Novel spiral through-hole brake disc of FSC (formula free center) racing car

文档序号:4798 发布日期:2021-09-17 浏览:49次 中文

1. The utility model provides a novel spiral through-hole brake disc of FSC cycle racing, includes disk body (1), mounting groove (2) and through-hole (3), the inside in disk body (1) is seted up in mounting groove (2), the surface in disk body (1), its characterized in that are seted up in through-hole (3): the number of the through holes (3) is ninety six, every four through holes (3) are divided into one group, the total number of the through holes (3) is twenty-four groups, the interval angle between every two adjacent groups of the through holes (3) is 15 degrees, and the twenty-four groups of the through holes (3) are spirally distributed on the surface of the disc body (1).

2. The novel FSC racing spiral through-hole brake disc as claimed in claim 1, wherein: the outer diameter of the disc body (1) is 195 mm.

3. The novel FSC racing spiral through-hole brake disc as claimed in claim 1, wherein: the whole thickness of the tray body (1) is 4 mm.

4. The novel FSC racing spiral through-hole brake disc as claimed in claim 1, wherein: the plate body (1) is made of 2Cr13 martensitic stainless steel.

5. The novel FSC racing spiral through-hole brake disc as claimed in claim 1, wherein: the mounting groove (2) is integrally curved, the diameter of the widest part of the inner diameter formed on the disc body (1) of the mounting groove (2) and connected with the hub is 121mm, and the diameter of the narrowest part is 104.5 mm.

Background

On the field of FSC, there are many factors that affect the speed of a racing car, and the performance of the braking system is an important part of the safety of the racing car for delaying braking and driver. The brake disc is one of the most important parts of a braking system, and is also an important target for optimizing and upgrading each motorcade over the years, the radial size of the brake disc is mainly limited by the size of a rim, and the axial thickness of the brake disc is also limited by the size of a wheel edge, so that the main optimization direction in the field is an optimized punching mode, a better heat dissipation condition is obtained on the premise of ensuring the braking torque, and the purpose of reducing the unsprung mass is achieved.

The common axial punching brake disc of the FSC racing car, namely, the through holes are punched on the surface of the brake disc along the diameter direction, is the most common brake disc form on the FSC racing field, is similar to the design of ventilation discs of most passenger cars, although the design has good heat dissipation effect, the cost is extremely high, the requirements on the sizes of a rim and a wheel edge are very strict, the universality is not realized, and the brake disc of the conventional FSC racing car is widely used, but the following problems exist.

1. The existing FSC brake disc is large in size, thick in size and large in mass, so that the rotary inertia is larger, more heat energy is generated during braking, the unsprung mass of a vehicle is increased, the vehicle is not flexible to control, and meanwhile, the phenomenon of heat fading is easier to generate under the condition of intense driving such as competition.

2. The existing FSC brake disc punching mode is mostly common radial punching, the number of hole sites is small, the heat dissipation efficiency is low, heat is easily transferred to a tire while the braking effect is influenced, and the tire abrasion is accelerated. Meanwhile, when the automobile runs in rainy days, a water film is easily formed on the surface of the brake disc, and when the automobile runs in sunny days, an air film is easily generated, so that the braking effect is weakened.

There is therefore a need for improvements to existing FSC racing brake discs that improve the quality of the FSC racing brake discs.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides a novel spiral through hole brake disc of an FSC racing car, and solves the problem of poor overall effect of the brake disc of the FSC racing car.

In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a novel spiral through-hole brake disc of FSC cycle racing, includes disk body, mounting groove and through-hole, the inside at the disk body is seted up to the mounting groove, the surface at the disk body is seted up to the through-hole, the quantity of through-hole is ninety six, and every four through-holes divide into a set of, and total twenty four groups through-holes, and interval angle is 15 between adjacent two sets of through-holes, and twenty four groups of through-holes are spiral distribution on the surface of disk body.

Preferably, the outer diameter of the disc body is 195 mm.

Preferably, the overall thickness of the tray body is 4 mm.

Preferably, the disk body is made of 2Cr13 martensitic stainless steel.

Preferably, the mounting groove is integrally curved, the widest part of the mounting groove, which is formed on the disc body and has an inner diameter connected with the hub, has a diameter of 121mm, and the narrowest part has a diameter of 104.5 mm.

Advantageous effects

The invention provides a novel FSC racing car spiral type through hole brake disc. Compared with the prior art, the method has the following beneficial effects: this novel spiral through-hole brake disc of FSC cycle racing, because through-hole quantity is more under the same area, it is lighter than with current brake disc, reach the lightweight effect of disk body, and a large amount of through-holes and spiral relate to air flow speed and the radiating efficiency who improves the brake disc surface, avoid the heat to aggregate, influence braking effect, also make the heat be unlikely to too much transmit to the tire through the wheel rim simultaneously, can effectively avoid producing the lubricated effect of water film, prevent that braking effect weakens, go at fine day and just can alleviate the air film that the air produced, thereby improve braking effect, spiral through-hole rotation type accords with wheel direction of motion, be favorable to reducing the brake disc loss, compare radial punching formula brake disc, the processing cost of this kind of design can show the reduction.

Drawings

FIG. 1 is a prior art brake disc construction;

FIG. 2 is a perspective view of the structure of the present invention;

FIG. 3 is a front view of the structure of the present invention;

FIG. 4 is a side view of the structure of the present invention;

FIG. 5 is a rear view of the structure of the present invention;

FIG. 6 is a graph showing the results of the experiment according to the present invention.

In the figure: 1-tray body, 2-mounting groove and 3-through hole.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides a novel spiral through-hole brake disc of FSC cycle racing, which comprises a disc body 1, mounting groove 2 and through-hole 3, mounting groove 2 is seted up in the inside of disc body 1, through-hole 3 is seted up on the surface of disc body 1, the quantity of through-hole 3 is ninety six, every four through-holes 3 divide into a set ofly, total twenty four groups of through-holes 3, and interval angle is 15 between two sets of adjacent through-holes 3, twenty four groups of through-holes 3 are spiral distribution on the surface of disc body 1, the external diameter of disc body 1 is 195mm, the whole thickness of disc body 1 is 4mm, disc body 1 is made for 2Cr13 martensitic stainless steel through the blank, mounting groove 2 wholly is curved shape, the diameter of the widest department of the internal diameter that mounting groove 2 formed on disc body 1 and the part that wheel hub links to each other is 121mm, the diameter of narrowest department is 104.5mm, the content that does not make detailed description in this specification all belongs to the prior art that skilled person knows simultaneously.

Experimental conditions

Using a gp200 type caliper, the braking torque during braking is shown in table 1, which takes into account 30% heat decay.

TABLE 1

The main thermal stress and temperature which affect the heat dissipation of the brake disc are 2Cr13, the brake disc material is selected according to material parameters, the brake disc is subjected to finite element analysis by adopting a 3 mm-precision grid brake disc through a caliper to generate the brake disc according to precision requirements, and boundary conditions are set in a Workbench transducer Structural module as follows:

1. the friction coefficient between the brake disc and the friction plate is set to 0.3, and the equation is set to enhance Lagrange's equation

2. Applying a rotating pair to the brake disc at a rotating speed of 60rad/s, wherein the four sides xy of the friction plate are 0, and z can move

3. Applying 3000N force on the surface of the friction plate

Command solving for a reference temperature of 0 deg.C (so the resulting temperature is an incremental temperature)

5. Solving step size, setting the step size to be three steps, setting the step size to be 100,10 and 1000

6. The temperature is solved as a custom (user defined result) temp, and out unit is a temperature

The experiment is carried out under the conditions, the obtained experiment result analysis shows that the stress and the temperature of the brake disc are both in a safe and reasonable range, then the simulation of heat dissipation is carried out, the temperature in the boundary condition is set to be 120 ℃ in a steady-state thermal module (obtained by the transient structure analysis), the natural convection of air is 20W (m 2K), namely, the heat dissipation condition of the vehicle under the natural convection condition is simulated, and the experiment result is obtained.

The analysis and experiment result of the combined figure 6 shows that the dark part in the figure is a heat concentration area, the heat is conducted in the brake disc quickly, the temperature is dispersed, and the temperature requirement can be met completely through hole positions and natural fluid heat dissipation in the actual driving process, so that the set of brake disc model is reasonable.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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