunting position of injection machine 9, can drive injection machine 9 through rotary mechanism and carry out the tilting along the vertical direction, make injection machine 9 can inject mould mechanism from a plurality of angles and position, good flexibility, the precision is high.
Example 3
Referring to fig. 1-2, this embodiment provides an ultra-high speed thin-wall molding robot based on embodiment 2, which is different from embodiment 2 in that: the lifting device is a servo electric cylinder 2.
In this embodiment, above-mentioned servo electronic jar 2's structure is the lead screw structure, and electronic jar adopts the motor to be mostly servo motor or step motor to its inside knot clearance is almost zero, so the repeated positioning accuracy of electronic jar is high, uses more extensively, and is longe-lived, goes up and down through adopting 2 thrust unit of servo electronic jar, and stability is good, can choose the procedure simultaneously to carry out remote control to servo electronic jar 2, and the reaction can be more sensitive, improves the injection degree of accuracy.
Example 4
Referring to fig. 1-2, this embodiment provides an ultra-high speed thin-wall forming robot based on any of the above embodiments, which is different from any of the above embodiments in that: the swing mechanism comprises a first supporting seat 3, a swing arm 4 and a first driving device 5, the first supporting seat 3 is fixedly connected with the lifting device, the first driving device 5 is arranged on the first supporting seat 3, and the swing arm 4 is connected with the transmission output end of the first driving device 5.
In this embodiment, swing mechanism includes first supporting seat 3, swing arm 4 and first drive arrangement 5, and first supporting seat 3 can provide the stable support for swing arm 4 and first drive arrangement 5, and first supporting seat 3 and lift drive arrangement fixed connection make device monolithic connection more stable, drive swing mechanism monolithic lift through lift drive arrangement, and swing arm 4 is connected with first drive arrangement 5's transmission output, can provide drive power through first drive arrangement 5, drives swing arm 4 horizontal hunting, then passes through swing arm 4 drives injection machine 9 horizontal hunting, realizes its regulatory function.
Example 5
Referring to fig. 1-2, this embodiment provides an ultra-high speed thin-wall molding robot based on embodiment 4, which is different from embodiment 4 in that: rolling parts 6 matched with the side wall of the outer edge of the top end of the first supporting seat 3 are arranged on two sides of the swing arm 4.
In this embodiment, 4 both sides of swing arm are equipped with the top with first supporting seat 3 outer along lateral wall complex rolling member 6, and rolling member 6 can provide the roll support for swing arm 4, makes swing arm 4 can be more smoothly stable at the swing in-process, can improve swing arm 4's rotation precision, excellent in use effect.
Example 6
Referring to fig. 1-2, this embodiment provides an ultra-high speed thin-wall molding robot based on embodiment 5, which is different from embodiment 5 in that: the rolling member 6 is a bolt roller bearing, one end of a bolt of the bolt roller bearing is fixedly connected with the swing arm 4, and an outer edge side wall of the bolt roller bearing is abutted against an outer side wall of the first support base 3 and a side wall of the swing arm 4.
In this embodiment, the rolling member 6 is a bolt roller bearing, the bolt roller bearing is convenient to use and maintain, reliable in operation and good in starting performance, and can bear heavier axial load and allow relatively high-speed operation, one end of a bolt of the bolt roller bearing is fixedly connected with the swing arm 4, and the outer edge side wall of the bolt roller bearing is abutted to the outer side wall of the first supporting seat 3 and the side wall of the swing arm 4, so that the bolt roller bearing can provide rolling support for the swing arm 4, the swing arm 4 can rotate more smoothly and stably along the first supporting seat 3, and the rotation precision of the swing arm 4 is improved.
Example 7
Referring to fig. 1-2, the present embodiment provides an ultra-high speed thin-wall forming robot based on the above embodiments, which is different from the above embodiments in that: the rotating mechanism comprises a second supporting seat 7 and a second driving device 8 which are connected with the swing arm 4, the injection machine 9 is rotatably connected with the second supporting seat 7, one end of the second driving device 8 is movably connected with the swing arm 4, and the other end of the second driving device 8 is movably connected with the injection machine 9.
In this embodiment, the injection machine 9 is connected with the second supporting seat 7 in a rotating manner, can provide the rotational support for the injection machine 9 through the second supporting seat 7, one end of the second driving device 8 is movably connected with the swing arm 4, the other end of the second driving device 8 is movably connected with the injection machine 9, can provide a supporting point for the second driving device 8 through the swing arm 4, so that the second driving device 8 can drive the injection machine 9 to rotate, thereby adjusting the injection angle of the injection machine 9, the flexibility is good, and the injection machine 9 can inject the mold mechanism from a plurality of angles and orientations.
In some embodiments of the present embodiment, the second driving device 8 may be an electric push rod or an air cylinder.
In the embodiment, the electric push rod or the air cylinder is an existing mature technology product, the operation is stable, the service life is long, meanwhile, the electric push rod or the air cylinder can be controlled by a program, the controllability is good, and the response is sensitive.
Example 8
Referring to fig. 1-2, the present embodiment provides an ultra-high speed thin-wall forming robot based on the above embodiments, which is different from the above embodiments in that: the injection machine 9 comprises a power device, a plastic injection cylinder 902 and an injection nozzle 903, wherein one end of the plastic injection cylinder 902 is connected with a power output end of the power device, and the injection nozzle 903 is connected with a discharge end of the plastic injection cylinder 902.
In this embodiment, the injection machine 9 includes a power device, an injection molding barrel 902 and an injection nozzle 903, wherein the injection molding barrel 902 is used for holding the injection molding raw material, and heating and melting the injection molding raw material to make it become fluid, and the power device provides power to transport the raw material extruded in the injection molding barrel 902, so that the fluid raw material is ejected through the injection nozzle 903, and the injection nozzle 903 applies pressure to the fluid raw material, so that the raw material can be ejected quickly, and the injection efficiency is improved.
Example 9
Referring to fig. 1-2, the present embodiment provides an ultra-high speed thin-wall forming robot based on the above embodiments, which is different from the above embodiments in that: the power device includes a hydraulic injection cylinder 901 and a motor connected to the hydraulic injection cylinder 901.
In this embodiment, the power device includes a hydraulic injection cylinder 901 and a motor, where the motor is connected to the hydraulic injection cylinder 901, and can drive the hydraulic injection cylinder 901 to move through the work of the motor, and extrude the raw material in the injection molding material cylinder 902 through the hydraulic injection cylinder 901, so that the raw material can be ejected at high pressure and high speed, and the injection molding efficiency is improved.
Example 10
Referring to fig. 1-2, the present embodiment provides an ultra-high speed thin-wall forming robot based on the above embodiments, which is different from the above embodiments in that: the injection nozzle 903 is detachably connected to the injection cylinder 902.
In this embodiment, injection nozzle 903 and injection molding material cylinder 902 can be dismantled and be connected, can dismantle injection nozzle 903 from injection molding material cylinder 902, and the change of being convenient for is maintained, excellent in use effect.
In some embodiments of this embodiment, the injection nozzle 903 may be replaced according to the size and type of the part produced by injection molding, so as to increase the application range of the injection molding machine 9, meet the requirements of processing parts with different sizes, and achieve good practicability.
In summary, the embodiment of the invention provides an ultra-high speed thin-wall molding robot, the support table 1, the injection machine 9 and the adjusting device are arranged, the support table 1 provides stable support for the adjusting device and the injection table, so that the injection machine 9 can work stably, the injection machine 9 heats and melts raw materials for injection molding to change the raw materials into fluid, the fluid is sprayed out in a high-pressure and high-speed state to enter the fluid into a corresponding molding die to mold a product, in addition, the adjusting device can adjust the injection machine 9, the flexibility of the injection machine 9 is improved, the injection machine 9 can perform injection in multiple angles and multiple directions, the production and processing requirements of products with different types and sizes are met, the using effect is good, and the blank of manufacturing equipment for domestic large-sized thermoplastic molding workpieces is filled.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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