1. A system for timing and reminding a part replacement cycle is characterized by comprising,

the timing module is connected with the reminding module and used for starting timing when the machine starts to work, closing timing when the machine stops working, calculating the working time of the machine and sending the working time of the machine to the reminding module;

the reminding module is used for receiving the machine working time sent by the timing module and sending a reminder when the machine working time is more than or equal to a set period;

and the updating module is connected with the timing module and used for updating the timing time of the timing module after the parts are replaced.

2. The system of claim 1, further comprising: and the history recording module is used for recording the replacement of the parts, updating the service duration of the parts according to the big data of the actual service cycle of the parts and correcting the set cycle.

3. The system of claim 1, further comprising: and the supervision module is used for supervising the maintenance effect of maintenance personnel.

4. The system of claim 1, further comprising: the remote control module: the remote monitoring system is used for remotely checking the historical records, updating the timing time and setting the updating period.

5. A method for timing and reminding a part replacement cycle is characterized by comprising the following steps:

s1, when the machine starts working, the timing module starts timing, when the machine stops working, the timing module closes timing, calculates the working time of the machine, and sends the working time of the machine to the reminding module;

s2, receiving the machine working time sent by the timing module, and sending a prompt by the prompt module when the machine working time is more than or equal to a set period;

and S3, after the parts are replaced, the timing time is updated by the updating module.

6. The method of claim 1, further comprising: and recording the replacement of the parts through a history recording module, updating the service life of the parts according to the big data of the actual service cycle of the parts, and correcting the set cycle.

7. The method of claim 1, further comprising:

the maintenance effect of maintenance personnel is supervised through the supervision module.

8. The method of claim 1, further comprising: and the history record is remotely checked through the remote control module, the timing time is updated, and the updating period is set.

9. A device for timing and reminding a part replacement cycle, comprising: memory, processor and computer program stored on the memory and executable on the processor, the computer program when executed by the processor implementing the steps of the method of component replacement cycle timing and alerting as claimed in any one of claims 5 to 8.

10. A computer-readable storage medium, on which an information transfer implementation program is stored, which when executed by a processor implements the steps of the method for timing and reminding a part replacement cycle according to any one of claims 5 to 8.

Background

The requirement of the rolling and packing workshop on equipment management is continuously improved, preventive maintenance and planned maintenance are two maintenance modes which are widely popularized at present, and the two modes can obviously reduce after-the-fact maintenance and reduce equipment outage rate. This puts higher demands on spare part management. Because the operating condition and the service life of each piece of equipment are different, the degree of wear of parts of the equipment is different, the service life of key parts of each piece of equipment cannot be accurately judged, replacement is too early, spare parts are easy to waste, equipment failure can be caused by untimely replacement, the maintenance time of the equipment is prolonged, the product quality can be influenced, and the waste of raw and auxiliary materials can be caused. At present, a cigarette machine maintenance management execution bag robot-to-person mode of a cigarette packaging workshop ZJ17 is that one maintainer is responsible for the maintenance work of a plurality of devices, a large number of replacement periods of parts need to be memorized, and in addition, factors such as personnel updating and the like are added, the condition that the service durations of the parts are different due to factors such as device halt, planned yield difference and the like cannot be effectively eliminated through an artificial paper recording mode, and preventive maintenance cannot be achieved.

Disclosure of Invention

The invention aims to provide a method, a system and a device for timing and reminding a part replacement cycle, and aims to solve the problem of timing and reminding the part replacement cycle.

The invention provides a system for timing and reminding a part replacement cycle, which comprises:

the timing module is connected with the reminding module and used for starting timing when the machine starts to work, closing timing when the machine stops working, calculating the working time of the machine and sending the working time of the machine to the reminding module;

the reminding module is used for receiving the machine working time sent by the timing module and sending a reminder when the machine working time is more than or equal to a set period;

and the updating module is connected with the timing module and used for updating the timing time of the timing module after the parts are replaced.

The invention also provides a method for timing and reminding the replacement period of the parts, which comprises the following steps:

s1, when the machine starts working, the timing module starts timing, when the machine stops working, the timing module closes timing, calculates the working time of the machine, and sends the working time of the machine to the reminding module;

s2, receiving the machine working time sent by the timing module, and sending a prompt by the prompt module when the machine working time is more than or equal to a set period;

and S3, after the parts are replaced, the timing time is updated by the updating module.

The embodiment of the invention also provides a timing and reminding method for the replacement period of the parts, which comprises the following steps: a memory, a processor and a computer program stored on the memory and executable on the processor, the computer program implementing the steps of the above method when executed by the processor.

The embodiment of the invention also provides a computer readable storage medium, wherein an implementation program for information transmission is stored on the computer readable storage medium, and the implementation program realizes the steps of the method when being executed by a processor.

By adopting the embodiment of the invention, the service time of the locomotive parts is counted more accurately, the implementation of predictive maintenance is facilitated, the labor intensity of workers is reduced, errors are prevented, and the recording efficiency of the service time of the parts is improved.

The foregoing description is only an overview of the technical solutions of the present invention, and the embodiments of the present invention are described below in order to make the technical means of the present invention more clearly understood and to make the above and other objects, features, and advantages of the present invention more clearly understandable.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

FIG. 1 is a schematic diagram of a system for timing and alerting of a part replacement cycle in accordance with an embodiment of the present invention;

FIG. 2 is a schematic diagram of a system for timing and alerting of a component replacement cycle in accordance with an embodiment of the present invention;

FIG. 3 is a first schematic view of a component replacement cycle timing reminder operating interface of the component replacement cycle timing and reminder system according to an embodiment of the present invention;

FIG. 4 is a second schematic view of a component replacement cycle timing reminder operating interface of the component replacement cycle timing and reminder system according to an embodiment of the present invention;

FIG. 5 is a flow chart of a method for timing and alerting a component replacement cycle in accordance with an embodiment of the present invention;

fig. 6 is a schematic diagram of a device for timing and reminding a part replacement cycle according to an embodiment of the present invention.

Description of reference numerals:

1: an update module; 2: a timing module; 3: and a reminding module.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise. Furthermore, the terms "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

System embodiment

According to an embodiment of the present invention, a system for timing and reminding a part replacement cycle is provided, fig. 1 is a schematic diagram of the system for timing and reminding a part replacement cycle according to an embodiment of the present invention, as shown in fig. 1, specifically including:

the timing module 2 is connected with the reminding module 3 and used for starting timing when the machine starts to work, closing timing when the machine stops working, calculating the working time of the machine and sending the working time of the machine to the reminding module;

the reminding module 3 is used for receiving the machine working time sent by the timing module 2 and sending a reminding when the machine working time is more than or equal to a set period;

and the updating module 1 is connected with the timing module 2 and is used for updating the timing time of the timing module to 0 after the parts are replaced.

The system further comprises: and the history recording module is used for recording the replacement of the parts, updating the service duration of the parts according to the big data of the actual service cycle of the parts and correcting the set cycle.

The system further comprises: and the supervision module is used for supervising the maintenance effect of maintenance personnel.

The system further comprises: the remote control module: the remote monitoring system is used for remotely checking the historical records, updating the timing time to 0 and setting the updating period.

According to the embodiment of the system, the specific implementation method is as follows;

fig. 2 is a schematic diagram of a system for timing and reminding a component replacement cycle according to an embodiment of the present invention, as shown in fig. 2:

timing is carried out on the basis of the equipment starting time, the timing is compared with a set period, the operation condition of the equipment is gradually improved, and a prompt is sent out when the service time is more than or equal to the set period. And after the key part is replaced, selecting a corresponding item, updating, and initializing the use time. The embodiment of the invention is integrated to an industrial control end, can be checked, updated and set at any time, and allows remote centralized management. The embodiment of the invention adopts a mode of autonomous calculation of each machine, the service time is updated every 10 minutes, the timing is automatically stopped when the equipment stops the machine, the timing is automatically started when the machine starts the machine, manual correction is not needed, and the influence of each brand and the planned yield of the machine is avoided.

The embodiment of the invention adopts decentralized thinking, does not have a fixed server, all computers in the network can be used as the server, can carry out data query, modification and management, can remotely update any client by one key, and is convenient for the maintenance and the upgrade of the client and the server.

Fig. 3 is a first schematic view of a part replacement cycle timing reminding operation interface of the part replacement cycle timing and reminding system according to the embodiment of the present invention, as shown in fig. 3:

fig. 4 is a second schematic view of a part replacement cycle timing reminding operation interface of the part replacement cycle timing and reminding system according to the embodiment of the present invention, as shown in fig. 4:

the set period is a long-time experience summary, and can be updated through big data of the actual use period of the parts, the remaining time is the set period minus the use time, the unit is hour, the use time is the accumulated time of the timing function every 10 minutes, when the remaining time is less than or equal to 0, the first word of the project name can turn blue, and the project name is reminded by red words. When a button for viewing the historical records is clicked, the graph 2 is opened, records of the parts which are replaced once can be viewed, including the use duration and the update time, and the set time in the graph 3 can be corrected according to the use duration so that the use duration is more accurate.

The invention can more accurately count the service time of the locomotive parts, is convenient for implementing predictive maintenance, lightens the labor intensity of workers, prevents errors and improves the recording efficiency of the service time of parts.

Method embodiment

According to an embodiment of the present invention, a method for timing and reminding a part replacement cycle is provided, fig. 5 is a flowchart of the method for timing and reminding a part replacement cycle according to the embodiment of the present invention, and as shown in fig. 5, the method specifically includes:

s1, when the machine starts working, the timing module starts timing, when the machine stops working, the timing module closes timing, calculates the working time of the machine, and sends the working time of the machine to the reminding module;

s2, receiving the machine working time sent by the timing module, and sending a prompt by the prompt module when the machine working time is more than or equal to a set period;

s3, after the component is replaced, the update module updates the count time to 0.

The method further comprises the following steps: and recording the replacement of the parts through a history recording module, updating the service life of the parts according to the big data of the actual service cycle of the parts, and correcting the set cycle.

The method further comprises the following steps:

the maintenance effect of maintenance personnel is supervised through the supervision module.

The method further comprises the following steps: and remotely checking the history record through a remote control module, updating the timing time to 0 and setting an updating period.

The embodiment of the present invention is a system embodiment corresponding to the above method embodiment, and specific operations of each module may be understood with reference to the description of the method embodiment, which is not described herein again.

Device embodiment II

An embodiment of the present invention provides a device for timing and reminding a replacement cycle of a component, as shown in fig. 6, including: a memory 60, a processor 62 and a computer program stored on the memory 60 and executable on the processor 62, the computer program, when executed by the processor, implementing the steps of the above-described method embodiments.

Device embodiment III

The embodiment of the present invention provides a computer-readable storage medium, on which an implementation program for information transmission is stored, and when being executed by the processor 62, the implementation program implements the steps in the above method embodiments.

The computer-readable storage medium of this embodiment includes, but is not limited to: ROM, RAM, magnetic or optical disks, and the like.

It will be apparent to those skilled in the art that the modules or steps of the present invention described above may be implemented by a general purpose computing device, they may be centralized on a single computing device or distributed across a network of multiple computing devices, and alternatively, they may be implemented by program code executable by a computing device, such that they may be stored in a storage device and executed by a computing device, and in some cases, the steps shown or described may be performed in an order different than that described herein, or they may be separately fabricated into individual integrated circuit modules, or multiple ones of them may be fabricated into a single integrated circuit module. Thus, the present invention is not limited to any specific combination of hardware and software.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; however, these modifications or alternative technical solutions of the embodiments of the present invention do not depart from the scope of the present invention.