Formwork overturning device for concrete prefabricated part and using method thereof
1. A template turning device for concrete prefabricated member, includes turning device (1) and mould device (2), its characterized in that: the die device comprises a die device body (2), wherein the left side and the right side of the die device body (2) are respectively provided with a turning device body (1), the turning device body (1) comprises a turning motor (101), a reset spring (102), a reset loop bar (103), a reset sleeve (104), a drive plate (105), a sliding groove (106), a sliding block (107) and a base (108), the end of a main shaft of the turning motor (101) is fixedly connected with the drive plate (105), the other end of the drive plate (105) is fixedly connected with the die device body (2), the bottom end of the turning motor (101) is fixedly connected with the reset loop bar (103), the bottom end of the reset loop bar (103) is sleeved with the reset sleeve (104), the reset spring (102) is sleeved on the outer side of the reset loop bar (103), and two ends of the reset spring (102) are respectively fixedly connected with the reset sleeve (104) and the motor (101).
2. A form erecting apparatus for a concrete preform according to claim 1, wherein: a base (108) is arranged right below the driving plate (105), and the driving plate (105) is connected with the base (108) in a sliding mode.
3. A form erecting apparatus for a concrete preform according to claim 2, wherein: a sliding groove (106) is formed in the inner side of the driving plate (105), a sliding block (107) is connected to the inner side of the sliding groove (106) in a sliding mode, and the other end of the sliding block (107) is fixedly connected with a base (108).
4. A form erecting apparatus for a concrete preform according to claim 1, wherein: the die device (2) comprises a die body (201), a die cavity (202), a push plate (203) and a hydraulic push rod (204), wherein the die cavity (202) is formed in the inner side of the die body (201), the push plate (203) is connected to the inner side of the die cavity (202) in a sliding mode, the hydraulic push rod (204) is fixedly connected to the other end of the push plate (203) evenly, and the hydraulic push rod (204) is arranged on the inner side of the die body (201).
5. A formwork upending device for concrete pre-forms according to claim 4, characterised in that: the top end face of the die body (201) is fixedly connected with a reinforcing cross beam (205), and the reinforcing cross beam (205) is positioned right above the hydraulic push rod (204).
6. A formwork upending device for concrete pre-forms according to claim 4, characterised in that: the mould cavity (202) is provided with a bearing plate (206) under, the bottom end face of the bearing plate (206) is fixedly connected with a support sleeve rod (207), the outer side of the other end of the support sleeve rod (207) is sleeved with a support sleeve (208), and the outer side of the support sleeve rod (207) is sleeved with a support spring (209).
7. The formwork turning device for the concrete precast member and the using method thereof according to claim 1, wherein: the method comprises the following use methods:
the method comprises the following steps: turning over and erecting the die: firstly, a turning motor (101) is powered on, then the turning motor (101) rotates to drive a driving plate (105) to rotate, the driving plate (105) rotates on a base (108) through a sliding groove (106) and a sliding block (107) to rotate the special structure of the driving plate (105), so that the die can be well turned, and the turning motor (101) can stably follow up due to the arrangement of a reset spring (102), a reset sleeve rod (103) and a reset sleeve (104);
step two: taking out the precast slab: then, a hydraulic push rod (204) is started, the precast slabs are pushed out through a push plate (203), the service life of the device can be prolonged by arranging a reinforcing cross beam (205), then the precast slabs are pushed out to fall on a bearing plate (206), and a supporting sleeve (208), a supporting sleeve rod (207) and a supporting spring (209) can have a good buffering effect and can well protect the precast slabs.
Background
The prefabricated part is also called a PC component, and refers to a concrete product added in a factory in a standardized and mechanized manner, and the corresponding cast-in-place concrete is widely applied to the fields of construction, traffic, water conservancy and the like, and plays an important role in national economy, such as a prefabricated reinforced concrete column foundation, a prefabricated steel knot steel column foundation, a road billboard column reinforced concrete foundation and a prefabricated floor slab, and the concrete product is required to be molded on site, poured on site and cured on site; the prefabricated member has the following safety: for construction workers, the relatively stable working environment in a factory is higher than the safety factor of complex site operation; quality: the quality and the process of the building components are better controlled through mechanized production; speed: the standardization of the size and the characteristics of the prefabricated member can obviously accelerate the installation of dirge degrees and the construction project progress; cost: compared with the traditional on-site molding, the mold in a factory can be repeatedly recycled, and the cost of the integrated platform is lower; the mechanized production has less manual demands, and the cost advantage of the prefabricated member produced in large scale is more and more obvious along with the continuous rise of the labor cost; environment: the construction site field operation amount of the prefabricated member is obviously reduced, dust pollution, noise pollution and the like are obvious, the template overturning device for most of the concrete prefabricated members in the existing market is simple in design, and when the prefabricated members are taken out, the prefabricated members need to be lifted and rotated to be operated and processed simultaneously, so that the complexity of instruments is increased, the prefabricated members are inconvenient to use, the production and use costs are increased, and the prefabricated members are not beneficial to popularization and use.
Disclosure of Invention
The present invention is directed to a formwork erecting device for precast concrete and a method for using the same, which solves the above problems of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a template turning device for concrete prefabricated member, includes turning device and mould device, the turning device is all installed to mould device's the left and right sides, the turning device is including turning motor, reset spring, the loop bar that resets, reset sleeve, drive plate, spout, slider and base, the terminal fixedly connected with drive plate of main shaft of the motor that turns over, the other end and the mould device fixed connection of drive plate, the bottom fixedly connected with loop bar that resets of the motor that turns over, reset sleeve has been cup jointed to the bottom of the loop bar that resets, reset spring has been cup jointed in the outside of the loop bar that resets, and reset spring's both ends respectively with reset sleeve and motor fixed connection.
Preferably, a base is arranged right below the driving plate, and the driving plate is connected with the base in a sliding manner.
Preferably, a sliding groove is formed in the inner side of the driving plate, a sliding block is connected to the inner side of the sliding groove in a sliding mode, and the other end of the sliding block is fixedly connected with the base.
Preferably, the die device comprises a die body, a die cavity, a push plate and a hydraulic push rod, wherein the die cavity is formed in the inner side of the die body, the push plate is connected to the inner side of the die cavity in a sliding mode, the other end of the push plate is fixedly connected with the hydraulic push rod uniformly, and the hydraulic push rod is arranged on the inner side of the die body.
Preferably, the top end face of the die body is fixedly connected with a reinforcing cross beam, and the reinforcing cross beam is positioned right above the hydraulic push rod.
Preferably, a bearing plate is arranged under the die cavity, a support sleeve rod is fixedly connected to the bottom end face of the bearing plate, a support sleeve is sleeved on the outer side of the other end of the support sleeve rod, and a support spring is sleeved on the outer side of the support sleeve rod.
Preferably, the following methods of use are included:
the method comprises the following steps: turning over and erecting the die: the die is turned up well by firstly powering on the turning-up motor, then the turning-up motor rotates to drive the driving plate to rotate, and further the driving plate rotates the special structure of the driving plate on the base through the sliding groove and the sliding block, and the die can be stably driven by the setting of the reset spring, the reset loop bar and the reset sleeve;
step two: taking out the precast slab: then start hydraulic push rod, and then release the prefabricated plate through the push pedal, the setting of strengthening the crossbeam can increase the device's life, then release the prefabricated plate and fall to accepting the board, and support sleeve, support loop bar and supporting spring can play better buffering effect, have played better guard action to the prefabricated plate.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the lifting and overturning effects can be realized simultaneously by one motor directly through the arranged overturning device, so that the production and use are convenient, and the production and use costs can be reduced well;
2. according to the invention, the prefabricated plate can be conveniently and nondestructively taken out through the arranged die device, so that the prefabricated plate is greatly convenient for workers to use.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of the turning device of the present invention;
FIG. 3 is a schematic view of a mold apparatus according to the present invention;
FIG. 4 is a schematic view of the structure of the driving plate of the present invention;
FIG. 5 is a schematic view of the mounting structure of the die body according to the present invention.
In the figure: 1-turning device, 101-turning motor, 102-reset spring, 103-reset sleeve rod, 104-reset sleeve, 105-driving plate, 106-sliding chute, 107-sliding block, 108-base, 2-mould device, 201-mould body, 202-mould cavity, 203-push plate, 204-hydraulic push rod, 205-reinforcing beam, 206-bearing plate, 207-support sleeve rod, 208-support sleeve and 209-support spring.
Detailed Description
Example 1: referring to fig. 1-5, the present invention provides a technical solution:
a template turning device for a concrete prefabricated member comprises a turning device 1 and a mould device 2, wherein the turning device 1 is installed on the left side and the right side of the mould device 2, the turning device 1 comprises a turning motor 101, a reset spring 102, a reset loop bar 103, a reset sleeve 104, a driving plate 105, a chute 106, a slide block 107 and a base 108, the driving plate 105 is fixedly connected to the tail end of a main shaft of the turning motor 101, the other end of the driving plate 105 is fixedly connected with the mould device 2, the reset loop bar 103 is fixedly connected to the bottom end of the turning motor 101, the reset sleeve 104 is sleeved at the bottom end of the reset loop bar 103, the reset spring 102 is sleeved at the outer side of the reset loop bar 103, and both ends of the return spring 102 are fixedly connected with the return sleeve 104 and the motor 101 respectively, the lifting and overturning device can directly realize the lifting and overturning effects through one motor, is convenient to produce and use, and can well reduce the production and use costs.
The base 108 is arranged right below the driving plate 105, the driving plate 105 is connected with the base 108 in a sliding manner, the driving plate 105 can be effectively supported by the arrangement, and therefore the use is convenient, the sliding groove 106 is formed in the inner side of the driving plate 105, the sliding block 107 is connected to the inner side of the sliding groove 106 in a sliding manner, and the other end of the sliding block 107 is fixedly connected with the base 108, the rotating stability of the driving plate 105 can be improved by the arrangement, the die device 2 comprises a die body 201, a die cavity 202, a push plate 203 and a hydraulic push rod 204, the die cavity 202 is formed in the inner side of the die body 201, the push plate 203 is connected to the inner side of the die cavity 202 in a sliding manner, the hydraulic push rod 204 is uniformly and fixedly connected with the other end of the push plate 203, the hydraulic push rod 204 is arranged in the inner side of the die body 201, the arrangement can be convenient for taking out and processing the precast slabs without damage, so that the use of workers is greatly facilitated, the top end face of the die body 201 is fixedly connected with a reinforcing beam 205, the reinforcing cross beam 205 is located right above the hydraulic push rod 204, the durability of the device is improved due to the arrangement, the bearing plate 206 is arranged right below the die cavity 202, the bottom end face of the bearing plate 206 is fixedly connected with the supporting sleeve rod 207, the supporting sleeve 208 is sleeved on the outer side of the other end of the supporting sleeve rod 207, and the supporting spring 209 is sleeved on the outer side of the supporting sleeve rod 207.
The using method comprises the following using methods:
the method comprises the following steps: turning over and erecting the die: firstly, a power supply is connected to the turning motor 101, then the turning motor 101 rotates to drive the driving plate 105 to rotate, the driving plate 105 rotates the special structure of the driving plate 105 on the base 108 through the sliding groove 106 and the sliding block 107, the die can be turned well, and the turning motor 101 can be stably driven along by the arrangement of the reset spring 102, the reset loop bar 103 and the reset sleeve 104;
step two: taking out the precast slab: then, the hydraulic push rod 204 is started, the precast slabs are pushed out through the push plate 203, the arrangement of the reinforcing cross beam 205 can prolong the service life of the device, then the precast slabs are pushed out to fall on the bearing plate 206, and the supporting sleeve 208, the supporting sleeve rod 207 and the supporting spring 209 can have a good buffering effect and can protect the precast slabs well.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.