1. An intelligent concrete prefabricated part self-vibration type steel platform die is characterized by comprising a cuboid-shaped platform part, a supporting part and an electric control device, wherein the supporting part is arranged below the platform part and used for supporting; the supporting part include supporter and spring, the supporter include that at least two set up in platform frame bottom and the rectangular steel body of parallel arrangement of each other, the length of the rectangular steel body and platform part's length phase-match and arrange along platform part's long limit direction, interconnect through a plurality of springs between every rectangular steel body and the platform frame, electrically controlled device communication connection to vibrating motor.

2. An intelligent concrete precast element self-oscillation type steel platform die according to claim 1, wherein the platform frame comprises a plurality of sets of two rectangular pipes arranged in parallel and at equal intervals, the length of each rectangular pipe is matched with the width of the platform part and is arranged along the short side direction of the platform part, and the long steel bodies are connected with each other through springs at the positions staggered with each set of rectangular pipes.

3. The self-vibrating steel platform die for the intelligent concrete prefabricated part according to claim 2, wherein the springs are rubber springs and support the platform frame through spring mounting steel plates fixed at the bottoms of each group of the rectangular tubes, the rubber springs comprise two different rigidities, the rubber springs with the relatively lower rigidity are placed at two ends of the steel platform die, and the rubber springs with the relatively higher rigidity are arranged in the middle of the steel platform die.

4. The intelligent concrete prefabricated part self-vibrating steel platform die of claim 1, wherein the platform frame is provided with edge sealing pipes for sealing edges at edge positions, the edge sealing pipes are arranged around the edge of the platform frame, and the upper ends of the edge sealing pipes are fixed to the bottom of a steel plate of the platform die; the platform frame is provided with hanging plates at four corners, the hanging plates are vertically fixed outside the edge sealing pipe and extend downwards to the outside of the platform part, and through holes are formed in the parts of the hanging plates extending to the outside of the platform part.

5. An intelligent concrete prefabricated part self-vibration steel platform die as claimed in claim 2, wherein the vibration motors are installed at the bottom of the platform frame through motor installation steel plates fixed at the bottom of each group of rectangular tubes, and the number and positions of the vibration motors fixed on two adjacent groups of rectangular tubes are different from each other.

6. The intelligent concrete prefabricated part self-vibration steel platform die as claimed in claim 1, wherein the electric control device comprises a hollow main control cabinet body, a main direct-current power supply, a bus contactor, an intermediate relay, a man-machine interaction device, a programmable controller, frequency converters, circuit breakers and digital quantity input modules, wherein the main direct-current power supply, the bus contactor, the intermediate relay, the man-machine interaction device and the programmable controller are arranged in the main control cabinet body;

the main direct-current power supply is connected with external alternating-current power supply and converts the external alternating-current power supply into direct current to provide power for other devices in the main control cabinet body;

the bus line contactor is arranged on the main power supply line and is controlled to be switched on and off by a coil of the bus line intermediate relay;

the human-computer interaction device is in communication connection with each frequency converter through a programmable controller, and each frequency converter is connected to the control end of the corresponding vibration motor to control the vibration motor to vibrate in a frequency conversion manner;

the circuit breaker connect between converter and vibrating motor, the input of digital quantity input module connect the auxiliary contact of circuit breaker, the output is connected to programmable controller to send the circuit breaker state to man-machine interaction device through programmable controller.

7. The intelligent concrete prefabricated part self-vibration type steel platform die as claimed in claim 1, wherein the electric control device further comprises a sub-control cabinet body, a sub-direct-current power supply, a distributed input and output module, a digital input and output module, a vibration motor intermediate relay and vibration motor contactors, the number of which is matched with that of the vibration motors, which are arranged in the sub-control cabinet body;

the sub-direct-current power supply is connected with external alternating-current power supply and converts the external alternating-current power supply into direct current to provide power for other devices in the sub-control cabinet body;

the distributed input and output module is respectively connected to a programmable controller and a vibration motor intermediate relay of the main control cabinet body in a communication mode, and controls a vibration motor contactor to switch on or switch off the power supply of the vibration motor through the vibration motor intermediate relay.

8. The intelligent concrete prefabricated part self-vibration steel platform die as claimed in claim 7, further comprising a main control cabinet emergency stop button and a sub-control cabinet emergency stop button, wherein the main control cabinet emergency stop button is electrically connected with a main line intermediate relay to control emergency stop of a main line contactor; the sub-control cabinet emergency stop button is electrically connected with the vibration motor intermediate relay to control the emergency stop of the vibration motor contactor, and the distributed input and output module simultaneously receives the emergency stop signal of the sub-control cabinet emergency stop button and sends the emergency stop signal to the programmable controller so that the programmable controller simultaneously stops the work of each frequency converter.

9. The self-vibrating steel platform mould for the intelligent concrete prefabricated part according to claim 7, further comprising a communication module and a remote mobile control platform, wherein the remote mobile control platform is in wireless communication connection with the communication module in the main control cabinet body, and the communication module is in communication connection with a programmable controller.

10. An intelligent concrete prefabricated part production line is characterized in that the intelligent concrete prefabricated part self-vibration steel table die as claimed in any one of claims 1 to 9 is adopted, and the intelligent concrete prefabricated part self-vibration steel table die further comprises a gantry crane, a stirring station, a movable distributing machine, a stacking maintenance platform and a demolding platform; the intelligent concrete prefabricated part self-vibration type steel table die is arranged along the track of the gantry crane, the stacking maintenance platform and the demoulding platform are sequentially arranged behind the intelligent concrete prefabricated part self-vibration type steel table die along the track of the gantry crane, the mixing station is arranged at one end of the track of the gantry crane, which is close to the self-vibration steel bench formwork of the intelligent concrete prefabricated part, the mobile distributor conveys the concrete provided by the mixing station to an intelligent concrete prefabricated part self-vibration steel table die for manufacturing the concrete prefabricated part, a platform part on the intelligent concrete prefabricated part self-vibration steel table die is hoisted by a gantry crane after the concrete prefabricated part is manufactured and is stacked on a stacking maintenance platform, and moving the steel platform to a demoulding platform by the gantry crane after curing is finished, and moving the steel platform to the supporting part of the self-vibration steel platform mould of the intelligent concrete prefabricated part by the gantry crane after demoulding is finished.

Background

With the development of the building industry, the production requirements on the concrete prefabricated parts are gradually improved. At present, the existing concrete prefabricated part production line is mainly designed on the basis of a rail movable steel table die, and one production line is provided with an independent vibrating table to produce in a production line mode. There are problems with such a production line, including: the difference between the structures and the thicknesses of the prefabricated parts of different types is large, the vibration parameters of the platform are single, the most suitable vibration parameters cannot be provided for different working conditions, and the vibration effect is poor; the motor is single in arrangement mode and has more interlayers with the surface of the bench formwork, so that vibration is not uniform due to gaps, the prefabricated parts with different sizes and shapes cannot be vibrated in different regions, and energy consumption is wasted; the production automation degree is low in the production line production mode, the operation is complex, the remote operation cannot be realized, more workers need to shuttle in the production line to perform operation along with the movement of the steel platform die, the production efficiency is low, and potential safety hazards exist; when the steel bench formwork moves, the prefabricated part has the risks of damage and falling, so that the resource waste is caused and the potential safety hazard exists; because there is the gap in shaking table and steel platform mould, vibration noise is too big among the vibration process etc..

Disclosure of Invention

The invention provides an intelligent concrete prefabricated part self-vibration type steel table die and a production line, which can effectively improve the production efficiency, realize automatic production and ensure the production safety, and aims to solve the technical problems that concrete vibration is not uniform enough, the vibration effect is poor, various types of concrete prefabricated parts cannot be produced with high efficiency distinctively, the vibration noise is overlarge, the energy consumption is high, the resource waste is serious, and the production efficiency is low and the safety risk is high in the production of the existing concrete prefabricated parts.

In order to achieve the technical purpose, the technical scheme of the invention is that,

an intelligent concrete prefabricated part self-vibration type steel platform die comprises a cuboid-shaped platform part, a supporting part and an electric control device, wherein the supporting part is arranged below the platform part and used for supporting; the supporting part include supporter and spring, the supporter include that at least two set up in platform frame bottom and the rectangular steel body of parallel arrangement of each other, the length of the rectangular steel body and platform part's length phase-match and arrange along platform part's long limit direction, interconnect through a plurality of springs between every rectangular steel body and the platform frame, electrically controlled device communication connection to vibrating motor.

An intelligence precast concrete component natural vibration formula steel platform mould, the platform frame include two for the parallel and equidistant rectangular pipes that set up of multiunit of a set of, the length of every rectangular pipe and the width phase-match of platform part and arrange along the minor face direction of platform part, rectangular steel body pass through the spring interconnect with every group rectangular pipe staggered site.

The intelligent concrete prefabricated part self-vibration type steel platform die is characterized in that the springs are rubber springs and support a platform frame through spring mounting steel plates fixed at the bottoms of each group of rectangular pipes, each rubber spring comprises two different rigidities, the rubber springs with the relatively lower rigidity are placed at two ends of the steel platform die, and the rubber springs with the relatively higher rigidity are arranged in the middle of the steel platform die.

According to the intelligent concrete prefabricated part self-vibration type steel platform die, the edge position of a platform frame is provided with an edge sealing pipe for sealing edges, the edge sealing pipe surrounds the edge of the platform frame, and the upper end of the edge sealing pipe is fixed to the bottom of a steel plate of the platform die; the platform frame is provided with hanging plates at four corners, the hanging plates are vertically fixed outside the edge sealing pipe and extend downwards to the outside of the platform part, and through holes are formed in the parts of the hanging plates extending to the outside of the platform part.

The intelligent concrete prefabricated part self-vibration type steel platform die is characterized in that the vibration motors are installed at the bottom of a platform frame through motor installation steel plates fixed at the bottoms of each group of rectangular pipes, and the number and the positions of the vibration motors fixed on the two adjacent groups of rectangular pipes are different from each other.

The intelligent concrete prefabricated part self-vibration type steel platform die comprises a hollow main control cabinet body, a main direct-current power supply, a main line contactor, an intermediate relay, a man-machine interaction device, a programmable controller, frequency converters, circuit breakers and a digital quantity input module, wherein the main direct-current power supply, the main line contactor, the intermediate relay, the man-machine interaction device and the programmable controller are arranged in the main control cabinet body;

the main direct-current power supply is connected with external alternating-current power supply and converts the external alternating-current power supply into direct current to provide power for other devices in the main control cabinet body;

the bus line contactor is arranged on the main power supply line and is controlled to be switched on and off by a coil of the bus line intermediate relay;

the human-computer interaction device is in communication connection with each frequency converter through a programmable controller, and each frequency converter is connected to the control end of the corresponding vibration motor to control the vibration motor to vibrate in a frequency conversion manner;

the circuit breaker is connected between the frequency converter and the vibration motor, the input end of the digital quantity input module is connected with an auxiliary contact of the circuit breaker, and the output end of the digital quantity input module is connected to the programmable controller so as to send the state of the circuit breaker to the human-computer interaction device through the programmable controller;

the intelligent concrete prefabricated part self-vibration type steel platform die further comprises a sub-control cabinet body, a sub-direct-current power supply, a distributed input and output module, a digital input and output module, a vibration motor intermediate relay and vibration motor contactors, wherein the sub-direct-current power supply, the distributed input and output module, the digital input and output module, the vibration motor intermediate relay and the vibration motor contactors are arranged in the sub-control cabinet body;

the sub-direct-current power supply is connected with external alternating-current power supply and converts the external alternating-current power supply into direct current to provide power for other devices in the sub-control cabinet body;

the distributed input and output module is respectively connected to a programmable controller and a vibration motor intermediate relay of the main control cabinet body in a communication mode, and controls a vibration motor contactor to switch on or switch off the power supply of the vibration motor through the vibration motor intermediate relay.

The intelligent concrete prefabricated part self-vibration type steel platform die further comprises a main control cabinet emergency stop button and a sub-control cabinet emergency stop button, wherein the main control cabinet emergency stop button is electrically connected with a main line intermediate relay to control emergency stop of a main line contactor; the sub-control cabinet emergency stop button is electrically connected with the vibration motor intermediate relay to control the emergency stop of the vibration motor contactor, and the distributed input and output module simultaneously receives the emergency stop signal of the sub-control cabinet emergency stop button and sends the emergency stop signal to the programmable controller so that the programmable controller simultaneously stops the work of each frequency converter.

The intelligent concrete prefabricated part self-vibration type steel platform die further comprises a communication module and a remote mobile control platform, the remote mobile control platform is connected to the communication module in the main control cabinet body in a wireless communication mode, and the communication module is in communication connection with a programmable controller.

An intelligent concrete prefabricated part production line adopts the self-vibration steel platform die of the intelligent concrete prefabricated part, and also comprises a gantry crane, a stirring station, a movable distributing machine, a stacking maintenance platform and a demoulding platform; the intelligent concrete prefabricated part self-vibration type steel table die is arranged along the track of the gantry crane, the stacking maintenance platform and the demoulding platform are sequentially arranged behind the intelligent concrete prefabricated part self-vibration type steel table die along the track of the gantry crane, the mixing station is arranged at one end of the track of the gantry crane, which is close to the self-vibration steel bench formwork of the intelligent concrete prefabricated part, the mobile distributor conveys the concrete provided by the mixing station to an intelligent concrete prefabricated part self-vibration steel table die for manufacturing the concrete prefabricated part, a platform part on the intelligent concrete prefabricated part self-vibration steel table die is hoisted by a gantry crane after the concrete prefabricated part is manufactured and is placed on a stacking maintenance platform, and moving the steel platform to a demoulding platform by the gantry crane after curing is finished, and moving the steel platform to the supporting part of the self-vibration steel platform mould of the intelligent concrete prefabricated part by the gantry crane after demoulding is finished.

The intelligent concrete prefabricated part self-vibration type steel platform die has the technical effects that the intelligent concrete prefabricated part self-vibration type steel platform die is designed in a self-vibration type and an integrated mode. Need not a plurality of small-size shaking tables combination and form, the motor directly links to each other with the bench formwork, has eliminated the produced gap of concatenation to make concrete vibration can be more even, and can show the noise that reduces in the vibration production process. The variable frequency vibration motor which is not singly arranged is matched with a frequency converter and a control module in an electric control system, and the concrete prefabricated part can vibrate in different areas by adopting different motor starting modes according to targeted vibration parameters of concrete prefabricated parts with different structural characteristics, so that the quality of the prefabricated part is improved, and the energy consumption of the production process is reduced. The steel bench formwork is fixed, and the movement of the steel bench formwork is conveyed by a specially-made gantry crane, so that the influence of an unstable process on the production quality of the concrete prefabricated part in a rail conveying mode is eliminated, the resource waste is reduced, and the safety is improved. The rear end of the production line is provided with the stacking maintenance platform, the three-dimensional space is fully utilized through the stacking platform die, the concrete setting time is shortened, the productivity is doubled, the production efficiency is greatly improved, and the cost of workers is reduced. The whole set of configuration of the production line interconnects all the components through an electric control system, and integrated and unified control is realized. The workman can use arbitrary bench formwork on the dull and stereotyped remote control production line, and convenient safe high efficiency has also shortened the time of screening investigation problem bench formwork when showing the study cost that has reduced the workman.

Drawings

FIG. 1 is a schematic structural diagram of a self-vibration steel platform die for an intelligent concrete prefabricated part according to the invention;

FIG. 2 is a left side view of the self-vibrating steel platform of the intelligent concrete prefabricated part of the invention;

FIG. 3 is a bottom view of the self-vibrating steel table form of the intelligent concrete prefabricated part of the invention;

FIG. 4 is a schematic circuit control diagram of the self-vibration steel platform die of the intelligent concrete prefabricated part according to the invention;

fig. 5 is a schematic structural view of an intelligent concrete prefabricated part production line according to the present invention.

Wherein 1 is a bench formwork steel plate, 2 is a vibration motor, 3 is a rectangular pipe, 4 is a rubber spring, 5 is a rubber spring with relatively small rigidity, 6 is a rubber spring with relatively large rigidity, 7 is a long steel body, 8 is a sealing edge pipe, 9 is a hanging plate, 10 is a spring mounting steel plate, 11 is a motor mounting steel plate, 9 is a rubber spring with relatively small rigidity, 6 is a rubber spring with relatively large rigidity, 10 is a spring mounting steel plate, 11 is a rectangular steel body, and,

Detailed Description

Referring to fig. 1 to 3, the intelligent concrete prefabricated part self-vibration type steel platform die of the embodiment includes a rectangular parallelepiped platform portion, a supporting portion provided below the platform portion for supporting, and an electric control device. The platform part comprises a rectangular bench formwork steel plate, a platform frame and a plurality of vibrating motors. The bench formwork steel plate is horizontally fixed at the top of the platform frame, the bench formwork steel plate in the embodiment is a steel plate with the length of 12 meters, the width of 3.5 meters and the thickness of 10 millimeters, and the size of the bench formwork steel plate can be adjusted according to specific requirements in actual production. Vibrating motor in this embodiment hoists in platform frame's bottom, wherein platform frame includes two rectangular pipes that are parallel and equidistant setting of a set of multiunit, form a set of structure that is used for hoist and mount vibrating motor between two rectangular pipes, the length of every rectangular pipe and platform part's width phase-match and arrange along platform part's minor face direction, vibrating motor in this embodiment installs in platform frame bottom through fixing the motor installation steel sheet of every group rectangular pipe bottom, and the vibrating motor's that fixes quantity and position are different each other on two sets of adjacent rectangular pipes. The vibrating motor in this embodiment adopts frequency conversion vibrating motor, installs one and two vibrating motor on every two sets of adjacent rectangular pipes respectively, and the position of vibrating motor on every group rectangular pipe on for another group rectangular pipe is staggered, can effectual dispersion vibration point like this, improves the vibration effect.

The support portion of this embodiment includes a support body and a spring. Wherein the supporter includes that at least two set up in platform frame bottom and the rectangular steel body of parallel arrangement of each other, and the length of rectangular steel body and the length phase-match of platform part arrange along the long limit direction of platform part, rectangular steel body pass through the spring interconnect with every rectangular pipe staggered location. The long steel body in this embodiment adopts I shaped steel, also can adopt the steel body of other structures as required as the support during actual use.

The springs adopted in the embodiment are rubber springs, and the platform frame is supported by the spring mounting steel plates fixed at the bottom of each group of rectangular pipes. The rubber springs comprise two rubber springs with different rigidities, the middle amplitude is larger than that of two ends when the steel table die vibrates, the rubber springs with relatively smaller rigidity are placed at two ends of the steel table die, and the rubber springs with relatively larger rigidity are arranged in the middle of the steel table die.

The platform frame in this embodiment is equipped with the banding pipe that is used for the banding at the border position, and the banding pipe encircles the setting of platform frame edge, and the upper end is fixed in bench formwork steel sheet bottom. Meanwhile, the platform frame is provided with hanging plates at four corners, the hanging plates are vertically fixed outside the edge sealing pipe and extend downwards to the outside of the platform part, and through holes are formed in the parts of the hanging plates extending to the outside of the platform part. When the concrete prefabricated part on the platform part is produced, the current platform part can be lifted to the stacking maintenance platform through the lifting plate by using the gantry crane for maintenance, and then other idle platform parts are lifted to the emptied supporting part for continuous production, so that the production efficiency is improved. The longer hanger plate can also play a role in supporting the whole platform part when the platform part is independently stacked on the stacking maintenance platform.

Referring to fig. 4, the electric control device for control in this embodiment includes a hollow main control cabinet body, and a main dc power supply, a bus contactor, an intermediate relay, a human-computer interaction device, a programmable controller, and frequency converters, circuit breakers and digital input modules, which are arranged in the main control cabinet body, and are matched with the number of the vibration motors.

The main direct current power supply is connected with external alternating current power supply and converts the external alternating current power supply into direct current power to provide power for other devices in the main control cabinet body.

The main line contactor is arranged on the main power supply line, and the on-off of the main line contactor is controlled by a coil of the main line intermediate relay so as to realize the on-off control of the whole intelligent concrete prefabricated part self-vibration type steel table die.

The human-computer interaction device is in communication connection with the frequency converters through the programmable controller, each frequency converter is connected to the control end of the corresponding vibration motor to control the vibration of the vibration motor in a frequency conversion mode, the human-computer interaction device adopted in the embodiment is a touch screen, and the human-computer interaction device can be realized in a button, display and other modes according to actual needs.

The circuit breaker is connected between the frequency converter and the vibrating motor, and the circuit breaker can automatically trip to protect a circuit when the frequency converter works abnormally, and can also be manually operated to close the circuit breaker. The input end of the digital quantity input module is connected with the auxiliary contact of the circuit breaker, the output end of the digital quantity input module is connected to the programmable controller, and when the circuit breaker is powered off, the auxiliary contact feeds back signals to the programmable controller through the digital quantity input module so as to identify which motor works abnormally and send the signals to the man-machine interaction device to be displayed.

In order to realize the distributed control, the electric control device in the embodiment further comprises a distributed control cabinet body, a distributed direct-current power supply, a distributed input and output module, a digital input and output module, a vibration motor intermediate relay and vibration motor contactors, wherein the distributed direct-current power supply, the distributed input and output module, the digital input and output module, the vibration motor intermediate relay and the vibration motor contactors are arranged in the distributed control cabinet body.

The effect of the branch direct-current power supply is similar to that of the main direct-current power supply, and the branch direct-current power supply supplies power to other devices in the cabinet body of the branch control cabinet by being connected with external alternating-current power supply and converting the external alternating-current power supply into direct current.

The distributed input and output module is respectively in communication connection with a programmable controller and a vibration motor intermediate relay of the main control cabinet body, and controls a vibration motor contactor to switch on or switch off the power supply of the vibration motor through the vibration motor intermediate relay. In this embodiment, vibrating motor auxiliary relay includes total relay and 4 auxiliary relays by total relay control, and every auxiliary relay controls 4 motors again simultaneously, and this is for protection system, because the motor load is too big when preventing to start a motor once and causes the damage.

In order to ensure the use safety, the emergency stop control system further comprises a main control cabinet emergency stop button and a sub-control cabinet emergency stop button, wherein the main control cabinet emergency stop button is electrically connected with the main line intermediate relay to control the emergency stop of the main line contactor. The sub-control cabinet emergency stop button is electrically connected with the vibration motor intermediate relay to control the emergency stop of the vibration motor contactor, and the distributed input and output module simultaneously receives the emergency stop signal of the sub-control cabinet emergency stop button and sends the emergency stop signal to the programmable controller so that the programmable controller simultaneously stops the work of each frequency converter.

In order to realize remote control, the intelligent remote control system further comprises a communication module and a remote mobile control platform, wherein the remote mobile control platform is connected to the communication module in the main control cabinet body in a wireless communication mode, and the communication module is in communication connection with the programmable controller. The remote mobile control platform in this embodiment is implemented by an industrial tablet computer, wherein the communication between the main control cabinet and the industrial tablet computer is implemented by an LORA communication module, the operation instructions on the industrial tablet computer can be transmitted to the main control cabinet in real time, and the transmission distance is 1 km. The mixing station and a control system of the mobile material distributor are interconnected with the flat plate through a communication module, so that the flat plate can integrate and remotely control at most 20 steel platform moulds to realize vibration operation, and the farthest platform mould can be as far as 150m away from the main control cabinet; the vibration time and the vibration frequency of the table die can be controlled, and the most suitable vibration scheme can be selected according to the working condition; workers can realize the accurate control of any vibrating table die in the production platform at any position of a factory by operating the industrial flat plate; when the bench formwork breaks down, workers can quickly shoot down the emergency stop button on the sub-control cabinet to realize safety protection.

Referring to fig. 5, this embodiment provides an intelligence concrete prefabricated component production line simultaneously, except that intelligence concrete prefabricated component self-oscillation formula steel platform mould, still includes portal crane, mixing plant, portable cloth machine, pile maintenance platform and drawing of patterns platform. The intelligent concrete prefabricated part self-vibration type steel platform die is arranged along a track of a gantry crane, a stacking maintenance platform and a demolding platform are sequentially arranged behind the intelligent concrete prefabricated part self-vibration type steel platform die along the track of the gantry crane, a mixing station is arranged at one end, close to the intelligent concrete prefabricated part self-vibration type steel platform die, of the track of the gantry crane, a movable distributing machine conveys concrete provided by the mixing station to the intelligent concrete prefabricated part self-vibration type steel platform die to manufacture concrete prefabricated parts, a platform part on the intelligent concrete prefabricated part self-vibration type steel platform die is lifted by the gantry crane after the concrete prefabricated parts are manufactured and is placed on the stacking maintenance platform, the platform part is moved to the demolding platform by the gantry crane after the concrete prefabricated parts are maintained, and the platform part is moved back to a supporting part of the intelligent concrete prefabricated part self-vibration type steel platform die by the gantry crane after the demolding is completed.

The concrete production flow of the intelligent concrete prefabricated part production line is as follows: the concrete raw material is produced by a mixing plant and transported into a distributor. After the worker finishes the die filling work on the platform part, the worker moves to the platform part by the movable distributing machine and finishes the distribution. Then, an operator selects a corresponding mode through a man-machine interaction device or an industrial flat plate according to the type of the prefabricated part to be manufactured, and then the variable-frequency vibration motor completes concrete vibration under the optimal vibration parameter according to program setting. After the material distribution and vibration work is finished, the platform part of the steel platform die can be conveyed to a stacking maintenance platform by using a special 16 t-standard gantry crane to finish the maintenance and solidification process. And in the process of waiting for solidification, another batch of platform parts can be used for continuing production work, so that the improvement of production energy is realized. And after the concrete prefabricated part on the stacking maintenance platform is completely solidified, conveying the platform part to a demoulding platform through a gantry crane to finish demoulding operation.