1. Reinforcing bar sleeve grout connects plumpness defect prosthetic devices, its characterized in that includes:

the grouting separation device is communicated with a grouting outlet on the sleeve to be repaired to form a grouting inlet for repairing;

the constant pressure device is connected with the grouting and separating device and is used for providing constant grouting pressure;

and the grouting device is connected with the constant pressure device and used for stirring and conveying grouting material.

2. The grouting connection fullness defect repairing device for the steel bar sleeve according to claim 1, wherein the grouting separation device is provided with a grouting channel and a vertical channel, and the vertical channel and the grouting channel are arranged in a crossing and communicating manner; the vertical channel is used for increasing the height of the liquid level of the grouting material flowing out when the grouting material is poured; the grouting channel is used for conveying grouting material to the interior of the sleeve from the constant-pressure device.

3. The rebar sleeve grouting connection fullness defect repair device of claim 2, wherein the vertical channel is vertically communicated with the grouting channel.

4. The grouting connection fullness defect repair device of a steel bar sleeve as claimed in claim 2, wherein the constant pressure device is provided with a slurry chamber and a pressure chamber, the slurry chamber is used for containing grouting material, and the grouting material in the slurry chamber enters the sleeve through the grouting channel; the pressure chamber is used for constant grouting pressure.

5. A steel reinforced grout sleeve grout joint plumpness defect repair device as claimed in claim 4, wherein a constant force spring is provided in the pressure chamber for providing a pushing force.

6. A rebar sleeve grout joint plumpness defect repair device as claimed in claim 4, wherein said grout injector is in communication with the grout chamber, stirs the grout and delivers the stirred grout into the grout chamber.

7. The device for repairing the fullness defect in the grouting connection of a steel bar sleeve according to claim 1, wherein the grouting and separating device is made of a transparent material.

8. A method for repairing the fullness defect of the grouting connection of a steel bar sleeve is characterized by comprising the following steps:

1) drilling along a grout outlet of the sleeve with the grouting fullness defect until the grout enters the sleeve;

2) connecting the grouting separation device with the grout outlet so that the grouting channel extends into the sleeve;

3) connecting a constant pressure device with the slurry pouring and separating device, wherein a constant force spring in a pressure chamber is in a relaxed state;

4) conveying the stirred grouting material for repairing to a slurry chamber of a constant pressure device by using a grouting device;

5) under the pushing of the constant pressure of the pressure chamber, grouting material flows into the grouting channel from the slurry chamber and finally flows into the grouting sleeve;

6) after the sleeve is filled with grouting material for repair, the grouting material flows back to the grouting separation device;

7) after the vertical channel is filled with the grouting material for repair, stopping grouting, and observing the change of the liquid level of the grouting material in the vertical channel;

8) if the liquid level of the slurry in the vertical channel does not drop, the constant-pressure device is separated from the slurry pouring and separating device, and the repair is finished; and if the liquid level of the slurry in the vertical channel drops, continuing to supplement the slurry until the liquid level does not drop, stopping grouting, and finishing repairing.

9. The method for repairing the fullness defect of the grouting connection of the steel bar sleeve as claimed in claim 8, wherein in the step 2), the grouting channel extends into the sleeve to leave a gap of at least 5mm with the surface of the steel bar, so that the grouting material can flow into the sleeve, and the grouting separation device is made of a transparent material so as to observe the flowing condition of the grouting material; the method further comprises the following steps: step 9) the repairing grouting material reserved in the vertical channel is processed into a core sample, so that the physical strength of the repairing grouting material can be detected.

Background

Due to the advantages of small influence on the environment, short construction period, easy control of component quality, high material utilization rate, environmental protection and the like, the development of the fabricated concrete building becomes one of the important directions of industrialized transformation upgrading and green development of the building in China. The steel bar sleeve grouting connection is one of the main modes of the steel bar connection of the vertical component of the prefabricated concrete structure in China at present, and the construction quality and the performance of the steel bar sleeve grouting connection directly influence the integrity and the reliability of the structure.

The sleeve grouting connection is a steel bar connection device formed by combining a specially designed columnar sleeve and non-shrinkage grouting material serving as a binder, and the strength, grouting plumpness and steel bar insertion length of the grouting material are main factors influencing the grouting connection performance of the sleeve. Because the grouting sleeve is pre-buried in the prefabricated component in the production stage of a factory, the internal condition of the sleeve cannot be directly observed after the on-site component is installed, the flowing state of grouting material at a grout inlet and a grout outlet is checked in a visual mode during grouting construction, and whether the grouting material in the sleeve is full or not is judged. After shutoff grout outlet, the grout height in the sleeve can't be observed in real time again, if can't in time mend when appearing leaking the thick liquid scheduling problem and irritate, can lead to the grout height after the sclerosis to be less than the designing requirement, in addition, because post-cast concrete elevation control deviation is too big or reserve reinforcing bar size and lead to reinforcing bar insertion length not enough partially short etc. all can cause the effective anchor length of reinforcing bar to reach the designing requirement.

The acceptance check requirement of sleeve grouting connection construction in GB 50204 Su-Party 2015 of the existing national standard of concrete structure engineering construction quality acceptance check Specification is that grouting should be full and compact, and the insertion length of the reinforcing steel bars cannot produce negative deviation. In the existing industrial standard 'technical specification for grouting and connecting reinforcing steel bar sleeves' -2015 JGJ355-2015, when the grouting and connecting sleeves are inspected and performance is evaluated, the method is also based on the premise that the grouting is full and compact and the effective anchoring length of the reinforcing steel bar meets the design requirement. At present, steel bar sleeve grouting connection quality detection technologies such as a pore-forming endoscopic method, an X-ray method and a field sampling method are developed, and along with the implementation and application of the detection technologies, the construction quality problem of steel bar sleeve grouting connection is gradually shown. The problem that the existing fabricated concrete structure needs to be solved urgently is solved by repairing the unsaturated defect of the grouting connection of the steel sleeve, wherein the quality defects of insufficient grouting and the like occur at times.

The prefabricated component connected by adopting the steel bar sleeve grouting in the prefabricated concrete structure has the joint rate of generally 100% on the same section, is generally positioned at the important stress part of the component, and can bury great hidden troubles to the reliability and durability of the prefabricated structure when the quality problems of insufficient grouting, steel bar insertion length and the like occur.

At present, the defect of insufficient grouting is repaired mainly by chiseling the near-surface concrete of the sleeve and drilling holes in the cylinder wall. The method has large damage to the member and the sleeve, and secondary defect damage can be caused to the grouting connection of the sleeve when the selection of the size and the position of the drill hole is not proper.

The prior Chinese patent application with the publication number of CN109029630A and the name of 'a grouting sleeve grout surface detection and grout supplementing method' discloses a grout supplementing method and a grout supplementing device, and particularly discloses a grout supplementing device which comprises a flow guide pipe, a grout supplementing pipe and a display pipe, wherein one end of the flow guide pipe is connected with the display pipe, the other end of the flow guide pipe is connected with a grouting opening or a grout outlet of a grouting sleeve, the grout supplementing pipe is communicated with the flow guide pipe, and the flow guide pipe is provided with a first regulating valve; the grouting opening or the grout outlet of at least one group of grouting sleeves is connected with a flow guide pipe of a grout surface detection and grout supplementing device, the grout supplementing pipe is provided with a sealing device or a second regulating valve, and the sealing device is used for sealing the grout supplementing pipe or closing a second valve, so that the grouting liquid can be prevented from overflowing along the grout supplementing pipe in the grouting process. The device is applicable to grout and mend thick liquid when the grout material is in the mobile state, to the grout unsatisfied problem that detects after the grout material hardens, can't restore. If the time node according to the current engineering quality detection and acceptance requirements is generally 6 months to 2 years after grouting construction is completed, the grouting material is completely hardened, and when the quality defect of grouting unsatisfied is detected, the device and the method cannot be used for repairing.

Disclosure of Invention

Therefore, the technical problem to be solved by the invention is to provide a device and a method for repairing the fullness defect of the grouting connection of a steel bar sleeve, which can repair the fullness defect after the grouting material is hardened, and have the advantages of high field operability, low device cost, simple and convenient operation, reliable repair quality, no damage to the grouting connection of the sleeve and the like.

The invention provides a technical scheme that:

reinforcing bar sleeve grout connects plumpness defect prosthetic devices includes:

the grouting separation device is communicated with a grouting outlet on the sleeve to be repaired to form a grouting inlet for repairing;

the constant pressure device is connected with the grouting and separating device and is used for providing constant grouting pressure;

and the grouting device is connected with the constant pressure device and used for stirring and conveying grouting material.

Preferably, the grouting separation device is provided with a grouting channel and a vertical channel, and the vertical channel and the grouting channel are intersected and communicated; the vertical channel is used for increasing the height of the liquid level of the grouting material flowing out; the grouting channel is used for conveying grouting material to the interior of the sleeve from the constant-pressure device.

Preferably, the vertical channel is vertically communicated with the grouting channel.

Preferably, the constant pressure device is provided with a slurry chamber and a pressure chamber, the slurry chamber is used for containing grouting material, and the grouting material in the slurry chamber enters the sleeve through the grouting channel; the pressure chamber is used for constant grouting pressure.

Preferably, a constant force spring is provided in the pressure chamber for providing the urging force.

Preferably, the grouting device is communicated with the slurry chamber, stirs the grouting material and conveys the stirred grouting material to the slurry chamber.

Preferably, the slurry pouring and separating device is made of transparent materials.

The invention also provides a technical scheme that:

a method for repairing the fullness defect of a steel bar sleeve in grouting connection comprises the following steps:

1) drilling along a grout outlet of the sleeve with the grouting fullness defect until the grout enters the sleeve;

2) connecting the grouting separation device with the grout outlet so that the grouting channel extends into the sleeve;

3) connecting a constant pressure device with the slurry pouring and separating device, wherein a constant force spring in a pressure chamber is in a relaxed state;

4) conveying the stirred grouting material for repairing to a slurry chamber of a constant pressure device by using a grouting device;

5) under the pushing of the constant pressure of the pressure chamber, grouting material flows into the grouting channel from the slurry chamber and finally flows into the grouting sleeve;

6) after the sleeve is filled with grouting material for repair, the grouting material flows back to the grouting separation device;

7) after the vertical channel is filled with the grouting material for repair, stopping grouting, and observing the change of the liquid level of the grouting material in the vertical channel;

8) if the liquid level of the slurry in the vertical channel does not drop, the constant-pressure device is separated from the slurry pouring and separating device, and the repair is finished; and if the liquid level of the slurry in the vertical channel drops, continuing to supplement the slurry until the liquid level does not drop, stopping grouting, and finishing repairing.

Preferably, in the step 2), the grouting channel extends into the sleeve to leave a gap of at least 5mm with the surface of the steel bar, so that the grouting material flows into the sleeve, and the grouting material separation device is made of a transparent material so as to observe the flowing condition of the grouting material; the method further comprises the following steps: step 9) the repairing grouting material reserved in the vertical channel is processed into a core sample, so that the physical strength of the repairing grouting material can be detected.

Has the advantages that:

the grouting repair channel formed by the grouting separation device and the grout outlet is used for completing grouting; by utilizing the grouting and slurry separating device, the grouting and slurry discharging device can convert the grouting and slurry discharging device which is only used as a slurry discharging outlet during the first grouting into a repaired slurry inlet and a repaired and filled grouting slurry outlet; the vertical channel of the grout separation device realizes the automatic grout supplementing function, namely, when the grouting of the vertical channel is not full, the grouting of the sleeve can automatically flow back into the sleeve according to the physical principle due to the self-weight effect under the flowing state of the grouting material of the vertical channel, so that the automatic re-supplementation is realized, the full grouting of the repaired sleeve is ensured, and the repairing quality is ensured; the constant pressure device is used for ensuring constant grouting pressure in the repairing process and ensuring that grouting material is grouted under stable pressure, so that grouting is sufficient, full and efficient. The repairing device provided by the invention is simple and reasonable in structural system, can realize the repairing of the grouting fullness defect on the premise of not causing secondary damage to the grouting sleeve and the precast concrete member, and realizes high-quality and high-efficiency repairing.

The method for repairing the grouting connection fullness defect of the steel bar sleeve is simple and easy to implement, has low requirement on operators, is suitable for complex environments of construction sites, has reliable repairing effect and has good practicability. Moreover, after the primary grouting is not full and the slurry is hardened, secondary filling can be realized and the full degree defect can be repaired by using the device and the method provided by the invention.

Drawings

In order that the present disclosure may be more readily and clearly understood, reference will now be made in detail to the present disclosure, examples of which are illustrated in the accompanying drawings.

FIG. 1 is a schematic view of an embodiment of the present invention;

FIG. 2 is a schematic view of an apparatus for separating slurry according to an embodiment of the present invention;

FIG. 3 is a schematic view of a constant pressure device according to an embodiment of the present invention;

FIG. 4 is a schematic illustration of an embodiment of the invention after repair;

fig. 5 is a schematic flow chart of a repairing method according to an embodiment of the present invention.

In the figure: 1-upper prefabricated part, 2-lower prefabricated part, 3-grouting sleeve, 4-grouting sleeve grout outlet, 5-grouting separation device, 501-grouting channel, 502-vertical channel, 6-constant pressure device, 601-slurry chamber, 602-pressure chamber and 7-grouting device.

Detailed Description

In order to explain the technical content, the objects and the effects of the present invention in detail, the following description will be given with reference to the embodiments.

Example 1

The embodiment provides a device for repairing the fullness defect of a steel bar sleeve grouting connection, which comprises a grouting separation device 5, a constant pressure device 6 and a grouting device 7, as shown in figures 1-3. The grouting separation device 5 is communicated with a grout outlet 4 on the sleeve to be repaired to form a grouting inlet for repairing; the constant pressure device 6 is connected with the grouting separation device 5 and is used for providing constant grouting pressure; the grouting device 7 is connected with a constant pressure device and used for stirring and conveying grouting materials. The grouting and slurry discharging separation device designed by the invention can complete grouting only through the grouting repair channel formed by the slurry outlet. By utilizing the grouting and slurry separating device, the grouting and slurry discharging device can convert the grouting and slurry discharging device which is only used as a slurry discharging outlet during the first grouting into a repaired slurry inlet and a repaired and filled grouting slurry outlet. The repairing device provided by the invention is simple and reasonable in structural system, and can be used for repairing the grouting fullness defect with high quality and high efficiency.

The grouting separation device 5 is provided with a grouting channel 501 and a vertical channel 502, wherein the vertical channel 502 is communicated with the grouting channel 501 in an intersecting manner, and preferably the vertical channel 502 is vertically communicated with the grouting channel 501; the vertical channel 502 is used for increasing the height of the liquid level of grouting material flowing out when grouting material is poured, in the repairing process, along with the discharge of some accumulated gas from the sleeve, the liquid level of the grouting material can descend, and at the moment, the grouting material in the vertical channel is used as a reserve and can automatically flow back into the sleeve, so that automatic back compensation is realized; the grouting channel 501 is used for conveying grouting material from the constant pressure device 6 to the inside of the grouting sleeve 3. The automatic grout supplementing function is realized through the vertical channel 502, and the grouting of the repair sleeve is guaranteed to be full.

Further, the constant pressure device 6 has a slurry chamber 601 and a pressure chamber 602, the slurry chamber 601 is used for containing grouting material, and the grouting material in the slurry chamber 601 enters the interior of the grouting sleeve 3 through the grouting channel 501; the pressure chamber 602 is used for constant grouting pressure. Wherein, a constant force spring is arranged in the pressure chamber 602 for providing thrust to ensure that grouting pressure is constant in the repairing process.

In this embodiment, the grouting device 7 is communicated with the slurry chamber 601, stirs the grouting material, and conveys the stirred grouting material into the slurry chamber 601.

Furthermore, the slurry separation device 5 in this embodiment is made of transparent material. The grouting material flow condition during repair can be observed.

When the repairing device of the embodiment repairs the defect that the grouting connection of the steel bar sleeve is not full, the grouting material for repairing is uniformly stirred by the grouting device 7, then the grouting material is conveyed into the slurry chamber 601 of the constant pressure device 6, the grouting material is pushed by the pressure chamber 602 under the constant force to flow into the grouting channel 6 of the grouting separation device 5, and finally flows into the region which is not full in the grouting sleeve 3. When the grout fills the unsaturated areas in the grout sleeve 3 gradually, it returns to the grout separating device 5 and enters and fills the vertical channels 7, see fig. 4.

Example 2

The embodiment provides a method for repairing a steel bar sleeve grouting connection fullness defect, which comprises the following steps of:

1) drilling along a grout outlet 4 of the grouting sleeve with the grouting fullness defect until the grout enters the grouting sleeve 3;

2) connecting the grouting separation device 5 with a grout outlet to enable the grouting channel 501 to extend into the grouting sleeve 4;

3) connecting the constant pressure device 6 with the slurry pouring and separating device 5, wherein a constant force spring in the pressure chamber 602 is in a relaxed state;

4) the grouting material for repairing after being stirred is conveyed to a slurry chamber 601 of a constant pressure device 6 by a grouting device 7;

5) under the pushing of the constant pressure of the pressure chamber 602, the grouting material flows into the grouting channel 501 from the slurry chamber 601, and finally flows into the grouting sleeve 3;

6) after the grouting sleeve 3 is filled with the grouting material for repair, the grouting material flows back to the grouting separation device 5;

7) after the vertical channel 502 is filled with the grouting material for repair, stopping grouting, and observing the change of the liquid level of the grouting material in the vertical channel 502;

8) if the slurry level in the vertical channel 502 does not drop, the constant pressure device 6 is separated from the slurry pouring and separating device 5, and the repair is completed; if the slurry level in the vertical channel 502 drops, slurry is continuously supplemented until the slurry level does not drop, grouting is stopped, and repair is completed.

Further, in the step 2), the grouting channel 502 extends into the grouting sleeve 3, and a gap of at least 5mm is left between the grouting channel and the surface of the steel bar, so that the grouting material flows into the grouting sleeve 3, and the grouting separation device 5 is made of a transparent material, so that the flowing condition of the grouting material can be observed.

Still further, the method further comprises: step 9) the solid strength of the repair grouting material can be detected by processing the repair grouting material left in the vertical channel 502 into a core sample. Further ensuring the repair quality.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.