Automatic production process of stainless steel fireproof tile
1. The automatic production process of the stainless steel fireproof tile is characterized by comprising the following steps of:
step 1, stainless steel plate feeding: the production line is characterized by comprising a fixed base plate (1), a feeding part (2), a moving part (3), a forming part (5), a coating part (6), a rotating part (7) and a blanking part (9), wherein a sliding groove (10) matched with the moving part (3) and a rectangular hole (11) matched with the blanking part (9) are formed in the fixed base plate (1), a first rack (12) matched with the moving part (3) is installed at the bottom of the fixed base plate (1), the feeding part (2), the moving part (3), the forming part (5), the coating part (6) and the rotating part (7) are arranged at the top of the fixed base plate (1) at intervals, the output end of the moving part (3) penetrates through the sliding groove (10) to extend to the bottom of the fixed base plate (1), a first Jiong type frame (13) is vertically installed at the top of the fixed base plate (1), the top of the first Jiong type frame (13) is provided with a drilling motor (14), the output end of the drilling motor (14) penetrates through the top of the first Jiong type frame (13) and extends into the first Jiong type frame (13), the blanking part (9) is arranged at the bottom of the fixed bottom plate (1), the output end of the blanking part (9) penetrates through the rectangular hole (11) and extends, the bottom of the fixed bottom plate (1) is provided with a plurality of first supporting feet (15) at vertical intervals, the fixed bottom plate (1) is hinged with a pull plate (16) communicated with the rectangular hole (11), firstly, a plurality of stainless steel plates are stacked in the feeding frame (21) of the feeding part (2), then the first motor (32) of the driving moving part (3) works to drive the first gear (33) to rotate, and the first sliding plate (31) is driven to move towards the direction of the feeding frame (21) by the meshing of the first gear (33) and the first rack (12), the two third sliding plates (171) are extruded with the baffle (18) to drive the fourth sliding plates (172) to slide upwards, then the first air cylinder (22) is driven to work to drive the material pushing plate (23) to push a stainless steel plate to the top of the bearing block (40), and the stainless steel plate is prevented from falling due to overlarge moving amplitude by the two fourth sliding plates (172);
step 2, clamping and fixing the stainless steel plate: then, a second motor (35) is driven to work to drive the first screw rod (36) to rotate, and the two clamping blocks (41) are respectively in threaded connection with the double threads of the first screw rod (36) to drive the two ends of the two clamping blocks (41) to be clamped and fixed, so that the position of the stainless steel plate is prevented from being deviated;
step 3, drilling the stainless steel plate: the first motor (32) is continuously driven to work to drive the first sliding plate (31) to move to the position below the drilling motor (14), the third motor (37) and the drilling motor (14) are driven to work simultaneously, the third motor (37) works to drive the second screw rod (38) to rotate, the second screw rod (38) is in threaded connection with the sliding frame (34) to drive the sliding frame (34) to ascend, and then the stainless steel plate is driven to ascend for drilling;
step 4, pressing the stainless steel plate into a tile shape: after drilling is finished, driving a first motor (32) to work to drive a stainless steel plate to move to the position under the laminated plate, and then driving a third motor (37) and two oil cylinders (53) of a forming part (5) to work simultaneously to press the stainless steel plate into a tile shape to obtain a stainless steel tile (19);
step 5, coating polyurethane on one surface and one side wall of the stainless steel tile: the first motor (32) is driven to work to drive the stainless steel tile (19) to move to the position right below a wave brush (63) of the coating part (6), the third motor (37) is driven to work to drive the stainless steel tile (19) to move upwards to abut against the wave brush (63), the wave brush (63) is driven to slide upwards synchronously, a liquid outlet pipe (66) is extruded upwards through a second sliding plate (62), a plurality of liquid outlet holes of the liquid outlet pipe (66) enter a liquid storage box (64), polyurethane liquid in the liquid storage box (64) passes through the liquid outlet pipe (66) and a round hole to enter the wave brush (63), and polyurethane is coated on one surface and one side wall of the stainless steel tile (19);
and 6, clamping and rotating the stainless steel tile: then the first motor (32) is driven to work to drive the stainless steel tile (19) to move to the lower part of a fourth Jiong type frame (71) of the rotating component (7), the fourth motor (72) is driven to work to drive the first rotating rod (73) to rotate, the two second gears (80) are meshed with each other to drive the second rotating rod (74) to rotate, and then the synchronous belt (77) is sleeved on the two synchronous wheels (81) to drive the third rotating rod (75) to synchronously and reversely rotate, so that the two clamping blocks (79) clamp the stainless steel tile (19), then the second motor (35) and the third motor (37) are driven to work, the second motor (35) works to loosen the stainless steel tile (19), the third motor (37) works to drive the bearing block (40) to move downwards, then, driving a fifth motor (76) to work to drive the corresponding clamping block (79) to rotate, so as to drive the stainless steel tile (19) to rotate;
and 7, coating polyurethane on the other surface and the other side wall of the stainless steel tile: then the bearing block (40) is lifted to bear the stainless steel tile (19), the coating step is repeated, and polyurethane is coated on the other surface and the other side wall of the stainless steel tile (19) to obtain a stainless steel fireproof tile;
step 8, automatic blanking of the stainless steel refractory tile: after coating is finished, the fourth motor (72) is driven to work to clamp the stainless steel tile (19), the first motor (32) is driven to work to drive the first sliding plate (31) to move to the position of the feeding frame (21) to prepare for next operation, then the second air cylinder (93) of the feeding part (9) is driven to work to drive the pushing plate (94) to push the supporting frame (961) to the lower side of the stainless steel tile (19), the fourth motor (72) is driven to work to place the stainless steel tile (19) on the top of the bearing plate (962), the bearing surface in the supporting frame (961) is always located at the top of the supporting frame (961) through a plurality of third springs (963), then the second air cylinder (93) is driven to reset, the supporting frame (961) is driven to reset through the two second springs (98), and the rotating operation of the second stainless steel tile (19) is prevented from being influenced by the supporting frame (961).
2. The automatic production process of the stainless steel fireproof tile according to claim 1, wherein: the feeding part (2) comprises a feeding frame (21), a first cylinder (22), a material pushing plate (23), a first supporting plate (24) and a plurality of second supporting legs (25), the first supporting plate (24) and the second supporting legs (25) are both vertically arranged on the top of the fixed bottom plate (1), the feeding frame (21) is arranged on the tops of the second supporting legs (25), the first cylinder (22) is installed at one side of the first support plate (24), and the output end of the first cylinder (22) passes through the side wall of the first supporting plate (24) and extends to the outside of the other side of the first supporting plate (24), the material pushing plate (23) is horizontally arranged between the first supporting plate (24) and the feeding frame (21), one end of the material pushing plate (23) is fixedly connected with the output end of the first cylinder (22), the other end of the material pushing plate (23) penetrates through the side wall of the feeding frame (21) and extends into the feeding frame (21).
3. The automatic production process of the stainless steel fireproof tile according to claim 1, wherein: the moving part (3) comprises a first sliding plate (31), a first motor (32), a first gear (33), a sliding frame (34), a second motor (35), a first screw rod (36), a third motor (37), a second screw rod (38), a first limit column (39), a bearing block (40), two clamping blocks (41) and two L-shaped blocks (42), the first sliding plate (31) is horizontally and slidably arranged on the top of the fixed bottom plate (1), the first motor (32) is arranged on the top of the first sliding plate (31), the output end of the first motor (32) sequentially penetrates through the first sliding plate (31) and the sliding groove (10) to extend to the bottom of the fixed bottom plate (1), the first gear (33) is arranged on the output end of the first motor (32), the first gear (33) is meshed with the first rack (12), and the two L-shaped blocks (42) are vertically and symmetrically arranged on the top of the first sliding plate (31), the sliding frame (34) is arranged between two L-shaped blocks (42) in a sliding mode, the first screw (36) is arranged in the sliding frame (34) in a horizontal mode in a rotating mode, the first screw (36) is arranged in a double-thread mode, the two clamping blocks (41) are respectively sleeved at the double threads of the first screw (36), the two clamping blocks (41) are respectively in threaded connection with the double threads of the first screw (36), the tops of the two clamping blocks (41) penetrate through the top of the sliding frame (34) in an extending mode, the second motor (35) is arranged on the outer side of one L-shaped block (42) in a sliding mode, the output end of the second motor (35) penetrates through the L-shaped block (42) and is fixedly connected with one end of the sliding frame (34) and one end of the first screw (36), the third motor (37) is arranged at the bottom of the sliding frame (34), and the second screw (38) is vertically arranged at the output end of the third motor (37), the top of the second screw rod (38) penetrates through the sliding frame (34) to be rotatably connected with one L-shaped block (42), the second screw rod (38) is in threaded connection with the sliding frame (34), the first limiting column (39) is vertically installed at the inner top of the other L-shaped block (42), the bottom of the first limiting column (39) penetrates through the sliding frame (34) to be fixedly connected with the first sliding plate (31), and the bearing block (40) is horizontally installed at the top of the sliding frame (34).
4. The automatic production process of the stainless steel fireproof tile according to claim 3, wherein: the forming part (5) comprises a second Jiong type frame (51), a pressing block (52) and two oil cylinders (53), the second Jiong type frame (51) in a valley is installed at the top of the fixed base plate (1), the two oil cylinders (53) are installed at the top of the second Jiong type frame (51) at intervals, the output ends of the two oil cylinders (53) penetrate through the top of the second Jiong type frame (51) and extend into the second Jiong type frame (51), the pressing block (52) is horizontally installed at the output ends of the two oil cylinders (53), and the bottom of the pressing block (52) is provided with a wavy groove matched with the bearing block (40).
5. The automatic production process of the stainless steel fireproof tile according to claim 1, wherein: the coating part (6) comprises a third Jiong-shaped frame (61), a second sliding plate (62), a wave brush (63), a liquid storage box (64), a sleeve (65), a liquid outlet pipe (66), a first limiting ring (67) and a first spring (68), the third Jiong-shaped frame (61) is installed at the top of the fixed bottom plate (1), the liquid storage box (64) is installed at the top of the third Jiong-shaped frame (61), the sleeve (65) is installed at the bottom of the liquid storage box (64), the bottom of the sleeve (65) penetrates through the third Jiong-shaped frame (61) to extend into the third Jiong-shaped frame (61), the liquid outlet pipe (66) is arranged in the sleeve (65) in a sliding mode, the bottom of the liquid outlet pipe (66) penetrates through the sleeve (65) to extend out of the bottom of the sleeve (65), the first limiting ring (67) and the first spring (68) are both sleeved on the liquid outlet pipe (66), and two ends of the first spring (68) are respectively connected with the first limiting ring (67) and the top of the sleeve (65) The top of the wave brush is fixedly connected, a plurality of liquid outlet holes are formed in the outer side wall of the top end of the liquid outlet pipe (66), the second sliding plate (62) is horizontally arranged in the third Jiong type frame (61) in a sliding mode, round holes matched with the liquid outlet pipe (66) are formed in the second sliding plate (62), and the wave brush (63) is installed at the bottom of the second sliding plate (62).
6. The automatic production process of the stainless steel fireproof tile according to claim 1, wherein: the rotating part (7) comprises a fourth Jiong type frame (71), a fourth motor (72), a first rotating rod (73), a second rotating rod (74), a third rotating rod (75), a fifth motor (76), a synchronous belt (77), two rotating plates (78), two clamping blocks (79), two second gears (80) and two synchronous wheels (81), the fourth Jiong type frame (71) is installed at the top of the fixed base plate (1), the first rotating rod (73), the second rotating rod (74) and the third rotating rod (75) are horizontally arranged in the fourth Jiong type frame (71) in a rotating mode at intervals, the fourth motor (72) is installed on the outer side wall of the fourth Jiong type frame (71), the output end of the fourth motor (72) penetrates through the fourth Jiong type frame (71) and is fixedly connected with one end of the first rotating rod (73), the two rotating plates (78) are respectively installed on the outer side walls of the first rotating rod (73) and the third rotating rod (75), two block (79) rotate respectively and set up in the relative one side of two rotor plates (78), the opposite side at one rotor plate (78) is installed in fifth motor (76), and the output of fifth motor (76) passes rotor plate (78) and the block (79) middle-end fixed connection who corresponds, two second gear (80) are established respectively on first dwang (73) and second dwang (74), and two second gear (80) intermeshing, two synchronizing wheel (81) are established respectively on second dwang (74) and third dwang (75), hold-in range (77) cover is established on two synchronizing wheel (81).
7. The automatic production process of the stainless steel fireproof tile according to claim 1, wherein: the blanking part (9) comprises a second support plate (91), a third support plate (92), a second air cylinder (93), a pushing plate (94), a moving plate (95), a support assembly (96), two second limiting columns (97), two second springs (98) and two limiting blocks (99), the second support plate (91) and the third support plate (92) are vertically arranged at the bottom of the fixed bottom plate (1) at intervals, the two second limiting columns (97) are horizontally arranged at one side of the second support plate (91) at intervals in a sliding mode, the two second limiting columns (97) penetrate through the second support plate (91) to extend, the two limiting blocks (99) are respectively arranged at one ends of the two second limiting columns (97), the moving plate (95) is arranged at the other ends of the two second limiting columns (97), the second air cylinder (93) is arranged at one side of the third support plate (92), and the output end of the second cylinder (93) passes through the third support plate (92) and extends to the other side of the third support plate (92), the pushing plate (94) is installed on the output end of the second cylinder (93), the support assembly (96) comprises a support frame (961), a bearing plate (962) and a plurality of third springs (963), the support frame (961) is arranged in the rectangular hole (11) in a sliding manner, the bearing plate (962) is arranged in the support frame (961) in a horizontal sliding manner, and the plurality of third springs (963) are installed between the bearing plate (962) and the inner bottom of the support frame (961) at intervals in a rectangular manner.
8. The automatic production process of the stainless steel fireproof tile according to claim 3, wherein: the bottom of the sliding frame (34) is symmetrically provided with two blocking parts (17), the output end of each blocking part (17) penetrates through the side wall of the sliding frame (34) and extends out of the top of the sliding frame (34), the top of the fixed bottom plate (1) is vertically provided with a baffle (18) matched with the two blocking parts (17), each blocking part (17) comprises a third sliding plate (171), a fourth sliding plate (172), two limiting frames (173), two third limiting columns (174), two fourth springs (175) and two sliding blocks (176), the third sliding plate (171) is arranged at the bottom of the sliding frame (34) in a sliding manner, the fourth sliding plate (172) is arranged on the side wall of the sliding frame (34) in a sliding manner, the bottom of the fourth sliding plate (172) is arranged in an inclined manner, the two limiting frames (173) are symmetrically arranged at two sides of the fourth sliding plate (172), and two limit frames (173) are fixedly connected with the sliding frame (34), the two sliding blocks (176) are symmetrically arranged on two sides of the fourth sliding plate (172), the two sliding blocks (176) are respectively connected with the two limit frames (173) in a sliding manner, the two third limit columns (174) are vertically arranged in the two limit frames (173), the two third limit columns (174) are respectively connected with the two sliding blocks (176) in a sliding manner, the two fourth springs (175) are respectively sleeved on the two third limit columns (174), and two ends of each fourth spring (175) are respectively fixedly connected with the corresponding limit frame (173) and the sliding block (176).
Background
The stainless steel tile is a novel roof tile building material, and is called as a stainless steel tile because the main material is stainless steel, the stainless steel tile is generally formed by pressing and molding a stainless steel sheet, and then a layer of polyurethane foaming fireproof material is coated on the front surface, the back surface and the side surfaces of the stainless steel tile, polyurethane is named as polyurethane, and is a high molecular compound, the polyurethane is divided into soft polyurethane, hard polyurethane plastic and a polyurethane elastomer, the soft polyurethane mainly has a thermoplastic linear structure, and has better stability, chemical resistance, rebound resilience and mechanical property and smaller compression deformability than a PVC foaming material. Good heat insulation, sound insulation, shock resistance and gas defense performance. Therefore, the product is used as a packaging, sound insulation and filtering material. The hard polyurethane plastic has the advantages of light weight, excellent sound insulation and heat insulation performance, chemical resistance, good electrical property, easy processing and low water absorption rate. It is mainly used as a heat-insulating structural material in the building, automobile and aviation industries. The polyurethane elastomer has the performance between that of plastic and rubber, and has the advantages of oil resistance, wear resistance, low temperature resistance, aging resistance, high hardness and elasticity. Is mainly used in the shoe making industry and the medical industry. The polyurethane can also be used for preparing adhesives, coatings, synthetic leather and the like.
As shown in fig. 12, the production of the stainless steel fireproof tile in the prior art includes the following steps, firstly, punching a hole on the stainless steel, then transferring to a forming machine, forming into a tile shape, then coating polyurethane foaming fireproof material on the surface and the side surface, and finally obtaining the required stainless steel fireproof tile; all operate through different equipment at present, need the manual work to transport midway, very troublesome, the cost of labor is higher moreover, needs design stainless steel fire prevention tile automated production technology now urgently to be used for solving above-mentioned problem.
Disclosure of Invention
The embodiment of the application provides an automated production technology of stainless steel fireproof tile, including the following steps:
step 1, stainless steel plate feeding: the automatic drilling machine is provided with a fixed base plate, a feeding part, a moving part, a forming part, a coating part, a rotating part and a discharging part, wherein a sliding groove matched with the moving part and a rectangular hole matched with the discharging part are formed in the fixed base plate, a first rack matched with the moving part is installed at the bottom of the fixed base plate, the feeding part, the moving part, the forming part, the coating part and the rotating part are arranged at the top of the fixed base plate at intervals, the output end of the moving part penetrates through the sliding groove and extends to the bottom of the fixed base plate, a first Jiong-shaped frame is vertically installed at the top of the fixed base plate, a drilling motor is installed at the top of the first Jiong-shaped frame, the output end of the drilling motor penetrates through a first 20866, the top of the shaped frame extends into the first Jiong-shaped frame, the discharging part is arranged at the bottom of the fixed base plate, and the output end of the discharging part penetrates through the rectangular hole and extends, the bottom of the fixed bottom plate is provided with a plurality of first supporting feet at intervals in a vertical shape, a pulling plate communicated with the rectangular hole is hinged to the fixed bottom plate, a plurality of stainless steel plates are firstly stacked in a feeding frame of a feeding part, then a first motor of a driving moving part works to drive a first gear to rotate, the first gear is meshed with a first rack to drive a first sliding plate to move towards the direction of the feeding frame, two third sliding plates and a baffle are extruded to drive a fourth sliding plate to slide upwards, then a first cylinder is driven to work to drive a material pushing plate to push one stainless steel plate to the top of a supporting block, and the stainless steel plates are prevented from falling due to overlarge moving amplitude by the two fourth sliding plates;
step 2, clamping and fixing the stainless steel plate: then, a second motor is driven to work to drive the first screw rod to rotate, and the two clamping blocks are respectively in threaded connection with the double threads of the first screw rod to drive the two ends of the two clamping blocks to be clamped and fixed, so that the position of the stainless steel plate is prevented from being deviated;
step 3, drilling the stainless steel plate: the first motor is continuously driven to work to drive the first sliding plate to move below the drilling motor, the third motor and the drilling motor are driven to work simultaneously, the third motor works to drive the second screw rod to rotate, the sliding frame is driven to ascend through the threaded connection of the second screw rod and the sliding frame, and then the stainless steel plate is driven to ascend for drilling;
step 4, pressing the stainless steel plate into a tile shape: after drilling is finished, driving a first motor to work to drive a stainless steel plate to move to the position right below a laminated plate, and then driving a third motor and two oil cylinders of a forming part to work simultaneously to press the stainless steel plate into a tile shape to obtain a stainless steel tile;
step 5, coating polyurethane on one surface and one side wall of the stainless steel tile: the first motor is driven to work to drive the stainless steel tile to move to the position right below the wave brush of the coating part, the third motor is driven to work to drive the stainless steel tile to move upwards to abut against the wave brush, the wave brush is driven to slide upwards synchronously, the liquid outlet pipe is extruded upwards through the second sliding plate, a plurality of liquid outlet holes of the liquid outlet pipe enter the liquid storage tank, polyurethane liquid in the liquid storage tank passes through the liquid outlet pipe and the round hole to enter the wave brush, and polyurethane is coated on one surface and one side wall of the stainless steel tile;
and 6, clamping and rotating the stainless steel tile: then, the first motor is driven to work to drive the stainless steel tiles to move to the position below a fourth Jiong type frame of the rotating component, the fourth motor is driven to work to drive the first rotating rod to rotate, the second rotating rod is driven to rotate by meshing of the two second gears, the third rotating rod is driven to synchronously and reversely rotate by sleeving the synchronous belt on the two synchronous wheels, so that the stainless steel tiles are clamped by the two clamping blocks, then the second motor and the third motor are driven to work, the stainless steel tiles are loosened by the second motor, the supporting block is driven to downwards move by the third motor, and then the corresponding clamping block is driven to rotate by the fifth motor, so that the stainless steel tiles are driven to rotate;
and 7, coating polyurethane on the other surface and the other side wall of the stainless steel tile: then the bearing block is lifted to bear the stainless steel tile, the coating step is repeated, and polyurethane is coated on the other surface and the other side wall of the stainless steel tile to obtain a stainless steel fireproof tile;
step 8, automatic blanking of the stainless steel refractory tile: after the coating is accomplished, drive fourth motor work and hold stainless steel tile, drive first motor work and drive first sliding plate and remove to material loading frame department and prepare the operation next time, second cylinder work of drive unloading part drives the below that the catch bar pushed the carriage to stainless steel tile after that, drive fourth motor work and place stainless steel tile in the top of loading board, make the loading end in the carriage be in the top of carriage all the time through a plurality of third springs, drive the second cylinder and reset after that, drive the carriage through two second springs and reset, prevent that the carriage from influencing the rotation operation of second piece stainless steel tile.
The embodiment of the application adopts at least one technical scheme which can achieve the following beneficial effects:
the process provided by the invention is ingenious in design and smooth in connection among the working procedures, and realizes feeding of the stainless steel plate, clamping and fixing of the stainless steel plate, drilling of the stainless steel plate, pressing of the stainless steel plate into a tile shape, coating of polyurethane on one side and one side wall of the stainless steel tile, clamping and rotating of the stainless steel tile, coating of polyurethane on the other side and the other side wall of the stainless steel tile and automatic blanking of the stainless steel refractory tile, so that the production speed of the stainless steel refractory tile is increased, the labor is saved, the production cost is reduced, the process has remarkable economic benefits, the step of manual transportation in midway is omitted, and the working efficiency is increased.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic perspective view of a first angle of the present invention;
FIG. 2 is a perspective view of a second angle of the present invention;
FIG. 3 is a schematic perspective view of a loading unit according to the present invention;
FIG. 4 is a schematic perspective view of a moving part according to the present invention;
FIG. 5 is a schematic cross-sectional view of a partial perspective structure of the moving part of the present invention;
FIG. 6 is a schematic perspective view of a molded part of the present invention;
FIG. 7 is a schematic cross-sectional view of a partial perspective structure of a coated part of the invention;
FIG. 8 is an enlarged view taken at A in FIG. 7;
FIG. 9 is a perspective view of a rotating member of the present invention;
FIG. 10 is a schematic sectional view of a partial three-dimensional structure of the blanking member of the present invention;
FIG. 11 is a schematic perspective view of a barrier component of the present invention;
FIG. 12 is a diagram of a product of the present invention;
FIG. 13 is a process flow diagram of the present invention.
In the figure: the device comprises a fixed bottom plate 1, a feeding component 2, a feeding frame 21, a first air cylinder 22, a material pushing plate 23, a first supporting plate 24, a second supporting foot 25, a moving component 3, a first sliding plate 31, a first motor 32, a first gear 33, a sliding frame 34, a second motor 35, a first screw rod 36, a third motor 37, a second screw rod 38, a first limiting column 39, a bearing block 40, a clamping block 41, an L-shaped block 42, a forming component 5, a second Jiong-shaped frame 51, a pressing block 52, an oil cylinder 53, a coating component 6, a third Jiong-shaped frame 61, a second sliding plate 62, a wave brush 63, a liquid storage tank 64, a sleeve 65, a liquid outlet pipe 66, a first limiting ring 67, a first spring 68, a rotating component 7, a fourth Jiong-shaped frame 71, a fourth motor 72, a first rotating rod 73, a second rotating rod 74, a third motor 75, a fifth motor 76, a synchronous belt 77, a rotating plate 78, a clamping block 79 and a second gear 80, The device comprises a synchronizing wheel 81, a blanking part 9, a second supporting plate 91, a third supporting plate 92, a second air cylinder 93, a pushing plate 94, a moving plate 95, a supporting assembly 96, a supporting frame 961, a bearing plate 962, a third spring 963, a second limiting column 97, a second spring 98, a limiting block 99, a sliding groove 10, a rectangular hole 11, a first rack 12, a first Jiong-shaped frame 13, a drilling motor 14, a first supporting leg 15, a pulling plate 16, a blocking part 17, a third sliding plate 171, a fourth sliding plate 172, a limiting frame 173, a third limiting column 174, a fourth spring 175, a sliding block 176, a baffle 18 and a stainless steel tile 19.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the technical solutions of the present application will be described in detail and completely with reference to the following specific embodiments of the present application and the accompanying drawings. It should be apparent that the described embodiments are only some of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The technical solutions provided by the embodiments of the present application are described in detail below with reference to the accompanying drawings.
In this embodiment, as shown in fig. 1 to 13, an automatic production process of a stainless steel fire tile includes the following steps:
step 1, stainless steel plate feeding: set up PMKD 1, material loading part 2, moving part 3, shaping part 5, coating part 6, rotary part 7 and unloading part 9, set up on the PMKD 1 with moving part 3 matched with sliding tray 10 and with unloading part 9 matched with rectangular hole 11 to the first rack 12 with moving part 3 matched with is installed to the bottom of PMKD 1, material loading part 2, moving part 3, shaping part 5, coating part 6 and rotary part 7 interval set up at the top of PMKD 1, and the output of moving part 3 passes sliding tray 10 and extends to the bottom of PMKD 1, the top of PMKD 1 is vertical form and installs first Jiong type frame 13, drilling motor 14 is installed to the top of first Jiong type frame 13, the output of drilling motor 14 passes first Jiong type frame 13 top and extends to in the first Jiong type frame 13, the blanking part 9 is arranged at the bottom of the fixed bottom plate 1, the output end of the blanking part 9 passes through the rectangular hole 11 to extend, the bottom of the fixed bottom plate 1 is vertically provided with a plurality of first supporting feet 15 at intervals, the fixed bottom plate 1 is hinged with a pulling plate 16 communicated with the rectangular hole 11, when in processing, a plurality of stainless steel plates are firstly stacked in the feeding frame 21, then the first motor 32 is driven to work to drive the first gear 33 to rotate, the first gear 33 is meshed with the first rack 12 to drive the first sliding plate 31 to move towards the feeding frame 21, so that the two third sliding plates 171 are pressed against the blocking plate 18, and the fourth sliding plate 172 is driven to slide upwards, then, the first air cylinder 22 is driven to work to drive the material pushing plate 23 to push a stainless steel plate to the top of the bearing block 40, and the stainless steel plate is prevented from falling due to overlarge moving amplitude through the two fourth sliding plates 172;
step 2, clamping and fixing the stainless steel plate: then, the second motor 35 is driven to work to drive the first screw rod 36 to rotate, and the two clamping blocks 41 are respectively in threaded connection with the double threads of the first screw rod 36 to drive the two clamping blocks 41 to clamp and fix the two ends of the stainless steel plate, so that the position of the stainless steel plate is prevented from shifting;
step 3, drilling the stainless steel plate: the first motor 32 is continuously driven to work to drive the first sliding plate 31 to move to the position below the drilling motor 14, the third motor 37 and the drilling motor 14 are driven to work simultaneously, the third motor 37 works to drive the second screw rod 38 to rotate, the sliding frame 34 is driven to ascend through the threaded connection of the second screw rod 38 and the sliding frame 34, and then the stainless steel plate is driven to ascend for drilling;
step 4, pressing the stainless steel plate into a tile shape: after the drilling is finished, driving the first motor 32 to work to drive the stainless steel plate to move to the position right below the laminated plate, and then driving the third motor 37 and the two oil cylinders 53 to work simultaneously to press the stainless steel plate into a tile shape to obtain a stainless steel tile 19;
step 5, coating polyurethane on one surface and one side wall of the stainless steel tile: the first motor 32 is driven to work to drive the stainless steel tile 19 to move to the position right below the wave brush 63, the third motor 37 is driven to work to drive the stainless steel tile 19 to move upwards to abut against the wave brush 63, the wave brush 63 is driven to slide upwards synchronously, the liquid pipe 66 is extruded upwards through the second sliding plate 62, a plurality of liquid outlet holes of the liquid outlet pipe 66 enter the liquid storage box 64, polyurethane liquid in the liquid storage box 64 penetrates through the liquid outlet pipe 66 and the round hole to enter the wave brush 63, and polyurethane is coated on one surface and one side wall of the stainless steel tile 19;
and 6, clamping and rotating the stainless steel tile: then, the first motor 32 is driven to work to drive the stainless steel tile 19 to move to the position below the fourth Jiong-shaped frame 71, the fourth motor 72 is driven to work to drive the first rotating rod 73 to rotate, the second rotating rod 74 is driven to rotate through the meshing of the two second gears 80, the third rotating rod 75 is driven to synchronously and reversely rotate by being sleeved on the two synchronizing wheels 81 through the synchronous belt 77, then the two clamping blocks 79 clamp the stainless steel tile 19, the second motor 35 and the third motor 37 are driven to work, the second motor 35 works to loosen the stainless steel tile 19, the third motor 37 works to drive the bearing block 40 to move downwards, and then the fifth motor 76 is driven to work to drive the corresponding clamping block 79 to rotate, so that the stainless steel tile 19 is driven to rotate;
and 7, coating polyurethane on the other surface and the other side wall of the stainless steel tile: then the supporting block 40 is lifted to support the stainless steel tile 19, the coating step is repeated, and polyurethane is coated on the other surface and the other side wall of the stainless steel tile 19 to obtain the required stainless steel fireproof tile;
step 8, automatic blanking of the stainless steel refractory tile: after coating, the fourth motor 72 is driven to work to clamp the stainless steel tile 19, the first motor 32 is driven to work to drive the first sliding plate 31 to move to the position of the loading frame 21 to prepare for next operation, then the second cylinder 93 is driven to work to drive the pushing plate 94 to push the supporting frame 961 to the position below the stainless steel tile 19, the fourth motor 72 is driven to work to place the stainless steel tile 19 on the top of the supporting plate 962, the bearing surface in the supporting frame 961 is always positioned at the top of the supporting frame 961 through the third springs 963, then the second cylinder 93 is driven to reset, the supporting frame 961 is driven to reset through the second springs 98, the supporting frame 961 is prevented from influencing the rotating operation of the second stainless steel tile 19, and in conclusion, the step of manual transferring needed in midway is omitted in the device, the labor cost is reduced, and the working efficiency is improved.
Specifically, the feeding part 2 includes a feeding frame 21, a first cylinder 22, a material pushing plate 23, a first supporting plate 24 and a plurality of second supporting legs 25, the first supporting plate 24 and the plurality of second supporting legs 25 are both vertically installed at the top of the fixing base plate 1, the feeding frame 21 is installed at the top of the plurality of second supporting legs 25, the first cylinder 22 is installed at one side of the first supporting plate 24, and the output end of the first cylinder 22 penetrates through the side wall of the first supporting plate 24 and extends to the outside of the other side of the first supporting plate 24, the material pushing plate 23 is horizontally arranged between the first supporting plate 24 and the feeding frame 21, one end of the material pushing plate 23 is fixedly connected with the output end of the first cylinder 22, the other end of the material pushing plate 23 penetrates through the side wall of the feeding frame 21 and extends into the feeding frame 21, and the single feeding amount of the stainless steel plate is controlled by the material pushing plate 23.
Specifically, the moving part 3 includes a first sliding plate 31, a first motor 32, a first gear 33, a sliding frame 34, a second motor 35, a first screw 36, a third motor 37, a second screw 38, a first limit column 39, a support block 40, two clamping blocks 41 and two L-shaped blocks 42, the first sliding plate 31 is horizontally and slidably disposed on the top of the fixed bottom plate 1, the first motor 32 is mounted on the top of the first sliding plate 31, an output end of the first motor 32 sequentially passes through the first sliding plate 31 and the sliding groove 10 and extends to the bottom of the fixed bottom plate 1, the first gear 33 is mounted on the output end of the first motor 32, the first gear 33 is engaged with the first rack 12, the two L-shaped blocks 42 are vertically and symmetrically mounted on the top of the first sliding plate 31, the sliding frame 34 is slidably disposed between the two L-shaped blocks 42, the first screw 36 is horizontally and rotatably disposed in the sliding frame 34, the first screw rod 36 is provided with double threads, the two clamping blocks 41 are respectively sleeved at the double threads of the first screw rod 36, the two clamping blocks 41 are respectively in threaded connection with the double threads of the first screw rod 36, the tops of the two clamping blocks 41 penetrate through the top of the sliding frame 34 to be arranged in an extending manner, the second motor 35 is arranged on the outer side of one L-shaped block 42 in a sliding manner, the output end of the second motor 35 penetrates through the L-shaped block 42 to be fixedly connected with one end of the sliding frame 34 and one end of the first screw rod 36, the third motor 37 is arranged at the bottom of the sliding frame 34, the second screw rod 38 is vertically arranged at the output end of the third motor 37, the top of the second screw rod 38 penetrates through the sliding frame 34 to be connected with one L-shaped block 42 in a rotating manner, the second screw rod 38 is in threaded connection with the sliding frame 34, the first limit column 39 is vertically arranged at the top of the other L-shaped block 42, the bottom of the first limiting column 39 penetrates through the sliding frame 34 to be fixedly connected with the first sliding plate 31, the bearing block 40 is horizontally installed at the top of the sliding frame 34, the first motor 32 is driven to work to drive the first gear 33 to rotate, the first sliding plate 31 is driven to move along the length direction of the first rack 12 through the meshing of the first gear 33 and the first rack 12, the second motor 35 is driven to work to drive the first screw rod 36 to rotate, and the two clamping blocks 41 are respectively in threaded connection with the double threads of the first screw rod 36 to drive the two clamping blocks 41 to clamp and fix the two ends of the stainless steel plate, so that the position of the stainless steel plate is prevented from shifting.
Specifically, the forming part 5 comprises a second Jiong-shaped frame 51, a pressing block 52 and two oil cylinders 53, the second Jiong-shaped frame 51 in the valley is installed on the top of the fixed base plate 1, the two oil cylinders 53 are installed on the top of the second Jiong-shaped frame 51 at intervals, the output ends of the two oil cylinders 53 extend into the second Jiong-shaped frame 51 through the top of the second Jiong-shaped frame 51, the pressing block 52 is horizontally installed on the output ends of the two oil cylinders 53, the bottom of the pressing block 52 is provided with a wavy groove matched with the bearing block 40, and the shape of the stainless steel tile 19 is limited by the wavy groove.
Specifically, the coating part 6 comprises a third Jiong-shaped frame 61, a second sliding plate 62, a wave brush 63, a liquid storage tank 64, a sleeve 65, a liquid outlet pipe 66, a first limiting ring 67 and a first spring 68, the third Jiong-shaped frame 61 is mounted on the top of the fixed base plate 1, the liquid storage tank 64 is mounted on the top of the third Jiong-shaped frame 61, the sleeve 65 is mounted on the bottom of the liquid storage tank 64, the bottom of the sleeve 65 extends into the third Jiong-shaped frame 61 through the third Jiong-shaped frame 61, the liquid outlet pipe 66 is slidably disposed in the sleeve 65, the bottom of the liquid outlet pipe 66 extends out of the bottom of the sleeve 65 through the sleeve 65, the first limiting ring 67 and the first spring 68 are both sleeved on the liquid outlet pipe 66, both ends of the first spring 68 are fixedly connected with the top of the first limiting ring 67 and the inner top of the sleeve 65, a plurality of liquid outlet holes are formed in the outer side wall of the top end of the liquid outlet pipe 66, the second sliding plate 62 is horizontally and slidably arranged in the third Jiong-shaped frame 61, a circular hole matched with the liquid outlet pipe 66 is formed in the second sliding plate 62, the wave-shaped brush 63 is installed at the bottom of the second sliding plate 62, and the first spring 68 provides downward acting force for the liquid outlet pipe 66 to prevent the liquid in the liquid storage tank 64 from leaking out through the liquid outlet hole.
Specifically, the rotating member 7 includes a fourth Jiong-shaped frame 71, a fourth motor 72, a first rotating rod 73, a second rotating rod 74, a third rotating rod 75, a fifth motor 76, a synchronous belt 77, two rotating plates 78, two engaging blocks 79, two second gears 80 and two synchronous wheels 81, the fourth Jiong-shaped frame 71 is installed on the top of the fixed base plate 1, the first rotating rod 73, the second rotating rod 74 and the third rotating rod 75 are all horizontally and intermittently and rotatably disposed in the fourth Jiong-shaped frame 71, the fourth motor 72 is installed on the outer side wall of the fourth Jiong-shaped frame 71, the output end of the fourth motor 72 penetrates through the fourth Jiong-shaped frame 71 and is fixedly connected with one end of the first rotating rod 73, the two rotating plates 78 are respectively installed on the outer side walls of the first rotating rod 73 and the third rotating plate 75, the two engaging blocks 79 are respectively rotatably disposed on the opposite sides of the two rotating plates 78, the fifth motor 76 is installed on the other side of one rotating plate 78, the output end of the fifth motor 76 passes through the rotating plate 78 and is fixedly connected with the middle end of the corresponding clamping block 79, the two second gears 80 are respectively sleeved on the first rotating rod 73 and the second rotating rod 74, the two second gears 80 are meshed with each other, the two synchronizing wheels 81 are respectively sleeved on the second rotating rod 74 and the third rotating rod 75, the synchronous belt 77 is sleeved on the two synchronizing wheels 81 to drive the fourth motor 72 to work and drive the first rotating rod 73 to rotate, the two second gears 80 are meshed to drive the second rotating rod 74 to rotate, the synchronous belt 77 is sleeved on the two synchronizing wheels 81 to drive the third rotating rod 75 to synchronously and reversely rotate, so that the two clamping blocks 79 clamp the stainless steel tile 19, and then the fifth motor 76 is driven to work and drive the corresponding clamping block 79 to rotate, thereby rotating the stainless steel tile 19.
Specifically, the blanking part 9 includes a second support plate 91, a third support plate 92, a second cylinder 93, a pushing plate 94, a moving plate 95, a support assembly 96, two second limiting posts 97, two second springs 98 and two limiting blocks 99, wherein the second support plate 91 and the third support plate 92 are vertically installed at the bottom of the fixed bottom plate 1 at intervals, the two second limiting posts 97 are horizontally installed at one side of the second support plate 91 at intervals in a sliding manner, the two second limiting posts 97 extend through the second support plate 91, the two limiting blocks 99 are respectively installed at one ends of the two second limiting posts 97, the moving plate 95 is installed at the other ends of the two second limiting posts 97, the second cylinder 93 is installed at one side of the third support plate 92, and the output end of the second cylinder 93 extends to the other side of the third support plate 92 through the third support plate 92, the pushing plate 94 is mounted on the output end of the second cylinder 93, the supporting assembly 96 includes a supporting frame 961, a supporting plate 962 and a plurality of third springs 963, the supporting frame 961 is slidably disposed in the rectangular hole 11, the supporting plate 962 is slidably disposed in the supporting frame 961 in a horizontal manner, the plurality of third springs 963 are mounted between the supporting plate 962 and the inner bottom of the supporting frame 961 in a rectangular manner at intervals, and the supporting surface in the supporting frame 961 is always at the top of the supporting frame 961 by the plurality of third springs 963.
Specifically, two blocking members 17 are symmetrically arranged at the bottom of the sliding frame 34, the output end of each blocking member 17 extends out of the top of the sliding frame 34 through the side wall of the sliding frame 34, the top of the fixed base plate 1 is vertically provided with the baffle 18 matched with the two blocking members 17, each blocking member 17 comprises a third sliding plate 171, a fourth sliding plate 172, two limiting frames 173, two third limiting columns 174, two fourth springs 175 and two sliding blocks 176, the third sliding plate 171 is slidably arranged at the bottom of the sliding frame 34, the fourth sliding plate 172 is slidably arranged on the side wall of the sliding frame 34, the bottom of the fourth sliding plate 172 is obliquely arranged, the two limiting frames 173 are symmetrically arranged at the two sides of the fourth sliding plate 172, the two limiting frames 173 are fixedly connected with the sliding frame 34, the two sliding blocks 176 are symmetrically arranged at the two sides of the fourth sliding plate 172, and the two sliding blocks 176 are respectively connected with the two limiting frames 173 in a sliding manner, the two third limiting columns 174 are vertically installed in the two limiting frames 173, the two third limiting columns 174 are respectively connected with the two sliding blocks 176 in a sliding manner, the two fourth springs 175 are respectively sleeved on the two third limiting columns 174, two ends of each fourth spring 175 are respectively fixedly connected with the corresponding limiting frame 173 and the corresponding sliding block 176, when the third sliding plate 171 and the baffle plate 18 are extruded, the fourth sliding plate 172 is driven to slide upwards to limit the stainless steel plate, and the stainless steel plate is prevented from falling due to overlarge moving amplitude.
The above description is only an example of the present application and is not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
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