Building rubbish recycling make-up machine
1. A building rubbish recycling forming machine comprises a base (1), a charging barrel (2) and a controller; the method is characterized in that: the upper end of the base (1) is fixedly connected with a first motor (3), an extrusion cylinder (4) and an electric push rod (5); a stud (41) is rotatably connected inside the extruding cylinder (4); an output shaft of the first motor (3) is fixedly connected with one end of a stud (41); the other end of the extruding cylinder (4) is fixedly connected with a first die (42); the inner space of the first die (42) is communicated with the interior of the extrusion cylinder (4) through an air hole (43); the end part of the electric push rod (5) is fixedly connected with a second mold (51); the second die (51) can be close to the first die (42) under the action of the electric push rod (5); the end surface of the first die (42) close to the second die (51) is fixedly connected with a guide rod (44); the guide rod (44) is connected with the second die (51) in a sliding manner; the charging barrel (2) is positioned above the extruding barrel (4), the charging barrel (2) is fixedly connected with the extruding barrel (4), the interior of the charging barrel (2) is communicated with the interior of the extruding barrel (4) through a through hole (21), and the interior of the charging barrel (2) is connected with a push disc (6) in a sliding manner; a first step hole (61) is formed in the end face of the push disc (6); a first check valve (62) is arranged in the first step hole (61); the inner wall of the charging barrel (2) is fixedly connected with a hydraulic cylinder (22); the hydraulic cylinder (22) can drive the push disc (6) to slide along the inner wall of the charging barrel (2); an opening is formed in one end, away from the extrusion cylinder (4), of the charging cylinder (2), and a second motor (23) is fixedly connected to the outer wall of the charging cylinder (2); an output shaft of the second motor (23) is fixedly connected with a rotating disc (24); the opening of the charging barrel (2) can be blocked by the rotary disc (24) under the action of the second motor (23), and raw materials between the rotary disc (24) and the push disc (6) can overcome the first check valve (62) and enter the first stepped hole (61) after being extruded; an annular groove (25) is formed in the inner wall of the charging barrel (2); a resistance wire (26) is fixedly connected in the annular groove (25); the controller is used for controlling the automatic operation of the forming machine.
2. The construction waste recycling molding machine according to claim 1, characterized in that: the end face of the push disc (6) is provided with a second step hole (63); a second check valve (64) is arranged in the second stepped hole (63); the second check valve (64) comprises a first spring (65) and a round ball (66), and the structure of the second stepped hole (63) is consistent with that of the first stepped hole (61); and the gas below the push disc (6) can open the second check valve (64) under the extrusion of the push disc (6).
3. The construction waste recycling molding machine according to claim 2, characterized in that: the upper end of the push disc (6) is fixedly connected with a fixing piece (7); the fixing piece (7) is arranged in a round bar shape, the central shaft of the fixing piece (7) is vertical to the upper end of the push disc (6), and a ring sleeve (71) and a second spring (72) are sleeved on the fixing piece (7); the second spring (72) is positioned between the ring sleeve (71) and the push disc (6), one end of the second spring (72) is fixedly connected with the upper end of the push disc (6), and the other end of the second spring is contacted with the ring sleeve (71); the outer wall of the ring sleeve (71) is uniformly and fixedly connected with stirring rods (73).
4. The construction waste recycling molding machine according to claim 3, characterized in that: the outer wall of the fixing piece (7) is provided with threads, and the fixing piece (7) is in threaded connection with the ring sleeve (71).
5. The construction waste recycling molding machine according to claim 4, characterized in that: a first magnet (74) is embedded in one end face, far away from the push disc (6), of the ring sleeve (71); a second magnet (75) is embedded in one end face of the rotary disc (24) close to the push disc (6); the second magnet (75) and the first magnet (74) are the same in magnetism.
6. The construction waste recycling molding machine according to claim 5, characterized in that: and one end of the fixing piece (7) far away from the push disc (6) is fixedly connected with a knocking block (76).
Background
The construction waste refers to the general name of dregs, waste concrete, waste bricks and stones and other wastes generated in the production activities of the construction industry such as demolition, construction, decoration and repair; the construction waste can be classified into engineering residue soil, decoration waste, demolition waste, engineering slurry and the like according to the production source; the building garbage can be classified according to composition, and can be divided into slag, concrete blocks, broken stone blocks, broken brick and tile blocks, waste mortar, slurry, asphalt blocks, waste plastics, waste metals, waste bamboo and wood and the like; the construction waste can cause environmental pollution, so that the problem that people should consider at present is solved aiming at the recycling of the construction waste; in the existing waste plastic recycling and forming process, waste plastics can be recycled into a charging barrel to be secondarily melted to form raw materials, but the sinking speed of the waste plastics is slow in the melting process, so that the raw material supply efficiency of a forming machine is influenced, and the productivity of the forming machine is influenced;
the patent discloses a renewable resources recycle make-up machine as an application number CN201920049898.X, including reinforced adjusting device, injection plunger, mould and fuselage, the top of fuselage is fixed with reinforced adjusting device, reinforced adjusting device passes through the feeding rod and is connected with the hopper, the hopper passes through the pipeline and is connected with the feed cylinder, and the outside of feed cylinder is provided with mounting fixture, mounting fixture fixes between conveying pipeline and cover half fixed plate, the left side one end of feed cylinder is provided with the injection plunger, the mould is installed on the right side of feed cylinder, and mould and feed cylinder are provided with the cover half fixed plate, link to each other through the pull rod between the movable mould fixed plate on cover half fixed plate and mould right side, the right side welded fastening of movable mould fixed plate has the closing device, and the closing device is connected with the closing hydraulic cylinder, the below of mould is provided with the collection box; the technical scheme has high automation degree, and can recover redundant raw materials for secondary processing, so that the utilization rate of the raw materials is improved, and the energy-saving and environment-friendly effects are achieved; but there can be the clearance between the raw materials of retrieving among this technical scheme and the raw materials for the raw materials that melt in the hot melt groove has the bubble, and the hydraulic pump can be carried the raw materials that has the bubble to the hopper in, thereby makes the through-hole can appear in the product after the shaping, makes the product quality after the shaping machine receives the influence, and then causes the limitation of this scheme.
In view of the above, in order to overcome the above technical problems, the present invention provides a building garbage recycling molding machine, which solves the above technical problems.
Disclosure of Invention
In order to make up for the defects of the prior art, the building garbage recycling forming machine provided by the invention heats the waste plastics through the resistance wire, and then the resistance wire and the hydraulic cylinder drive the push disc to extrude and match the melted waste plastics, so that the efficiency of raw materials entering the charging barrel is accelerated, and the melted raw materials are pushed into the extrusion barrel through the push disc, so that the supply efficiency of the raw materials is further improved, and the productivity of the building garbage recycling forming machine is improved.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a building rubbish recycling forming machine which comprises a base, a charging barrel and a controller, wherein the charging barrel is arranged on the base; the upper end of the base is fixedly connected with a first motor, an extrusion cylinder and an electric push rod; the interior of the extruding cylinder is rotatably connected with a stud; the output shaft of the first motor is fixedly connected with one end of the stud; the other end of the extruding cylinder is fixedly connected with a first die; the inner space of the first die is communicated with the inner part of the extrusion cylinder through a through hole; the end part of the electric push rod is fixedly connected with a second die; the second die can be close to the first die under the action of the electric push rod; the end surface of the first die, which is close to the second die, is fixedly connected with a guide rod; the guide rod is connected with the second die in a sliding manner; the charging barrel is positioned above the extrusion barrel, the charging barrel is fixedly connected with the extrusion barrel, the interior of the charging barrel is communicated with the interior of the extrusion barrel through a through hole, and the interior of the charging barrel is connected with the push disc in a sliding manner; the end face of the push disc is provided with a first step hole; a first check valve is arranged in the first step hole; the inner wall of the charging barrel is fixedly connected with a hydraulic cylinder; the hydraulic cylinder can drive the push disc to slide along the inner wall of the charging barrel; an opening is formed in one end, away from the extrusion barrel, of the charging barrel, and a second motor is fixedly connected to the outer wall of the charging barrel; the output shaft of the second motor is fixedly connected with the turntable; the rotary disc can plug the opening of the charging barrel under the action of the second motor, and raw materials between the rotary disc and the push disc can overcome the one-way valve and enter the first step hole after being extruded; an annular groove is formed in the inner wall of the charging barrel; a resistance wire is fixedly connected in the annular groove; the controller is used for controlling the forming machine to automatically operate; resistance wires are arranged around the extrusion cylinder and the first die; cooling holes are formed in the second die and the first die; both ends of the cooling hole are fixedly connected with hydraulic pumps;
when the waste plastic recovery forming machine works, waste plastics can be recovered into the material cylinder to be secondarily melted to form raw materials in the existing waste plastic recovery forming process, but the sinking speed of the waste plastics is slow in the melting process, so that the raw material supply efficiency of the forming machine is influenced, and the productivity of the forming machine is influenced;
therefore, in the invention, a worker firstly cleans and dries waste plastics, then pours the waste plastics into the material cylinder, so that the waste plastics can fall on the upper end of the push disc, the second motor drives the turntable to plug the opening of the material cylinder, meanwhile, the controller controls the resistance wire to heat, the resistance wire generates heat after being heated, so that the waste plastics on the upper end of the push disc are heated and melted, then the controller controls the hydraulic cylinder to drive the push disc to slide upwards along the inner wall of the material cylinder, the waste plastics are melted to form a raw material, the raw material is extruded by the push disc to open the first check valve, so that the raw material enters the first step hole, the raw material in the first step hole falls below the push disc under the action of gravity, the hydraulic cylinder drives the push disc to slide downwards along the inner wall of the material cylinder, so that the raw material below the push disc is extruded by the push disc and then is matched with the self gravity of the raw material, so that the raw material below the push disc enters the extrusion cylinder, the first motor can drive the stud to rotate, so that raw materials in the extrusion cylinder enter the first die along the through hole under the action of the stud, the raw materials are filled between the first die and the second die, then workers cool the raw materials between the first die and the second die, the second die is driven to be away from the first die by controlling the electric push rod through the controller, the purpose of demolding is achieved, the workers take out molded products from the first die and the second die, and the purposes of energy conservation and environmental protection are achieved through the products made of waste plastics; the resistance wires around the extrusion cylinder and the first die are electrified to prevent the raw materials from being solidified due to too low temperature in the forming process, and the cooling holes are formed in the second die and the first die, so that the hydraulic pump injects cooling liquid into the cooling holes, the water cooling purpose is realized, and the formed product can realize the cooling effect; the feeding mode of the workers is quantitative feeding; after the product is injected, pressure maintaining treatment needs to be carried out on the production in the first mold and the second mold after 1-2 seconds, the pressure maintaining mode is that a stud extrudes raw materials to a position between the first mold and the second mold, so that the fused raw materials fill and contract a gap between the first mold and the second mold, the internal raw material pressure of the first mold and the second mold is ensured to be 70-80MPa, and the pressure maintaining time is consistent with the cooling forming time;
the invention heats the waste plastics through the resistance wire, and then the resistance wire and the hydraulic cylinder drive the push disc to extrude and match the melted waste plastics, thereby accelerating the efficiency of the raw materials entering the charging barrel, and then the melted raw materials are pushed into the extrusion barrel through the push disc, so that the supply efficiency of the raw materials is further improved, and the productivity of the building garbage recycling forming machine is improved.
Preferably, the end face of the push disc is provided with a second stepped hole; a second check valve is arranged in the second step hole; the second check valve comprises a first spring and a ball, and the structure of the second stepped hole is consistent with that of the first stepped hole; the gas below the push disc can open the second one-way valve under the extrusion of the push disc; one end of the second step hole, which is close to the turntable, is hinged with the baffle disc; when the extrusion device works, the melted waste plastics are positioned at the upper end of the push disc, the push disc moves upwards under the driving of the hydraulic cylinder, and the spring in the check valve has certain elasticity, so that certain negative pressure can be formed after the lower part of the push disc moves, gas in the raw material below the push disc can be pumped out, and the gas below the push disc is ensured to be positioned above the raw material, so that the gas cannot enter the extrusion cylinder along the through hole, the raw material at the upper end of the push disc can be extruded below the push disc after the push disc moves upwards, and the step holes II cannot be blocked by the raw material due to the action of the blocking disc, and meanwhile, in the process that the push disc moves downwards along the inner wall of the material cylinder, the raw material below the push disc sinks in the material cylinder, so that the push disc can discharge the gas below the push disc along the step holes II and then open the blocking disc to prevent the gas from entering the extrusion cylinder and causing the phenomenon of gas holes of the molded product, the quality of the product made by the forming machine is improved; the gas above the push disc flows away after the charging barrel is opened; because the first spring in the second check valve has certain pressure, the pushing disc has certain pressure when pushing the raw materials below the pushing disc, and then the certain pressure is matched with the dead weight of the raw materials and the pressure generated by the rotation of the stud, so that the raw materials in the material cylinder enter the extrusion cylinder.
Preferably, the upper end of the push disc is fixedly connected with a fixing piece; the fixing piece is arranged in a round bar shape, the central shaft of the fixing piece is vertical to the upper end of the push disc, and a ring sleeve and a second spring are sleeved on the fixing piece; the second spring is positioned between the ring sleeve and the push disc, one end of the second spring is fixedly connected with the upper end of the push disc, and the other end of the second spring is contacted with the ring sleeve; the outer wall of the ring sleeve is uniformly and fixedly connected with stirring rods; the during operation, the pushing disk upwards slides the in-process along the inner wall of feed cylinder, the pushing disk can drive ring cover and stirring rod rebound, can receive the hindrance of pushing disk upper end raw materials in ring cover and the stirring rod motion process, make the ring cover extrude No. two springs, after the pushing disk stop motion, No. two springs can promote ring cover and stirring rod motion, thereby stir the raw materials of pushing disk upper end through the stirring rod, and then make the waste plastics that do not melt pushed away by the stirring rod, prevent not melt complete waste plastics and hinder the waste plastics after melting and flow, each particle of raw materials of pushing disk upper end distributes more evenly under stirring simultaneously, be favorable to improving the quality that the make-up machine made the product.
Preferably, the outer wall of the fixing piece is provided with threads, and the fixing piece is in threaded connection with the ring sleeve; during operation, because mounting and ring cover threaded connection, so ring cover and stirring rod can rotate round the mounting after receiving the raw materials hindrance to enlarged the stirring rod and stirred the scope of pushing away dish upper end raw materials, make the raw materials more even that distributes under stirring, and then be favorable to improving the degree of consistency that each waste plastics melted, still improved the efficiency that each waste plastics melted simultaneously, make feed cylinder raw materials supply efficiency obtain improving.
Preferably, a first magnet is embedded in one end face, far away from the push disc, of the ring sleeve; one end face of the rotary disc, which is close to the push disc, is embedded with a second magnet; the second magnet and the first magnet have the same magnetism; when the rotating disc type annular ring is in work, the annular ring is driven by the push disc to be close to the rotating disc to move, the first magnet on the annular ring and the second magnet on the rotating disc are mutually repelled, so that the annular ring overcomes the elasticity of the second spring and rotates around the fixing piece under the action of magnetic force, after the push disc drives the annular ring to be far away from the second magnet, the annular ring restores to the original position relative to the push disc under the action of the second spring, the condition that the force generated by the obstruction of raw materials to the annular ring is smaller than the elasticity of the second spring is further prevented, and the implementation of the rotating disc type annular ring is guaranteed.
Preferably, one end of the fixing piece, which is far away from the push disc, is fixedly connected with a knocking block; when the device works, the pushing disc drives the ring sleeve to be far away from the second magnet, the second spring drives the ring sleeve to move close to the knocking block, so that the knocking block collides with the ring sleeve, the ring sleeve and the knocking block vibrate after being impacted, the knocking block transmits vibration force to the pushing disc, the pushing disc drives the material barrel to vibrate, the material barrel can drive the internal raw materials to vibrate in the vibrating process, bubbles in the raw materials float upwards under the vibrating action, the bubbles in the raw materials are far away from the through hole and are matched with the pushing disc to move upwards to extract gas below the pushing disc, and the risk that the gas enters the extruding barrel along the through hole is further avoided, so that the quality of a product manufactured by the device is further improved.
The invention has the following beneficial effects:
1. the invention heats the waste plastics through the resistance wire, and then the resistance wire and the hydraulic cylinder drive the push disc to extrude and match the melted waste plastics, thereby accelerating the efficiency of the raw materials entering the charging barrel, and then the melted raw materials are pushed into the extrusion barrel through the push disc, so that the supply efficiency of the raw materials is further improved, and the productivity of the building garbage recycling forming machine is improved.
2. The melted waste plastics are positioned at the upper end of the push disc, so that the raw materials at the upper end of the push disc can be extruded below the push disc by the push disc, and meanwhile, in the process that the push disc moves downwards along the inner wall of the charging barrel, because the raw materials below the push disc sink in the charging barrel, the gas below the push disc can be discharged along the second step hole by the push disc, and then the blocking disc is opened, so that the gas is prevented from entering the extrusion barrel, the phenomenon of gas holes of the formed product is avoided, and the quality of the product manufactured by the forming machine is improved; the gas above the push plate flows away after the cartridge is opened.
3. When the push disc slides upwards along the inner wall of the charging barrel, the push disc can drive the ring sleeve and the stirring rod to move upwards, the ring sleeve and the stirring rod are hindered by raw materials at the upper end of the push disc in the moving process, so that the ring sleeve extrudes the second spring, after the push disc stops moving, the second spring can push the ring sleeve and the stirring rod to move, so that the raw materials at the upper end of the push disc are stirred by the stirring rod, further, waste plastics which are not melted are pushed away by the stirring rod, the situation that the melted waste plastics are hindered from flowing by the waste plastics which are not melted completely is avoided, meanwhile, all particles of the raw materials at the upper end of the push disc are distributed more uniformly under stirring, and the quality of products manufactured by a forming machine is improved.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is an enlarged view at A in FIG. 2;
FIG. 4 is a view showing the construction of a paddle and a cutter blade according to the present invention;
in the figure: 1. a base; 2. a charging barrel; 21. a through hole; 22. a hydraulic cylinder; 23. a second motor; 24. a turntable; 25. an annular groove; 26. a resistance wire; 3. a first motor; 4. an extrusion cylinder; 41. a stud; 42. a first mold; 43. a through hole; 44. a guide bar; 5. an electric push rod; 51. a second mold; 6. pushing the disc; 61. a first step hole; 62. a first check valve; 63. a second stepped hole; 64. a second one-way valve; 65. a first spring; 66. a ball; 7. a fixing member; 71. sleeving a ring; 72. a second spring; 73. a stirring rod; 74. a first magnet; 75. a magnet II; 76. knocking blocks; 8. a baffle disc.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 4, the construction waste recycling molding machine according to the present invention includes a base 1, a charging barrel 2 and a controller; the upper end of the base 1 is fixedly connected with a first motor 3, an extrusion cylinder 4 and an electric push rod 5; the inside of the extruding cylinder 4 is rotatably connected with a stud 41; the output shaft of the first motor 3 is fixedly connected with one end of a stud 41; the other end of the extrusion cylinder 4 is fixedly connected with a first die 42; the inner space of the first die 42 is communicated with the interior of the extrusion cylinder 4 through a through hole 43; the end part of the electric push rod 5 is fixedly connected with a second die 51; the second die 51 can be close to the first die 42 under the action of the electric push rod 5; the end surface of the first die 42 close to the second die 51 is fixedly connected with a guide rod 44; the guide rod 44 is connected with the second die 51 in a sliding manner; the charging barrel 2 is positioned above the extrusion barrel 4, the charging barrel 2 is fixedly connected with the extrusion barrel 4, the interior of the charging barrel 2 is communicated with the interior of the extrusion barrel 4 through a through hole 21, and the interior of the charging barrel 2 is connected with the push disc 6 in a sliding manner; the end face of the push disc 6 is provided with a first step hole 61; a first check valve 62 is arranged in the first step hole 61; the inner wall of the charging barrel 2 is fixedly connected with a hydraulic cylinder 22; the hydraulic cylinder 22 can drive the push disc 6 to slide along the inner wall of the charging barrel 2; an opening is formed in one end, away from the extrusion cylinder 4, of the charging cylinder 2, and a second motor 23 is fixedly connected to the outer wall of the charging cylinder 2; the output shaft of the second motor 23 is fixedly connected with the rotary table 24; the opening of the charging barrel 2 can be blocked by the rotary disc 24 under the action of the second motor 23, and the raw material between the rotary disc 24 and the push disc 6 can enter the first stepped hole 61 by overcoming the first check valve 62 after being extruded; an annular groove 25 is formed in the inner wall of the charging barrel 2; a resistance wire 26 is fixedly connected in the annular groove 25; the controller is used for controlling the forming machine to automatically operate; resistance wires 26 are arranged around the extrusion cylinder 4 and the first die 42; cooling holes are formed in the second die 51 and the first die 42; both ends of the cooling hole are fixedly connected with hydraulic pumps;
during operation, in the existing waste plastic recycling and forming process, waste plastics can be recycled into the charging barrel 2 to be secondarily melted to form raw materials, but the sinking speed of the waste plastics is slow in the melting process, so that the raw material supply efficiency of a forming machine is influenced, and the productivity of the forming machine is influenced;
therefore, in the invention, the waste plastics are cleaned and dried by workers, then the waste plastics are poured into the charging barrel 2, so that the waste plastics can fall on the upper end of the push disc 6, the second motor 23 drives the rotating disc 24 to plug the opening of the charging barrel 2, meanwhile, the controller can control the resistance wire 26 to heat, the resistance wire 26 generates heat after being heated, so that the waste plastics on the upper end of the push disc 6 are heated and melted, then the controller can control the hydraulic cylinder 22 to drive the push disc 6 to slide upwards along the inner wall of the charging barrel 2, the waste plastics are melted to form raw materials, the raw materials are extruded by the push disc 6 to open the first check valve 62, so that the raw materials enter the first step hole 61, the raw materials in the first step hole 61 can fall under the push disc 6 under the action of gravity, the push disc 6 is driven by the hydraulic cylinder 22 to slide downwards along the inner wall of the charging barrel 2, so that the raw materials below the push disc 6 are extruded by the push disc 6, the raw materials below the push disc 6 enter the extrusion cylinder 4 through the cooperation of the raw materials with the self gravity of the raw materials, the first motor 3 drives the stud 41 to rotate, so that the raw materials in the extrusion cylinder 4 enter the first die 42 along the through hole 43 under the action of the stud 41, the raw materials are filled between the first die 42 and the second die 51, then the raw materials between the first die 42 and the second die 51 are cooled by workers, the second die 51 is driven to be far away from the first die 42 through the controller controlled electric push rod 5, the purpose of demolding is achieved, the workers take out the molded product from the space between the first die 42 and the second die 51, and the purposes of energy conservation and environmental protection are achieved through the manufactured product; the resistance wires 26 around the extrusion cylinder 4 and the first die 42 are electrified, so that the raw materials are prevented from being solidified due to too low temperature in the forming process, cooling holes are formed in the second die 51 and the first die 42, so that a hydraulic pump injects cooling liquid into the cooling holes, the water cooling purpose is realized, and the formed product can be cooled; the feeding mode of the workers is quantitative feeding; after the product is injected, pressure maintaining treatment needs to be carried out on the production in the first die 42 and the second die 51 after 1-2 seconds, and the pressure maintaining mode is that the stud 41 extrudes raw materials to a position between the first die 42 and the second die 51, so that the fused raw materials fill and contract gaps in the first die 42 and the second die 51, the internal raw material pressure of the first die 42 and the second die 51 is ensured to be 70-80MPa, and the pressure maintaining time is consistent with the cooling forming time;
according to the invention, the resistance wire 26 is used for heating the waste plastics, and the resistance wire and the hydraulic cylinder 22 drive the push disc 6 to extrude and match the melted waste plastics, so that the efficiency of raw materials entering the charging barrel 2 is accelerated, and the melted raw materials are pushed into the extrusion barrel 4 through the push disc 6, so that the supply efficiency of the raw materials is further improved, and the productivity of the building garbage recycling forming machine is improved.
As an embodiment of the present invention, the end surface of the push disk 6 is provided with a second stepped hole 63; a second check valve 64 is arranged in the second stepped hole 63; the second check valve 64 comprises a first spring 65 and a round ball 66, and the structure of the second stepped hole 63 is consistent with that of the first stepped hole 61; the gas below the pushing disc 6 can open the second check valve 64 under the extrusion of the pushing disc 6; one end of the second stepped hole 63 close to the rotary disc 24 is hinged with the baffle disc 8; when the device works, the melted waste plastics are positioned at the upper end of the push disc 6, the push disc 6 moves upwards under the driving of the hydraulic cylinder 22, the spring 65 in the check valve 62 has certain elasticity, so that certain negative pressure can be formed after the push disc 6 moves downwards, gas in raw materials below the push disc 6 can be pumped out, the gas below the push disc 6 is ensured to be positioned above the raw materials, the gas cannot enter the extrusion cylinder 4 along the through hole 21, the raw materials at the upper end of the push disc 6 can be extruded below the push disc 6 after the push disc 6 moves upwards, the raw materials cannot block the step hole II 63 due to the action of the blocking disc 8, meanwhile, in the process that the push disc 6 moves downwards along the inner wall of the charging cylinder 2, the raw materials below the push disc 6 sink in the charging cylinder 2, the push disc 6 can discharge the gas below the push disc 6 along the step hole II 63 and then the blocking disc 8 is opened, thereby preventing the gas from entering the extrusion cylinder 4 to cause the phenomenon of air holes on the formed product, and improving the quality of the product made by the forming machine; the gas above the push disk 6 flows away after the charging barrel 2 is opened; because the first spring 65 in the second check valve 64 has a certain pressure, the pushing disc 6 has a certain pressure when pushing the raw material below the pushing disc 6, and then the certain pressure is matched with the pressure generated by the self weight of the raw material and the rotation of the stud 41, so that the raw material in the charging barrel 2 is ensured to enter the extruding barrel 4.
As an embodiment of the present invention, the upper end of the push tray 6 is fixedly connected with a fixing member 7; the fixing piece 7 is arranged in a round bar shape, the central shaft of the fixing piece 7 is vertical to the upper end of the push disc 6, and a ring sleeve 71 and a second spring 72 are sleeved on the fixing piece 7; the second spring 72 is positioned between the ring sleeve 71 and the push disc 6, one end of the second spring 72 is fixedly connected with the upper end of the push disc 6, and the other end of the second spring is contacted with the ring sleeve 71; the outer wall of the ring sleeve 71 is uniformly and fixedly connected with stirring rods 73; during operation, in the process that the push disc 6 slides upwards along the inner wall of the charging barrel 2, the push disc 6 can drive the ring sleeve 71 and the stirring rod 73 to move upwards, the ring sleeve 71 and the stirring rod 73 are hindered by raw materials at the upper end of the push disc 6 in the moving process, so that the ring sleeve 71 extrudes the second spring 72, after the push disc 6 stops moving, the second spring 72 can push the ring sleeve 71 and the stirring rod 73 to move, the raw materials at the upper end of the push disc 6 are stirred by the stirring rod 73, further, waste plastics which are not melted are pushed away by the stirring rod 73, the situation that waste plastics which are not melted completely are hindered by the waste plastics which are melted are prevented from flowing is avoided, meanwhile, all particles of the raw materials at the upper end of the push disc 6 are distributed more uniformly under stirring, and the quality of products manufactured by a forming machine is improved.
As an embodiment of the present invention, the outer wall of the fixing member 7 is provided with a thread, and the fixing member 7 is in threaded connection with the ring sleeve 71; during operation, because mounting 7 and ring cover 71 threaded connection, ring cover 71 and stirring rod 73 can rotate round mounting 7 after receiving the raw materials hindrance to enlarged stirring rod 73 and stirred the scope of pushing away the upper end raw materials of dish 6, made the raw materials distribute more evenly under stirring, and then be favorable to improving the degree of consistency that each waste plastics melts, still improved the efficiency that each waste plastics melted simultaneously, made feed cylinder 2 raw materials supply efficiency obtain improving.
As an embodiment of the invention, a first magnet 74 is embedded on one end face of the ring sleeve 71 away from the push disc 6; a second magnet 75 is embedded on one end face of the rotary disc 24 close to the push disc 6; the second magnet 75 and the first magnet 74 are the same in magnetism; when the push disc 6 is driven by the push disc 71 to move close to the rotary disc 24, the first magnet 74 on the ring sleeve 71 and the second magnet 75 on the rotary disc 24 repel each other, so that the ring sleeve 71 overcomes the elastic force of the second spring 72 and rotates around the fixing piece 7 under the action of the magnetic force, and after the push disc 6 drives the ring sleeve 71 to move away from the second magnet 75, the ring sleeve 71 restores to the original position relative to the push disc 6 under the action of the second spring 72, thereby preventing the situation that the force generated by the raw materials blocking the ring sleeve 71 is smaller than the elastic force of the second spring 72, and further ensuring that the invention can be implemented.
As an embodiment of the invention, one end of the fixing element 7, which is far away from the push plate 6, is fixedly connected with a knocking block 76; when the extrusion device works, after the pushing disc 6 drives the ring sleeve 71 to be far away from the second magnet 75, the second spring 72 drives the ring sleeve 71 to move close to the knocking block 76, so that the knocking block 76 collides with the ring sleeve 71, the ring sleeve 71 and the knocking block 76 vibrate after being impacted, the knocking block 76 transmits the vibration force to the pushing disc 6, the pushing disc 6 drives the material cylinder 2 to vibrate, the material cylinder 2 can drive the inner raw material to vibrate in the vibrating process, bubbles in the raw material float upwards under the vibrating action, so that the bubbles in the raw material are far away from the through hole 21 and are matched with the pushing disc 6 to extract gas below the pushing disc 6, the risk that the gas enters the extrusion cylinder 4 along the through hole 21 is further avoided, and the quality of the product manufactured by the extrusion device is further improved.
The specific working process is as follows:
the staff firstly cleans and dries the waste plastics, and then pours the waste plastics into the interior of the material cylinder 2, so that the waste plastics can fall on the upper end of the push disc 6, the second motor 23 drives the turntable 24 to plug the opening of the material cylinder 2, and the controller can control the resistance wire 26 to heat, and the resistance wire 26 can generate heat after being heated, so that the waste plastics on the upper end of the push disc 6 can be heated and melted, and then the controller can control the hydraulic cylinder 22 to drive the push disc 6 to slide upwards along the inner wall of the material cylinder 2, and the waste plastics can be melted to form the raw material, and the raw material can be extruded by the push disc 6 to open the first check valve 62, so that the raw material enters the first step hole 61, the raw material in the first step hole 61 can fall under the action of gravity to the lower part of the push disc 6, and can slide downwards along with the hydraulic cylinder 22 driving the push disc 6 along the inner wall of the material cylinder 2, so that the raw material below the push disc 6 is extruded by the push disc 6, the raw materials below the push disc 6 enter the extrusion cylinder 4 through the cooperation of the raw materials with the self gravity of the raw materials, the first motor 3 drives the stud 41 to rotate, so that the raw materials in the extrusion cylinder 4 enter the first die 42 along the through hole 43 under the action of the stud 41, the raw materials are filled between the first die 42 and the second die 51, then the raw materials between the first die 42 and the second die 51 are cooled by workers, the second die 51 is driven to be far away from the first die 42 through the controller controlled electric push rod 5, the purpose of demolding is achieved, the workers take out the molded product from the space between the first die 42 and the second die 51, and the purposes of energy conservation and environmental protection are achieved through the manufactured product; the resistance wires 26 around the extrusion cylinder 4 and the first die 42 are electrified, so that the raw materials are prevented from being solidified due to too low temperature in the forming process, cooling holes are formed in the second die 51 and the first die 42, so that a hydraulic pump injects cooling liquid into the cooling holes, the water cooling purpose is realized, and the formed product can be cooled; the feeding mode of the workers is quantitative feeding; after the product is injected, pressure maintaining treatment needs to be carried out on the production in the first die 42 and the second die 51 after 1-2 seconds, and the pressure maintaining mode is that the stud 41 extrudes raw materials to a position between the first die 42 and the second die 51, so that the fused raw materials fill and contract gaps in the first die 42 and the second die 51, the internal raw material pressure of the first die 42 and the second die 51 is ensured to be 70-80MPa, and the pressure maintaining time is consistent with the cooling forming time; because the melted waste plastics are positioned at the upper end of the push disc 6, the push disc 6 moves upwards under the drive of the hydraulic cylinder 22, because the first spring 65 in the first check valve 62 has certain elasticity, certain negative pressure can be formed after the lower part of the push disc 6 moves, gas in the raw material below the push disc 6 can be pumped out, the gas below the push disc 6 is ensured to be positioned above the raw material, the gas cannot enter the extrusion cylinder 4 along the through hole 21, the raw material at the upper end of the push disc 6 can be extruded below the push disc 6 after the push disc 6 moves upwards, the raw material cannot block the second stepped hole 63 due to the action of the blocking disc 8, and meanwhile, in the process that the raw material below the push disc 6 moves downwards along the inner wall of the charging cylinder 2, the push disc 6 can open the blocking disc 8 to discharge the gas below the second stepped hole 63, thereby preventing the gas from entering the extrusion cylinder 4 to cause the phenomenon of air holes on the formed product, and improving the quality of the product made by the forming machine; the gas above the push disk 6 flows away after the charging barrel 2 is opened; because the first spring 65 in the second check valve 64 has certain pressure, the pushing disc 6 has certain pressure when pushing the raw material below the pushing disc 6, and then the certain pressure is matched with the pressure generated by the self weight of the raw material and the rotation of the stud 41, so that the raw material in the charging barrel 2 is ensured to enter the extruding barrel 4; when the push disc 6 slides upwards along the inner wall of the charging barrel 2, the push disc 6 drives the ring sleeve 71 and the stirring rod 73 to move upwards, the ring sleeve 71 and the stirring rod 73 are hindered by raw materials at the upper end of the push disc 6 in the movement process, so that the ring sleeve 71 extrudes the second spring 72, after the push disc 6 stops moving, the second spring 72 pushes the ring sleeve 71 and the stirring rod 73 to move, the raw materials at the upper end of the push disc 6 are stirred by the stirring rod 73, further, waste plastics which are not melted are pushed away by the stirring rod 73, the situation that the waste plastics which are not melted are completely hindered by the melted waste plastics from flowing is prevented, meanwhile, all particles of the raw materials at the upper end of the push disc 6 are distributed more uniformly under stirring, and the quality of products manufactured by a forming machine is improved; because the fixing piece 7 is in threaded connection with the ring sleeve 71, the ring sleeve 71 and the stirring rod 73 can rotate around the fixing piece 7 after being blocked by raw materials, so that the range of stirring the raw materials at the upper end of the push disc 6 by the stirring rod 73 is enlarged, the raw materials are distributed more uniformly under stirring, the improvement of the melting uniformity of the waste plastics is facilitated, the melting efficiency of the waste plastics is improved, and the raw material supply efficiency of the charging barrel 2 is improved; in the process that the ring sleeve 71 is driven by the push disc 6 to move close to the rotary disc 24, the first magnet 74 on the ring sleeve 71 and the second magnet 75 on the rotary disc 24 repel each other, so that the ring sleeve 71 overcomes the elastic force of the second spring 72 and rotates around the fixing piece 7 under the action of the magnetic force, after the ring sleeve 71 is driven by the push disc 6 to be far away from the second magnet 75, the ring sleeve 71 restores to the original position relative to the push disc 6 under the action of the second spring 72, and the condition that the force generated by the blocking of raw materials on the ring sleeve 71 is smaller than the elastic force of the second spring 72 is prevented, and the implementation of the invention is further ensured; after the pushing disc 6 drives the ring sleeve 71 to be far away from the second magnet 75, the second spring 72 drives the ring sleeve 71 to move close to the knocking block 76, so that the knocking block 76 collides with the ring sleeve 71, the ring sleeve 71 and the knocking block 76 vibrate after being impacted, the knocking block 76 transmits the vibration force to the pushing disc 6, the pushing disc 6 drives the material barrel 2 to vibrate, the material barrel 2 can drive the inner raw material to vibrate in the vibrating process, bubbles in the raw material float upwards under the vibrating action, so that the bubbles in the raw material are far away from the through hole 21 and are matched with the pushing disc 6 to extract gas below the pushing disc 6 after moving upwards, the risk that the gas enters the extruding barrel 4 along the through hole 21 is further avoided, and the quality of the product manufactured by the invention is further improved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
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