Wear-resisting, anti-oxidant, prevention of seepage water photoelectricity mix cable
1. The utility model provides a wear-resisting, anti-oxidant, prevention of seepage water photoelectricity mix cable which characterized in that: including outer protective layer, mixed cable core and protection against rodents layer, the protection against rodents layer sets up the surface of outer protective layer, mixed cable core sets up in the outer protective layer.
2. The wear-resistant, oxidation-resistant and water seepage-proof photoelectric hybrid cable according to claim 1, wherein the outer protective layer is prepared from the following raw materials in parts by weight: 18-21 parts of linear low-density polyethylene, 3.1-4.6 parts of chlorinated paraffin-52, 1.3-2.2 parts of polyether modified silicone oil, 6-9 parts of barium sulfate, 3-6 parts of high-wear-resistance carbon black, 1-3 parts of 2, 6-di-tert-butyl-4-methylphenol and 4-5 parts of calcium carbonate.
3. The abrasion-resistant, oxidation-resistant and water seepage-proof photoelectric hybrid cable according to claim 2, characterized in that: the preparation method of the outer protective layer comprises the following steps:
grinding 18-21 parts of linear low-density polyethylene, 6-9 parts of barium sulfate, 3-6 parts of high-wear-resistance carbon black, 1-3 parts of 2, 6-di-tert-butyl-4-methylphenol and 4-5 parts of calcium carbonate simultaneously to obtain a mixture A;
putting the mixture A into an internal mixer, adding 1.3-2.2 parts of polyether modified silicone oil, and mixing for 30min at 161 ℃ to obtain a mixture B;
and covering the mixture B on the mixed cable core through thermoplastic extrusion while the mixture B is hot to obtain an outer protective layer.
4. The wear-resistant, oxidation-resistant and water seepage-proof photoelectric hybrid cable according to claim 1, wherein the ratproof layer is prepared from the following raw materials in parts by weight: 5-7 parts of barium sulfate, 6-9 parts of diphenoxylate, 5-10 parts of phthalate, 3-5 parts of polyvinyl alcohol and 1.8-2.3 parts of mint extract.
5. The abrasion-resistant, oxidation-resistant and water seepage-proof photoelectric hybrid cable according to claim 4, wherein: the preparation method of the rat-proof layer comprises the following steps:
5-7 parts of barium sulfate and 6-9 parts of diphenoxylate are put into a ball mill together, stirred for 10-15min at the rotating speed of 220r/min and then sanded for 5-8 min; then adding 5-10 parts of phthalate, 3-5 parts of polyvinyl alcohol and 1.8-2.3 parts of mint extract, stirring at the rotating speed of 220r/min for 10-15min, and sanding for 5-8min to obtain the ratproof coating; and then placing the mixed cable core with the outer protective layer into the ratproof coating to be soaked for 3-5h, then drying at 40-50 ℃, repeating the soaking-drying operation steps for 2-3 times, and then carrying out ultraviolet curing for 1-2h to form the ratproof layer.
6. The abrasion-resistant, oxidation-resistant and water seepage-proof photoelectric hybrid cable according to claim 1, characterized in that: the mixed cable core comprises bunched light rays and cable stranded wires, and the bunched light rays are separated from the cable stranded wires through supporting pieces.
7. The abrasion-resistant, oxidation-resistant and water seepage-proof photoelectric hybrid cable according to claim 7, wherein: the outer layer of the bunched light is covered with a hard protective sleeve.
Background
Along with the application of mixed cable of photoelectricity, the mechanical properties of mixed cable of photoelectricity, prevention of seepage water function and anti-oxidant function receive people's attention, simultaneously, the rodent has constantly to grind the tooth and indiscriminate the habit of stinging the object, when adopting plastics such as polyolefin as the sheath material of mixed cable of photoelectricity, can receive the rodent to sting in laying the environment and destroy, the little hole can appear in the mixed cable of destroyed photoelectricity, when weing or soaking the back, can arouse the electric leakage short circuit, even cause accidents such as explosion. Therefore, the rat-proof problem of the optical-electric hybrid cable is attracting more and more attention.
At present, the rat-proof method of the cable mainly comprises two methods:
1. physical protection method: the ratproof effect is achieved by improving the hardness, toughness and surface smoothness of the material [ Cao Bing, Chinese patent ZL02212768.2 ]. Typical non-metallic materials are nylon and nylon-like materials in addition to metallic materials. Nylon has high hardness, good toughness and surface smoothness, and good ant and rat prevention effects [ Ding Zhi faithful, aged soldiers, Gao Jia Rui, Chinese patent ZL 200610039150.9; huqing, von yu, chinese patent, ZL200520073392.0], however, in the processing process, secondary extrusion is required, i.e. a layer is extruded outside the optical cable sheath, the process is complex, the price is high, the production cost is high, and the application in practical production is less. The common polyolefin cable sheath material has low cost, but the material has low hardness, so that a physical protection method is difficult to realize.
2. Chemical protection method: namely, a certain amount of repellent or repellent is added into the material to achieve the effect of rat prevention. The commonly used repellents include chlordane, lindane, heptachlor, aldrin, dieldrin, etc., which are harmful to human body, have carcinogenic effect and are harmful to environment, so the repellents are prohibited to use. Some repellents with medium or low toxicity, high efficacy, long half-life are currently selected, such as 2-isopropylphenyl-N-methylcarbamate, α -cyano-3-phenoxybenzyl-d-cis-2, 2-dimethyl-3- (2 ', 2' -dibromoethenyl) cyclopropanecarboxylate, diphenolylpropane, vanillylnonanamide or cycloheximide [ zhou baomao, jumatsuntan, chinese patent, ZL 99113759.0; xuyongwei, moohou bin, xiaomingyu, etc., chinese patent ZL 200610119415.6. However, the addition of repellents causes a reduction in the mechanical properties of the material while still being polluting to the environment.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a wear-resistant, oxidation-resistant and water seepage-proof photoelectric hybrid cable so as to at least achieve the aims of long service life, good mechanical property, oxidation resistance and rat prevention.
The purpose of the invention is realized by the following technical scheme: a wear-resistant, oxidation-resistant and water seepage-proof photoelectric hybrid cable comprises an outer protective layer, a hybrid cable core and a rat-proof layer, wherein the rat-proof layer is arranged on the outer surface of the outer protective layer, and the hybrid cable core is arranged in the outer protective layer; the mixed cable core comprises bunched rays and cable strands, and the bunched rays and the cable strands are separated by a supporting piece; the outer layer of the bunched light is covered with a hard protective sleeve.
Further, the preparation raw materials of the outer protective layer comprise the following components in parts by weight: 18-21 parts of linear low-density polyethylene, 3.1-4.6 parts of chlorinated paraffin-52, 1.3-2.2 parts of polyether modified silicone oil, 6-9 parts of barium sulfate, 3-6 parts of high-wear-resistance carbon black, 1-3 parts of 2, 6-di-tert-butyl-4-methylphenol and 4-5 parts of calcium carbonate.
Furthermore, the preparation method of the outer protective layer comprises the following steps:
grinding 18-21 parts of linear low-density polyethylene, 6-9 parts of barium sulfate, 3-6 parts of high-wear-resistance carbon black, 1-3 parts of 2, 6-di-tert-butyl-4-methylphenol and 4-5 parts of calcium carbonate simultaneously to obtain a mixture A;
putting the mixture A into an internal mixer, adding 1.3-2.2 parts of polyether modified silicone oil, and mixing for 30min at 161 ℃ to obtain a mixture B;
and covering the mixture B on the mixed cable core through thermoplastic extrusion while the mixture B is hot to obtain an outer protective layer.
The invention adopts linear low density polyethylene, which has no long chain branch, higher elongation, tear resistance, puncture resistance and better toughness; the hardness and the wear resistance of the mixed cable are improved through calcium carbonate and barium sulfate, and the barium sulfate is used as a stabilizer to inhibit the aging of the mixed cable and prevent the mixed cable from generating a large amount of bubbles in the preparation process; chlorinated paraffin-52 is used as a plasticizer, so that the mechanical property of the mixed cable is improved, and the flame retardance of the mixed cable is improved; polyether modified silicone oil is used as a lubricant, so that the friction coefficient of the mixed cable is reduced, the wear resistance of the mixed cable is better, and bubbles generated in the preparation process of the mixed cable are reduced; the chlorinated paraffin-52 and the polyether modified silicone oil are matched with each other, so that the surface tension of the mixed cable can be reduced, the waterproof and anti-permeability capability is improved, and the flame retardance and the insulativity of the mixed cable are also improved; high wear-resistant carbon black is adopted as a coloring agent; 2, 6-di-tert-butyl-4-methylphenol is used as an antioxidant to prevent the mixed cable from being oxidized.
Further, the raw materials for preparing the rat-proof layer comprise the following components in parts by weight: 5-7 parts of barium sulfate, 6-9 parts of diphenoxylate, 5-10 parts of phthalate, 3-5 parts of polyvinyl alcohol and 1.8-2.3 parts of mint extract.
Furthermore, the preparation method of the rat-proof layer comprises the following steps:
5-7 parts of barium sulfate and 6-9 parts of diphenoxylate are put into a ball mill together, stirred for 10-15min at the rotating speed of 220r/min and then sanded for 5-8 min; then adding 5-10 parts of phthalate, 3-5 parts of polyvinyl alcohol and 1.8-2.3 parts of mint extract, stirring at the rotating speed of 220r/min for 10-15min, and sanding for 5-8min to obtain the ratproof coating; and then placing the mixed cable core with the outer protective layer into the ratproof coating to be soaked for 3-5h, then drying at 40-50 ℃, repeating the soaking-drying operation steps for 2-3 times, and then carrying out ultraviolet curing for 1-2h to form the ratproof layer.
The mint extract in the rat-proof layer strongly stimulates the oral mucosa and taste nerves of rats, so that rats have a high sense of fear and tension and are disconcerted and escaped, the smell of the mint extract can also play a role of avoiding rats and is harmless to human bodies; meanwhile, the interaction of barium sulfate and diphenoxylate can lead the mice to die due to acute intestinal obstruction and heart failure; the purpose of treating the rats is achieved while the rats are driven; the curing step is carried out in an ultraviolet curing device; the drying temperature is set to be 40-50 ℃; so that the ratproof layer is firmly attached to the outer surface of the protective outer layer, thereby achieving the purpose of preventing the ratproof and simultaneously reducing the effect of preventing the mint extract from being reduced.
The invention has the beneficial effects that: the prepared mixed cable has good mechanical property and wear resistance; the waterproof impermeability, the flame retardance and the insulativity of the mixed cable are effectively improved; the mixed cable is not easy to age and oxidize and has long service life; meanwhile, the utility model can effectively drive the mice and kill the mice which gnaw the mixed cable, thereby achieving the purpose of driving the mice and treating the mice.
Detailed Description
The technical solutions of the present invention are described in further detail below, but the scope of the present invention is not limited to the following.
The drying equipment in this example is a mesh belt dryer, the internal mixer is an X (S) N-55 internal mixer, the ball mill is a GM1545 ball mill, and the ultraviolet curing equipment is a LY600-2DZ3 UV curing machine.
Example 1
The wear-resistant, oxidation-resistant and water seepage-proof photoelectric hybrid cable comprises an outer protective layer and a rat-proof layer, wherein the rat-proof layer covers the outer surface of the outer protective layer, and the rat-proof photoelectric hybrid cable is prepared by the following steps:
s1: grinding 18 parts of linear low-density polyethylene, 6 parts of barium sulfate, 3 parts of high-wear-resistance carbon black, 1 part of 2, 6-di-tert-butyl-4-methylphenol and 4 parts of calcium carbonate simultaneously to obtain a mixture A;
s2: placing the mixture A into an internal mixer, adding 1.3 parts of polyether modified silicone oil and 6 parts of barium sulfate, and mixing for 30min at 161 ℃ to obtain a mixture B;
s3: covering the mixture B on the mixed cable core by hot plastic extrusion while the mixture B is hot to obtain an outer protective layer;
s4: putting 5 parts of barium sulfate and 6 parts of diphenoxylate into a ball mill together, stirring for 10min at the rotating speed of 220r/min, and then sanding for 5min to obtain a premix;
s5: adding 5 parts of phthalate, 3 parts of polyvinyl alcohol and 1.8 parts of mint extract, stirring at the rotating speed of 220r/min for 10min, and sanding for 5min to obtain the ratproof coating;
s6: placing the mixed cable with the outer protective layer into the ratproof coating to be soaked for 3h, then drying the mixed cable at 40 ℃, and repeating the soaking-drying operation step for 2 times to form the ratproof layer;
s7: and curing the mixed cable core covered with the outer protective layer and the rat-proof layer in ultraviolet curing equipment for 1h to obtain the rat-proof photoelectric mixed cable.
Example 2
The wear-resistant, oxidation-resistant and water seepage-proof photoelectric hybrid cable comprises an outer protective layer and a rat-proof layer, wherein the rat-proof layer covers the outer surface of the outer protective layer, and the rat-proof photoelectric hybrid cable is prepared by the following steps:
s1: grinding 19 parts of linear low-density polyethylene, 8 parts of barium sulfate, 4 parts of high-wear-resistance carbon black, 2 parts of 2, 6-di-tert-butyl-4-methylphenol and 4 parts of calcium carbonate simultaneously to obtain a mixture A;
s2: placing the mixture A into an internal mixer, adding 1.5 parts of polyether modified silicone oil and 7 parts of barium sulfate, and mixing for 30min at 161 ℃ to obtain a mixture B;
s3: covering the mixture B on the mixed cable core by hot plastic extrusion while the mixture B is hot to obtain an outer protective layer;
s4: putting 6 parts of barium sulfate and 7 parts of diphenoxylate into a ball mill together, stirring for 12min at the rotating speed of 220r/min, and then sanding for 6min to obtain a premix;
s5: adding 7 parts of phthalate, 4 parts of polyvinyl alcohol and 2.1 parts of mint extract, stirring at the rotating speed of 220r/min for 13min, and sanding for 6min to obtain the ratproof coating;
s6: placing the mixed cable with the outer protective layer into the ratproof coating to be soaked for 4 hours, then drying the mixed cable at the temperature of 43 ℃, and repeating the soaking-drying operation step for 3 times to form the ratproof layer;
s7: and curing the mixed cable core covered with the outer protective layer and the rat-proof layer in ultraviolet curing equipment for 1.3h to obtain the rat-proof photoelectric mixed cable.
Example 3
The wear-resistant, oxidation-resistant and water seepage-proof photoelectric hybrid cable comprises an outer protective layer and a rat-proof layer, wherein the rat-proof layer covers the outer surface of the outer protective layer, and the rat-proof photoelectric hybrid cable is prepared by the following steps:
s1: grinding 20 parts of linear low-density polyethylene, 8 parts of barium sulfate, 4 parts of high-wear-resistance carbon black, 2 parts of 2, 6-di-tert-butyl-4-methylphenol and 5 parts of calcium carbonate simultaneously to obtain a mixture A;
s2: placing the mixture A into an internal mixer, adding 2.1 parts of polyether modified silicone oil and 8 parts of barium sulfate, and mixing for 30min at 161 ℃ to obtain a mixture B;
s3: covering the mixture B on the mixed cable core by hot plastic extrusion while the mixture B is hot to obtain an outer protective layer;
s4: putting 7 parts of barium sulfate and 8 parts of diphenoxylate into a ball mill together, stirring for 13min at the rotating speed of 220r/min, and then sanding for 8min to obtain a premix;
s5: adding 8 parts of phthalate, 4 parts of polyvinyl alcohol and 2.3 parts of mint extract, stirring at the rotating speed of 220r/min for 14min, and sanding for 7min to obtain the ratproof coating;
s6: placing the mixed cable with the outer protective layer into the ratproof coating to be soaked for 5 hours, then drying the mixed cable at 44 ℃, and repeating the soaking-drying operation step for 3 times to form the ratproof layer;
s7: and curing the mixed cable core covered with the outer protective layer and the rat-proof layer in ultraviolet curing equipment for 1.6h to obtain the rat-proof photoelectric mixed cable.
Example 4
The wear-resistant, oxidation-resistant and water seepage-proof photoelectric hybrid cable comprises an outer protective layer and a rat-proof layer, wherein the rat-proof layer covers the outer surface of the outer protective layer, and the rat-proof photoelectric hybrid cable is prepared by the following steps:
s1: grinding 21 parts of linear low-density polyethylene, 9 parts of barium sulfate, 6 parts of high-wear-resistance carbon black, 3 parts of 2, 6-di-tert-butyl-4-methylphenol and 5 parts of calcium carbonate simultaneously to obtain a mixture A;
s2: placing the mixture A into an internal mixer, adding 2.2 parts of polyether modified silicone oil and 9 parts of barium sulfate, and mixing for 30min at 161 ℃ to obtain a mixture B;
s3: covering the mixture B on the mixed cable core by hot plastic extrusion while the mixture B is hot to obtain an outer protective layer;
s4: putting 7 parts of barium sulfate and 9 parts of diphenoxylate into a ball mill together, stirring for 15min at the rotating speed of 220r/min, and then sanding for 8min to obtain a premix;
s5: adding 10 parts of phthalate, 5 parts of polyvinyl alcohol and 2.3 parts of mint extract, stirring at the rotating speed of 220r/min for 15min, and sanding for 8min to obtain the ratproof coating;
s6: placing the mixed cable with the outer protective layer into the ratproof coating to be soaked for 5 hours, then drying the mixed cable at 50 ℃, and repeating the soaking-drying operation step for 3 times to form the ratproof layer;
s7: and curing the mixed cable core covered with the outer protective layer and the rat-proof layer in ultraviolet curing equipment for 2 hours to obtain the rat-proof photoelectric mixed cable.
The performance of the hybrid optical/electrical cables prepared in examples 1 to 4 was measured, and the results and standards are shown in table 1.
Table 1:
rat proof test
100 mice in the fasting state were selected and put into 5 cages on average, and then an equal amount of the photoelectric mixed cable prepared according to the present invention was put into each cage, and the survival of the mice was observed and recorded in table 2.
TABLE 2
Example 1
Example 2
Example 3
Example 4
Gnawing photoelectric mixed cable (only)
3
1
1
4
Death (only)
2
1
1
4
As can be seen from table 1, the mechanical property of the photoelectric hybrid cable is good, and the photoelectric hybrid cable is wear-resistant, anti-seepage and anti-aging, and as can be seen from table 2, the efficiency of the photoelectric hybrid cable for driving mice is high.
The foregoing is illustrative of the preferred embodiments of this invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the concept as disclosed herein, either as described above or as apparent to those skilled in the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
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