Sealing ring detection equipment for clutch and automatic clutch assembling machine

文档序号:5796 发布日期:2021-09-17 浏览:43次 中文

1. A seal ring detection apparatus for a clutch, comprising:

a frame;

the feeding mechanism is arranged on the rack, and a positioning disc is arranged on the feeding mechanism and used for placing a clutch shell to be detected;

the primary ejection mechanism is arranged on the rack and is positioned below the feeding mechanism, and the primary ejection mechanism is used for ejecting the positioning disc out of the feeding mechanism;

the jacking mechanism can be abutted against the clutch shell and enables the clutch shell to be far away from the positioning plate;

the rotating mechanism is arranged on the jacking mechanism, and can drive the clutch shell to rotate by driving the jacking mechanism to rotate when the jacking mechanism pushes the clutch assembly out of the positioning plate;

and the detection mechanism is arranged on the rack and is used for detecting the sealing ring on the clutch shell when the rotating mechanism drives the clutch shell to rotate.

2. The apparatus for detecting a seal ring for a clutch according to claim 1, wherein the lift mechanism comprises:

the fixing frame is arranged on the rack;

the movable frame is provided with a slide rail, the movable frame is provided with a slide block, the slide block is in sliding abutting contact with the slide rail, and the movable frame is provided with a jacking rod;

the main body part of the first cylinder is arranged on the movable frame, the output end of the first cylinder is arranged on the fixed frame, and when the first cylinder drives the movable frame to move, the first cylinder can drive the jacking rod to move along the vertical direction.

3. The seal ring detection device for the clutch according to claim 2, wherein a rotating motor is arranged on the rotating mechanism, the rotating motor is arranged on the movable frame and located on one side of the first cylinder, an output end of the rotating motor is provided with a driving wheel, a driven wheel is arranged on an outer side wall of the lifting rod, and the driving wheel is connected with the driven wheel through a belt.

4. The seal ring detection device for the clutch according to claim 2, further comprising a locking mechanism, wherein the locking mechanism is provided with a locking rod, the locking rod is movably disposed inside the lifting rod, the upper end of the lifting rod is provided with an elastic chuck, the upper end of the locking rod is provided with a push head, and the locking mechanism drives the push head to move towards the elastic chuck so as to drive the elastic chuck to clamp the clutch housing.

5. The apparatus for detecting the seal ring of the clutch according to claim 4, wherein the locking mechanism further comprises a second cylinder, and an output end of the second cylinder is connected to a bottom end of the locking rod.

6. A seal ring detecting apparatus for a clutch according to claim 1, wherein the initial ejecting mechanism comprises:

a third cylinder disposed on the frame;

the push plate is arranged at the output end of the third cylinder, guide posts are arranged on two sides of the push plate, and the guide posts are movably arranged on the rack.

7. A seal ring detecting apparatus for a clutch according to claim 2, wherein the detecting mechanism comprises:

the mounting frame is arranged on the rack and is positioned on one side of the feeding mechanism;

the top light source is arranged on the fixed frame;

the side light source is arranged on the mounting frame, and the top light source and the side light source are both bowl-shaped light sources;

and the detection camera is arranged on the mounting rack.

8. The seal ring detection device for the clutch according to claim 7, wherein an upright is disposed on the mounting frame, the upright is disposed on the frame, a plurality of laterally moving columns are disposed on the upright, the laterally moving columns are movably disposed on the upright, and a plurality of rotating chucks are rotatably disposed on each of the laterally moving columns.

9. An automatic clutch assembling machine, comprising: the seal ring detecting apparatus for a clutch according to any one of claims 1 to 8.

Background

The clutch is mounted between the engine and the transmission and is the assembly in the vehicle driveline that is directly associated with the engine. The clutch is usually mounted with the flywheel set of the engine crankshaft and is the part that cuts off and transmits power between the engine and the vehicle drive train. During the whole process of starting the automobile to normally drive, the driver can operate the clutch according to the requirement, so that the engine and the transmission system are temporarily separated or gradually connected, and the power output from the engine to the transmission system is cut off or transmitted. The function of the device is to ensure that the engine and the transmission can be gradually jointed, thereby ensuring the stable starting of the automobile; temporarily disconnecting the engine from the transmission to facilitate shifting and reduce shock during shifting; when the automobile is braked emergently, the brake can play a role in separation, and the transmission systems such as a speed changer and the like are prevented from being overloaded, so that a certain protection effect is achieved.

In the conventional clutch manufacturing process, it is necessary to judge whether the seal ring 710 on the clutch housing 700 is intact and mounted in place by naked eyes. As shown in fig. 1, the sizes of the seal rings 710 installed at different positions on the clutch housing 700 are different, and when the types of the clutch housings are different, the positions of the seal rings installed thereon are also different, and it is difficult to ensure the installation accuracy of the seal rings due to instability of efforts and physical strength detected by workers.

Disclosure of Invention

The invention aims to solve the technical problem of the prior art and provides sealing ring detection equipment for a clutch and an automatic assembling machine for the clutch.

The technical scheme adopted by the invention for solving the technical problems is as follows: a seal ring detection apparatus for a clutch is provided, including:

a frame;

the feeding mechanism is arranged on the rack, and a positioning disc is arranged on the feeding mechanism and used for placing a clutch shell to be detected;

the initial ejection mechanism is arranged on the rack and is positioned below the feeding mechanism, and the initial ejection mechanism can eject the positioning disc out of the feeding mechanism;

the jacking mechanism can be abutted against the clutch shell and enables the clutch shell to be far away from the positioning plate;

the rotating mechanism is arranged on the jacking mechanism, and when the jacking mechanism pushes the clutch assembly out of the positioning plate, the rotating mechanism can drive the jacking mechanism to rotate so as to drive the clutch shell to rotate;

and the detection mechanism is arranged on the rack and is used for detecting the sealing ring on the clutch shell when the rotating mechanism drives the clutch shell to rotate.

In the above-mentioned a sealing washer check out test set for clutch, the climbing mechanism includes:

the fixing frame is arranged on the rack;

the movable frame is provided with a slide rail, the movable frame is provided with a slide block, the slide block is in sliding abutting contact with the slide rail, and the movable frame is provided with a jacking rod;

the main body part of the first cylinder is arranged on the movable frame, the output end of the first cylinder is arranged on the fixed frame, and when the first cylinder drives the movable frame to move, the first cylinder can drive the jacking rod to move along the vertical direction.

At foretell a sealing washer check out test set for clutch, slewing mechanism is last to be equipped with the rotation motor, the rotation motor sets up on the adjustable shelf and be in one side of first cylinder, the output that rotates the motor is equipped with the action wheel, be equipped with on the lateral wall of jacking pole from the driving wheel, the action wheel passes through the belt with following the driving wheel and is connected.

The seal ring detection equipment for the clutch further comprises a locking mechanism, wherein a locking rod is arranged on the locking mechanism, the locking rod is movably arranged inside the jacking rod, an elastic chuck is arranged at the upper end of the jacking rod, a pushing head is arranged at the upper end of the locking rod, and the locking mechanism drives the pushing head to move towards the direction of the elastic chuck so as to drive the elastic chuck to clamp the clutch shell.

At foretell a sealing washer check out test set for clutch, still be equipped with the second cylinder on the locking mechanism, the output of second cylinder is connected the bottom of check lock lever.

In the above-mentioned seal ring check out test set for clutch, the initial ejection mechanism includes:

a third cylinder disposed on the frame;

the push plate is arranged at the output end of the third cylinder, guide posts are arranged on two sides of the push plate, and the guide posts are movably arranged on the rack.

In the above-mentioned seal ring check apparatus for a clutch, the check mechanism includes:

the mounting frame is arranged on the rack and is positioned on one side of the feeding mechanism;

the top light source is arranged on the fixed frame;

the side light source is arranged on the mounting frame, and the top light source and the side light source are both bowl-shaped light sources;

and the detection camera is arranged on the mounting rack.

At foretell a sealing washer check out test set for clutch, be equipped with the stand on the mounting bracket, the stand sets up in the frame, be equipped with a plurality of lateral shifting post on the stand, the activity of lateral shifting post sets up on the stand, every all rotate on the lateral shifting post and be equipped with a plurality of and rotate the chuck.

The invention also provides an automatic assembling machine for the clutch, which solves the technical problem and comprises the sealing ring detection equipment for the clutch.

Compared with the prior art, the detection process of the seal ring on the clutch shell by the seal ring detection equipment for the clutch is completed by the equipment, compared with the traditional manual detection, the detection speed is higher, the detection precision is higher, and the detection error caused by the instability of vigor and physical strength of detection personnel in the manual detection is completely overcome.

Drawings

FIG. 1 is a perspective view of a clutch housing;

FIG. 2 is a perspective view of a seal ring detecting apparatus for a clutch according to the present invention;

FIG. 3 is a perspective view of a jacking mechanism and a rotating mechanism of the seal ring detection device for a clutch according to the present invention;

FIG. 4 is a cross-sectional view of a seal ring detection device locking mechanism for a clutch installed in a lift pin in accordance with the present invention;

FIG. 5 is a perspective view of a primary ejection mechanism of a seal ring detection device for a clutch according to the present invention mounted on a frame;

FIG. 6 is a perspective view of a seal ring detection device detection mechanism for a clutch according to the present invention mounted on a frame;

FIG. 7 is a perspective view of a spacer for a seal ring testing apparatus for a clutch in accordance with the present invention;

in the figure, the machine frame 100, the feeding mechanism 200, the positioning plate 210, the positioning boss 211, the conveyor belt 220, the travel switch 221, the primary jacking mechanism 300, the third cylinder 310, the push plate 320, the guide post 321, the jacking mechanism 400, the fixed frame 410, the slide rail 411, the movable frame 420, the slide block 421, the first cylinder 430, the jacking rod 440, the driven wheel 441, the elastic chuck 442, the rotating mechanism 500, the rotating motor 510, the driving wheel 511, the belt 512, the detection mechanism 600, the mounting frame 610, the upright post 611, the transverse moving post 612, the rotating chuck 613, the top light 620, the side light 630, the detection camera 640, the clutch housing 700, the sealing ring 710, the locking mechanism 800, the locking rod 810, the push head 811 and the second cylinder 820 are arranged.

Detailed Description

The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.

As shown in fig. 2, the present embodiment is described in detail mainly with respect to the structure and operation of the seal ring detection device for a clutch, and can be used alone or as a detection part of an automatic clutch assembling machine.

The invention relates to a seal ring detection device for a clutch, which comprises: the automatic lifting device comprises a rack 100, a feeding mechanism 200, a primary jacking mechanism 300, a jacking mechanism 400, a rotating mechanism 500 and a detecting mechanism 600.

The feeding mechanism 200 is arranged on the rack 100, a positioning disc 210 is arranged on the feeding mechanism 200, and the positioning disc 210 is used for placing a clutch shell 700 to be detected; the initial ejection mechanism 300 is arranged on the rack 100 and below the feeding mechanism 200, and the initial ejection mechanism 300 can eject the positioning disc 210 out of the feeding mechanism 200; the jacking mechanism 400 can be abutted against the clutch housing 700, and enables the clutch housing 700 to be far away from the positioning plate 210; the rotating mechanism 500 is arranged on the jacking mechanism 400, and when the jacking mechanism 400 pushes the clutch housing 700 out of the positioning plate 210, the rotating mechanism 500 can drive the clutch housing 700 to rotate by driving the jacking mechanism 400 to rotate; the detecting mechanism 600 is disposed on the frame 100, and when the rotating mechanism 500 drives the clutch housing 700 to rotate, the detecting mechanism 600 is used for detecting the sealing ring 710 on the clutch housing 700.

When the automatic loading device works, the loading mechanism 200 conveys the mounting disc 210 provided with the clutch shell 700 to a designated position, the primary jacking mechanism 300 jacks the mounting disc 210 out of the loading mechanism 200, then the jacking mechanism 400 acts to jack the clutch shell 700 provided with the sealing ring 710 away from the mounting disc 210, after the jacking mechanism 400 jacks the clutch shell 700 to a preset height, the rotating mechanism 500 acts to drive the clutch shell 700 to rotate, the detection mechanism 600 starts to detect the sealing ring 710 arranged on the clutch shell 700 when the clutch shell 700 rotates, and after the sealing ring 710 is detected to be qualified, the rotating mechanism 500 and the primary jacking mechanism 300 act sequentially to drive the mounting disc 210 and the clutch shell 700 to return to the loading mechanism 200 and convey to the next process; when the mounting position or the size of the sealing ring 710 is not qualified, the sealing ring is returned to the previous process for mounting again. The detection process of the seal ring 710 on the clutch shell 700 by the seal ring detection equipment for the clutch is completed by the equipment, compared with the traditional manual detection, the detection speed is higher, the detection precision is higher, the efficiency is higher, the accuracy is higher, and the detection error caused by the instability of the energy and physical strength of detection personnel in the manual detection is completely overcome.

As shown in fig. 7, in order to enable the clutch housing 700 to be placed on the positioning plate 210 more stably, the positioning plate 210 is detachably provided with a positioning protrusion 211 matched with a groove on the clutch housing 700, and the positioning protrusion 211 can be detachably mounted, so that the positioning plate 210 can meet the positioning requirements of different types of engine housings 600. And to speed up the testing process, the puck 210 may have two or more clutch housings 700 placed thereon at a time.

As shown in fig. 2, the feeding mechanism 200 is further provided with a conveyor belt 220, the conveyor belt 220 is arranged on the rack 100, the conveyor belt 220 is provided with a travel switch 221, when the positioning plate 210 moves to touch the travel switch 221, the conveyor belt 220 stops operating, the positioning plate 210 is conveyed to a specified position, and the travel switch 221 is arranged to enable the subsequent clutch housing 700 to be ejected more accurately.

As shown in fig. 2 and 3, the jacking mechanism 400 includes: a fixed frame 410, a movable frame 420 and a first cylinder 430.

The fixing frame 410 is arranged on the frame 100; the fixed frame 410 is provided with a slide rail 411, the movable frame 420 is provided with a slide block 421, the slide block 421 is in sliding contact with the slide rail 411, the arrangement of the slide block 421 and the slide rail 411 can ensure that the moving direction of the movable frame 420 always faces to the vertical direction when the movable frame 420 moves, the arrangement of the slide block 421 and the slide rail 411 can also ensure that the movable frame 420 and the fixed frame 410 are more firmly installed, and the movable frame 420 is provided with a jacking rod 440; the main body of the first cylinder 430 is disposed on the movable frame 420, and the output end of the first cylinder 430 is disposed on the fixed frame 410, so that when the first cylinder 430 drives the movable frame 420 to move, the lifting rod 440 can be driven to move along the vertical direction.

When the initial ejection mechanism 300 ejects the positioning disc 210 out of the feeding mechanism 200, the first cylinder 430 acts and drives the movable frame 420 to move upwards along the vertical direction, the movable frame 420 drives the lifting rod 440 to move while moving, and the clutch housing 700 can be ejected from the positioning disc 210 after the lifting rod 440 moves to a specified position.

As shown in fig. 3, the rotating mechanism 500 is provided with a rotating motor 510, the rotating motor 510 is disposed on the movable frame 420 and is located at one side of the first cylinder 430, an output end of the rotating motor 510 is provided with a driving wheel 511, an outer side wall of the lifting rod 440 is provided with a driven wheel 441, and the driving wheel 511 is connected with the driven wheel 441 through a belt 512.

After the lifting rod 440 ejects the clutch housing 700 out of the positioning plate 210, the rotating motor 510 is started and drives the driving wheel 511 to rotate, the driving wheel 511 drives the driven wheel 441 to rotate through the belt 512 when rotating, the lifting rod 440 is driven by the driven wheel 441 to rotate, finally the clutch housing 700 starts to rotate under the driving of the lifting rod 440, and at this time, the detection mechanism 600 can detect the installation condition of the sealing ring 710 on the circumference of the clutch housing 700.

As shown in fig. 4, the present invention further includes a locking mechanism 800, wherein the locking mechanism 800 is provided with a locking rod 810, the locking rod 810 is movably disposed inside the lifting rod 440, the upper end of the lifting rod 440 is provided with an elastic chuck 442, the upper end of the locking rod 810 is provided with a push head 811, and when the locking mechanism 800 drives the push head 811 to move toward the elastic chuck 442, the locking mechanism can drive the elastic chuck 442 to clamp the clutch housing 700.

When the elastic collet 442 at the upper end of the lifting rod 440 is completely inserted into the clutch housing 700, the locking mechanism 800 operates to drive the pushing head 811 to move toward the elastic collet 442 until the elastic collet 442 is expanded to enable the outer wall of the elastic collet to abut against the hole wall of the clutch housing 700, at this time, an interference fit is formed between the elastic collet 442 and the clutch housing 700, the clutch housing 700 is fixed on the elastic collet 442, and the elastic collet 442 is arranged to enable the clutch housing 700 to be fixed on the lifting rod 440 during rotation, so as to prevent the clutch housing 700 from flying out of the lifting rod 440 during rotation.

As a preferable scheme of the present invention, the locking mechanism 800 is further provided with a second cylinder 820, an output end of the second cylinder 820 is connected to a bottom end of the locking rod 810, and the second cylinder 820 can drive the locking rod 810 to move inside the lifting rod 440 when acting.

As shown in fig. 5, the initial ejection mechanism 300 includes: a third cylinder 310 and a push plate 320.

The third cylinder 310 is disposed on the frame 100; the push plate 320 is disposed at the output end of the third cylinder 310, guide posts 321 are disposed on two sides of the push plate 320, and the guide posts 321 are movably disposed on the rack 100.

When the positioning plate 210 moves to contact with the travel switch 221, the third cylinder 310 is activated to drive the push plate 320 to move toward the positioning plate 210 until the positioning plate 210 is pushed up to be separated from the feeding mechanism 200.

As shown in fig. 2, the detection mechanism 600 includes: mounting bracket 610, top light source 620, side light source 630, and inspection camera 640.

The mounting frame 610 is arranged on the rack 100 and is positioned at one side of the feeding mechanism 200; the top light source 620 is arranged on the fixed frame 410; the side light source 520 is disposed on the mounting frame 610, and the top light source 620 and the side light source 630 are both bowl-shaped light sources; the detection camera 640 is disposed on the mounting block 610. During detection, the light emitted by the top light source 620 and the side light source 630 irradiates the clutch housing 700 to be detected, so that the detection of the detection camera 640 is clearer.

When the clutch shell 700 and the seal ring 710 work, due to color difference (the shell is silver, the seal ring is black), the values obtained by the two colors after the images are captured by the detection camera 640 are also different, an annular detection area is set on the images captured by the detection camera 640 according to the difference, if the black value in the area is zero, no seal ring exists, and if the black value exceeds a set value, the seal ring is not assembled in place.

As shown in fig. 2 and 7, the mounting frame 610 is provided with a column 611, the column 611 is disposed on the rack 100, the column 611 is provided with a plurality of lateral moving columns 612, the lateral moving columns 612 are movably disposed on the column 611, each lateral moving column 612 is rotatably provided with a plurality of rotating chucks 613, and the positions of the detection cameras 640 on the mounting frame 610 can be adjusted by using the movably connected lateral moving columns 612 and the rotating chucks 613, so that the detection requirements of the clutch housings 700 with different sizes can be met.

It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.

Moreover, descriptions of the present invention as relating to "first," "second," "a," etc. are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit ly indicating a number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In addition, the technical solutions in the embodiments of the present invention may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination of technical solutions should not be considered to exist, and is not within the protection scope of the present invention.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the described embodiments may be made by those skilled in the art without departing from the scope and spirit of the invention as defined by the accompanying claims.

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