1. An iron wire galvanized film monitoring system is characterized by comprising an iron wire acquisition module, a galvanized acquisition module, a cloud platform, an iron wire statistical module, a galvanized processing module, an analysis statistical module and an early warning regulation and control module, wherein the iron wire acquisition module is used for acquiring data of an iron wire to be galvanized to obtain an iron wire data set; the galvanizing acquisition module is used for acquiring galvanizing working data;

the iron wire statistical module is used for processing and counting an iron wire data set to obtain an iron wire processing set, and the iron wire processing set comprises the stability and the smoothness of iron wires; the galvanizing processing module is used for calculating and analyzing the working data to obtain galvanizing working analysis data;

the analysis and statistics module is used for analyzing the galvanization of the iron wire according to the iron wire processing set and the work analysis data to obtain an analysis set; the early warning regulation and control module is used for early warning and regulation and control of the galvanization of the iron wire according to the analysis set.

2. The iron wire galvanizing film monitoring system of claim 1, wherein the iron wire statistics module is used for processing and counting iron wire data sets and comprises the following specific steps: carrying out value marking on material data, size data and surface data of the iron wires in the iron wire data set; using formulasCalculating to obtain the stability of the iron wire; wherein a1 and a2 are expressed as different proportionality coefficients, CY is expressed as a material preset value corresponding to the iron wire material, TB is expressed as the radius of the iron wire, and TS is expressed as the surface area of the iron wire; using formulasCalculating the smoothness of the iron wire; wherein b1 and b2 are expressed as different proportionality coefficients, YS is expressed as the number of different colors on the outer surface of the iron wire, and YM is expressed as the distribution area of the different colors on the outer surface of the iron wire.

3. The iron wire galvanizing film monitoring system of claim 2, wherein the galvanizing processing module is used for performing calculation and analysis on working data and comprises the following specific steps: marking the values of the galvanizing duration data, the galvanizing temperature data and the galvanizing coat data in the working data; using formulasCalculating to obtain the environment degree of galvanizing; wherein c1, c2 and c3 are expressed as different proportionality coefficients, DS is expressed as the duration of galvanizing, DW is expressed as the galvanizing temperature, and CG is expressed as a purity related value corresponding to the plating purity.

4. The iron wire galvanizing film monitoring system of claim 3, wherein the analysis and statistics module is used for analyzing galvanization of iron wires according to the iron wire processing set and the work analysis data and comprises the specific steps of:

extracting stability WD and smoothness GH concentrated in iron wire treatment and environment HJ in work analysis data; using formulasCalculating to obtain the operation coefficient of iron wire galvanization; calculating the ratio of the operation coefficient to a preset operation threshold, and setting the galvanizing grade of the iron wire according to the ratio to generate different analysis signals, wherein the set galvanizing grade comprises an unqualified grade, a qualified grade and an over-standard grade; the running coefficients are combined with different analysis signals to obtain an analysis set.

5. The iron wire galvanizing film monitoring system of claim 4, wherein the early warning regulation and control module is used for early warning and regulating and controlling the galvanizing of the iron wire according to the analysis set, and comprises the following specific steps: and receiving the analysis set, and marking and prompting the corresponding galvanized iron wire according to different analysis signals.

6. A working method based on an iron wire galvanizing film monitoring system is characterized by comprising the following specific steps:

the method comprises the following steps: carrying out data acquisition on an iron wire to be galvanized by using an iron wire acquisition module to obtain an iron wire data set; acquiring galvanizing working data by using a galvanizing acquisition module;

step two: processing and counting the iron wire data set by using an iron wire counting module to obtain an iron wire processing set, wherein the iron wire processing set comprises the stability and the smoothness of the iron wire; calculating by using a galvanizing processing module to obtain the galvanizing environment degree and analyzing to obtain galvanizing work analysis data;

step three: calculating by using an analysis and statistics module to obtain an operation coefficient of iron wire galvanization and analyzing the galvanization of the iron wire to obtain an analysis set; and the early warning regulation and control module performs early warning and regulation and control on the galvanization of the iron wire according to the analysis set.

Background

The galvanized iron wire is divided into hot galvanized wire and cold galvanized wire (galvanized wire) which are processed by adopting high-quality low-carbon steel through the process flows of drawing forming, acid pickling for rust removal, high-temperature annealing, hot galvanizing, cooling and the like; the galvanized iron wire has good toughness and elasticity, and the maximum zinc adding amount can reach 300 g/square meter; has the characteristics of thick galvanized layer, strong corrosion resistance and the like.

The existing iron wire galvanized film monitoring system has the following defects in use: data collection and comprehensive analysis are not carried out on different iron wires and galvanizing conditions, so that the accuracy of monitoring the iron wire galvanization is poor, and the quality of finished iron wire galvanized products is influenced.

Disclosure of Invention

The invention aims to provide an iron wire galvanized film monitoring system and a working method thereof, and solves the following technical problems: in the existing scheme, data acquisition and comprehensive analysis are not carried out on different iron wires and galvanizing conditions, so that the accuracy of monitoring the iron wire galvanizing is poor.

The purpose of the invention can be realized by the following technical scheme:

an iron wire galvanizing film monitoring system comprises an iron wire acquisition module, a galvanizing acquisition module, a cloud platform, an iron wire statistical module, a galvanizing processing module, an analysis statistical module and an early warning regulation module, wherein the iron wire acquisition module is used for acquiring data of an iron wire to be galvanized to obtain an iron wire data set; the galvanizing acquisition module is used for acquiring galvanizing working data;

the iron wire statistical module is used for processing and counting an iron wire data set to obtain an iron wire processing set, and the iron wire processing set comprises the stability and the smoothness of iron wires; the galvanizing processing module is used for calculating and analyzing the working data to obtain galvanizing working analysis data;

the analysis and statistics module is used for analyzing the galvanization of the iron wire according to the iron wire processing set and the work analysis data to obtain an analysis set; the early warning regulation and control module is used for early warning and regulation and control of the galvanization of the iron wire according to the analysis set.

Further, the iron wire statistics module is used for carrying out processing statistics on the iron wire data set, and the specific steps comprise:

acquiring material data, size data and surface data of iron wires in the iron wire data set; marking iron wire materials in the material data and acquiring corresponding preset material values; the radius and the surface area of the iron wire in the size data are counted and marked; taking values of the quantity YS and the distribution area YM of different colors of the outer surface of the iron wire in the surface data and marking;

using formulasCalculating to obtain the stability of the iron wire; wherein a1 and a2 are expressed as different proportionality coefficients, CY is expressed as a material preset value corresponding to the iron wire material, TB is expressed as the radius of the iron wire, and TS is expressed as the surface area of the iron wire;

using formulasCalculating the smoothness of the iron wire; wherein b1 and b2 are expressed as different proportionality coefficients, YS is expressed as the number of different colors on the outer surface of the iron wire, and YM is expressed as the distribution area of the different colors on the outer surface of the iron wire.

Further, the specific steps of the galvanizing processing module for performing calculation analysis on the working data include:

acquiring galvanizing time length data, temperature data and plating layer data in the working data, and respectively taking values and marking the galvanizing time length in the time length data and the galvanizing temperature in the temperature data; marking the plating layer purity DC in the plating layer data and acquiring a corresponding purity correlation value;

using formulasCalculating to obtain the environment degree of galvanizing; wherein c1, c2 and c3 are expressed as different proportionality coefficients, DS is expressed as the duration of galvanizing, DW is expressed as the galvanizing temperature, and CG is expressed as a purity related value corresponding to the plating purity.

Further, the analysis and statistics module is used for analyzing the galvanization of the iron wire according to the iron wire processing set and the work analysis data, and comprises the following specific steps:

extracting stability WD and smoothness GH concentrated in iron wire treatment and environment HJ in work analysis data; using formulasCalculating to obtain the operation coefficient of iron wire galvanization;calculating the ratio of the operation coefficient to a preset operation threshold, and setting the galvanizing grade of the iron wire according to the ratio to generate different analysis signals, wherein the set galvanizing grade comprises an unqualified grade, a qualified grade and an over-standard grade; wherein the unqualified grade has a value range of (— infinity, m); the value range of the qualified grade is [ m, m + n ]; the value range of the super-standard grade is [ m + n, + ∞), and m and n are preset constants;

if the ratio belongs to the value range of the unqualified grade, generating a first analysis signal; if the ratio belongs to the value range of the qualified grade, generating a second analysis signal; if the ratio belongs to the value range of the super-standard grade, generating a third analysis signal; and combining the operation coefficient with the first analysis signal, the second analysis signal and the third analysis signal to obtain an analysis set.

Further, the early warning regulation and control module is used for early warning and regulating and controlling the galvanization of the iron wire according to the analysis set, and comprises the following specific steps: receiving and analyzing the analysis set, and if the analysis set contains a first analysis signal, judging that the galvanized iron wire corresponding to the first analysis signal is unqualified, and marking and prompting the galvanized iron wire; if the analysis set contains a second analysis signal, judging that the galvanized iron wire corresponding to the second analysis signal is qualified, and marking and prompting the galvanized iron wire; and if the analysis set contains the third analysis signal, judging that the galvanized iron wire corresponding to the third analysis signal is out of standard, and marking and prompting the galvanized iron wire.

A working method based on an iron wire galvanizing film monitoring system comprises the following specific steps:

the method comprises the following steps: carrying out data acquisition on an iron wire to be galvanized by using an iron wire acquisition module to obtain an iron wire data set; acquiring galvanizing working data by using a galvanizing acquisition module;

step two: processing and counting the iron wire data set by using an iron wire counting module to obtain an iron wire processing set, wherein the iron wire processing set comprises the stability and the smoothness of the iron wire; calculating by using a galvanizing processing module to obtain the galvanizing environment degree and analyzing to obtain galvanizing work analysis data;

step three: calculating by using an analysis and statistics module to obtain an operation coefficient of iron wire galvanization and analyzing the galvanization of the iron wire to obtain an analysis set; and the early warning regulation and control module performs early warning and regulation and control on the galvanization of the iron wire according to the analysis set.

The invention has the beneficial effects that:

according to the invention, through the matched use of the iron wire acquisition module, the galvanizing acquisition module, the cloud platform, the iron wire statistics module, the galvanizing processing module, the analysis statistics module and the early warning regulation and control module, the technical problem that the accuracy of iron wire galvanizing monitoring is poor because data acquisition and comprehensive analysis are not carried out on different iron wires and galvanizing conditions in the existing scheme can be solved; carrying out data acquisition on an iron wire to be galvanized through an iron wire acquisition module to obtain an iron wire data set; acquiring galvanizing working data through a galvanizing acquisition module; by carrying out data acquisition on the iron wire and the galvanization, effective data support is provided for subsequent data processing and calculation;

processing and counting the iron wire data set through an iron wire counting module to obtain an iron wire processing set, wherein the iron wire processing set comprises the stability and the smoothness of the iron wire; the galvanizing processing module is used for calculating and analyzing the working data to obtain galvanizing working analysis data; the collected data are processed and calculated, so that the data are linked, and the data collection and the comprehensive analysis of different iron wires and galvanizing conditions are facilitated to improve the monitoring accuracy;

analyzing the galvanization of the iron wire according to the iron wire processing set and the work analysis data through an analysis and statistics module to obtain an analysis set; pre-warning and regulating the galvanization of the iron wire according to the analysis set through a pre-warning regulation and control module; and analyzing the quality of the finished product of the iron wire galvanized steel according to the calculated result, and carrying out different prompts and treatments, so that the finished product with unqualified quality can be treated in time, and the screening effect of the finished product of the iron wire galvanized steel is improved.

Drawings

The invention will be further described with reference to the accompanying drawings.

Fig. 1 is a schematic block diagram of an iron wire galvanized film monitoring system according to the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, the invention relates to an iron wire galvanized film monitoring system, which comprises an iron wire acquisition module, a galvanized acquisition module, a cloud platform, an iron wire statistical module, a galvanized processing module, an analysis statistical module and an early warning regulation module, wherein the iron wire acquisition module is used for acquiring data of an iron wire to be galvanized to obtain an iron wire data set; the galvanizing acquisition module is used for acquiring galvanizing working data; the cloud platform is used for processing data calculation of each module;

in the embodiment of the invention, the iron wire galvanizing quality is comprehensively analyzed from two aspects by collecting the iron wire data acquisition and the galvanizing working data, the iron wire galvanizing process is conveniently monitored and effective data support is provided, and the problems that the existing scheme does not carry out data acquisition and comprehensive analysis on different iron wires and galvanizing conditions and the accuracy of iron wire galvanizing monitoring is poor are solved. Hot galvanizing, also called hot dip galvanizing and hot dip galvanizing, is an effective metal corrosion prevention mode, is mainly used for metal structure facilities in various industries, and is used for immersing a steel member after rust removal into molten zinc at about 500 ℃ to attach a zinc layer on the surface of the steel member, thereby achieving the purpose of corrosion prevention.

The iron wire statistical module is used for processing and counting an iron wire data set to obtain an iron wire processing set, and the iron wire processing set comprises the stability and the smoothness of iron wires; the method comprises the following specific steps:

acquiring material data, size data and surface data of iron wires in the iron wire data set; marking iron wire materials in the material data, acquiring corresponding preset values of the materials, and marking the iron wire materials as TC; setting different iron wire materials to correspond to different material preset values, matching the iron wire materials in the material data with all the iron wire materials to obtain corresponding material preset values, and marking the corresponding material preset values as CY; the radius and the surface area of the iron wire in the size data are counted and marked, and the radius of the iron wire is marked as TB; marking the surface area of the iron wire as TS; taking values of the number and the distribution area of different colors of the outer surface of the iron wire in the surface data, marking the number of the colors as YS, and marking the distribution area of the colors as YM; the iron wire surface monitoring method comprises the following steps that different colors of the outer surface of an iron wire are used for obtaining smooth data of the surface of the iron wire, the iron wire surface is smooth and has only one color when no foreign matter exists, the iron wire surface is not smooth and has a groove pit or has more than one color when the foreign matter is attached, and the iron wire is monitored based on the number and the distribution area of color distribution of the iron wire surface;

using formulasCalculating to obtain the stability of the iron wire; wherein a1 and a2 are expressed as different proportionality coefficients, CY is expressed as a material preset value corresponding to the iron wire material, TB is expressed as the radius of the iron wire, and TS is expressed as the surface area of the iron wire;

using formulasCalculating the smoothness of the iron wire; wherein b1 and b2 are expressed as different proportionality coefficients, YS is expressed as the number of different colors on the outer surface of the iron wire, and YM is expressed as the distribution area of the different colors on the outer surface of the iron wire;

in the embodiment of the invention, each item of data is normalized and standardized to facilitate calculation by processing and marking each item of collected data, and each item of data is linked by calculation to facilitate subsequent overall analysis; the stability of the iron wire is used for establishing the attribute information of the iron wire, so that the iron wires of different types can be conveniently adapted to the corresponding galvanizing environment; the smoothness of the iron wire is used for monitoring the galvanizing condition from the aspect of the iron wire, and if the smoothness of the iron wire is high, the galvanizing effect of the galvanizing is slightly influenced; if the smoothness of the iron wire is low, the effect of galvanization is greatly affected.

The galvanizing processing module is used for calculating and analyzing the working data to obtain galvanizing working analysis data; the method comprises the following specific steps:

acquiring galvanizing time length data, temperature data and plating layer data in the working data, respectively taking values and marking the galvanizing time length in the time length data and the galvanizing temperature in the temperature data, and marking the galvanizing time length as DS; marking the galvanizing temperature as DW; marking the purity of the plating layer in the plating layer data, acquiring a corresponding purity correlation value, and marking the purity of the plating layer as DC; setting different plating layer purities corresponding to different purity correlation values, and matching the plating layer purities in the plating layer data with all the plating layer purities to obtain corresponding purity correlation values CG; wherein the purity of the plating layer in the plating layer data represents the purity of the zinc plating material, for example, 99.995% purity zinc is used for the plating layer;

using formulasCalculating to obtain the environment degree of galvanizing; wherein c1, c2 and c3 are expressed as different proportionality coefficients, DS is expressed as the duration of galvanizing, DW is expressed as the galvanizing temperature, and CG is expressed as a purity related value corresponding to the plating purity;

in the embodiment of the invention, the zinc plating environment degree is calculated to match and adjust the zinc plating of iron wires of different types, so that the monitoring accuracy is improved by adapting to the requirements of the iron wires of different types during zinc plating, and the defect that the monitoring result is influenced because the monitoring result cannot be adaptively adjusted due to the change of the zinc plating conditions during the zinc plating of the iron wires of different types in the existing scheme is solved; the galvanizing environment degree is correlated and counted based on the galvanizing duration, the galvanizing temperature and the purity correlation value corresponding to the plating purity, so that the galvanizing environment condition can be conveniently and integrally analyzed.

The analysis and statistics module is used for analyzing the galvanization of the iron wire according to the iron wire processing set and the work analysis data to obtain an analysis set; the method comprises the following specific steps:

extracting stability WD and smoothness GH concentrated in iron wire treatment and environment HJ in work analysis data; using formulasCalculating to obtain the operation coefficient of iron wire galvanization; calculating the ratio of the operation coefficient to a preset operation threshold, and setting the galvanizing grade of the iron wire according to the ratio to generate different analysis signals, wherein the set galvanizing grade comprises an unqualified grade, a qualified grade and an over-standard grade; wherein the unqualified grade has a value range of (— infinity, m); the value range of the qualified grade is [ m, m + n ]; the value range of the super-standard grade is [ m + n, + ∞), and m and n are preset constants;

if the ratio belongs to the value range of the unqualified grade, generating a first analysis signal; if the ratio belongs to the value range of the qualified grade, generating a second analysis signal; if the ratio belongs to the value range of the super-standard grade, generating a third analysis signal; combining the operation coefficient with the first analysis signal, the second analysis signal and the third analysis signal to obtain an analysis set;

in the embodiment of the invention, the running coefficient of iron wire galvanization is obtained by calculation, the running coefficient is analyzed and matched to obtain the corresponding galvanization grade, and different galvanization grades correspond to different galvanization qualities, so that different prompts are facilitated.

The early warning regulation and control module is used for early warning and regulation and control of galvanization of iron wire according to the analysis set, and the concrete steps include: receiving and analyzing the analysis set, and if the analysis set contains a first analysis signal, judging that the galvanized iron wire corresponding to the first analysis signal is unqualified, and marking and prompting the galvanized iron wire; if the analysis set contains a second analysis signal, judging that the galvanized iron wire corresponding to the second analysis signal is qualified, and marking and prompting the galvanized iron wire; and if the analysis set contains the third analysis signal, judging that the galvanized iron wire corresponding to the third analysis signal is out of standard, and marking and prompting the galvanized iron wire.

A working method based on an iron wire galvanizing film monitoring system comprises the following specific steps:

the method comprises the following steps: carrying out data acquisition on an iron wire to be galvanized by using an iron wire acquisition module to obtain an iron wire data set, wherein the iron wire data set comprises material data, size data and surface data of the iron wire; acquiring galvanizing working data by using a galvanizing acquisition module, wherein the working data comprises;

step two: processing and counting the iron wire data set by using an iron wire counting module to obtain an iron wire processing set, and processing the iron wire data set by using a formulaCalculating to obtain the stability of the iron wire by using a formulaCalculating the smoothness of the iron wire; using a galvanizing process module to pass a formulaCalculating to obtain the galvanizing environment degree and analyzing to obtain galvanizing work analysis data;

step three: using an analytical statistical module to pass a formulaCalculating to obtain the operation coefficient of iron wire galvanization and analyzing the galvanization of the iron wire to obtain an analysis set; and the early warning regulation and control module performs early warning and regulation and control on the galvanization of the iron wire according to the analysis set.

The formulas in the invention are all a formula which is obtained by removing dimensions and taking numerical value calculation, and software simulation is carried out by collecting a large amount of data to obtain the formula closest to the real condition, and the preset proportionality coefficient and the threshold value in the formula are set by the technical personnel in the field according to the actual condition or are obtained by simulating a large amount of data.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.