1. A manufacturing method of hot-melt lustred noil filling flocculus is characterized by comprising the following steps:

1) the upper layer edge machine and the lower layer edge machine are uniformly mixed with 60 wt% of noil, 20 wt% of low-melting-point fiber and 20 wt% of silicon-containing polyester staple fiber with the fineness of 0.78-1.33D to form an upper surface layer and a lower surface layer; uniformly mixing and dispersing 30 wt% of 1.33D silicon-containing polyester staple fibers, 30 wt% of 3.33D hollow polyester staple fibers, 20 wt% of 3.33 silicon-free hollow polyester staple fibers and 20 wt% of low-melting-point fibers in a sandwich layer medium machine to form a sandwich layer;

2) scattering the upper and lower surface layer raw materials selected in the step 1) according to a set proportion by an electronic automatic weight meter through nail teeth of a stripping roller, feeding the scattered raw materials into a cotton feeding curtain for pre-opening, primarily opening the raw materials by using a comb pin plate at the speed of 1000r/min, then conveying the raw materials to a cotton collecting box through a cotton conveying fan, fully opening and mixing the raw materials in the cotton collecting box for the second time by using a fine opener through the comb pin plate at the speed of 1000r/min, then feeding the raw materials to the high altitude by using air pressure airflow through a conveying air duct for fully mixing, and then uniformly scattering the raw materials in a free falling mode ensuring full mixing in front of a carding machine to prepare for feeding the raw materials into the carding machine;

3) scattering the upper and lower surface layer raw materials selected in the step 1) by an electronic automatic weighing according to a set proportion through nail teeth of a stripping roller, feeding the scattered raw materials into a cotton feeding curtain for pre-opening, carrying out primary opening by using a carding needle nail plate at the speed of 1000r/min, then conveying the primarily opened raw materials to a cotton collecting box through a cotton conveying fan, carrying out secondary full opening and mixing on the raw materials in the cotton collecting box by using a fine opener through the carding needle nail plate at the speed of 1000r/min, then feeding the fully mixed raw materials to the high altitude through a conveying air duct by using air pressure airflow, feeding the fully mixed raw materials into a cotton mixing box for full mixing, and then uniformly scattering the fully mixed raw materials at a roller clamping type cotton feeding port of a carding machine in a free falling mode for ensuring full mixing;

4) finely carding the interlayer in the step 2) at 35-45m/min by a double-cylinder double-doffer double-disordered full-automatic carding machine to form a uniform single-layer fiber web, and combing the interlayer in the step 3) at 30-40m/min by a single-cylinder double-doffer double-disordered full-automatic carding machine to form a uniform single-layer fiber web;

5) uniformly folding the output fiber web in the step 4) by a lapping machine, paving to the required width and thickness, paving a lower layer by an edge machine 1, paving a sandwich layer by a middle machine, and paving an upper layer by an edge machine 2;

6) drawing the flocculus formed by lapping in the step 5) at the speed of 10-15m/min by a seven-roller drawing machine with the diameter of 155mm, namely five-roller coated knitted fabric and two smooth rollers, so that the cross marks on the surface of the cotton layer are reduced, and the surface sensory effect is improved;

7) conveying the cotton layer which is overlapped and finished in the step 6) to a working area of a three-layer gas heating oven at a speed of 10-15m/min, adopting hot air penetration convection, controlling the frequency conversion type main transmission of an upper-blowing and lower-suction drawer type air duct, keeping the temperature of the oven at 0 ℃ at the upper layer, keeping the temperature of the middle layer at 170 ℃ at the lower layer at 150 ℃, keeping the rotating speed of a fan at 900 revolutions per minute at the upper layer, keeping the speeds of the middle layer and the lower layer at 1000 revolutions per minute, and keeping the linear speed at 10.8 m/min;

8) inputting the flocculus subjected to oven setting and finishing in the step 7) into a single temperature-control automatic constant-temperature two-roller vertical natural luster finishing machine, and performing surface natural luster finishing treatment at the temperature of 185-190 ℃ at 10-15m/min to increase the flatness and smooth finish of the flocculus and reduce hairiness;

9) carrying out forced air cooling shaping on the product subjected to the ironing and polishing in the step 8) by upper and lower double air ducts; then trimming, rolling, weighing and packaging are carried out.

Background

Hemp fiber is one of the earliest utilized textile fibers in human history, and has been in thousands of years history to date. Whether flax, ramie, jute, hemp, apocynum and the like are easy to generate a large amount of noil in the textile production process, the related literature reports that one ton of hemp long fibers are produced and about 1.2-1.4 tons of noil are generated simultaneously; about 40% -60% of noil is also generated in the spinning production process of ramie; the ratio of flax and noil also reaches the range of 1: 1. After various hemp fibers are long-spun and combed, a large amount of short fibers and a few long fibers with net leakage are left. In the case of hemp noil, the percentage of long fibers of 65MM or more is about 15%, and the percentage of short fibers of 16MM or less is about 30%. The hemp noil has short length, more impurities and poor uniformity, belongs to leftovers of a spinning mill, and has low utilization rate and utilization value of other noils except for a part of noils which are processed and blended by a blending process.

At present, there are many reports on the comprehensive utilization of hemp fiber resources, and the researches mainly focus on fiber degumming, spinning, paper making, biopharmaceuticals (cannabinol, tetrahydrocannabinol and CBD extraction), and the like. The research on the utilization of the noil mainly focuses on the aspects of hemp viscose, cotton and hemp blending and the like. While the noil is not reported in the aspect of filling the wadding of the cotton quilt of the home textile cotton clothes for manufacturing the textile clothes. The residual noil loses the value of long-spinning and short-spinning blending in the textile industry, but the physical properties of the hemp still exist, and the excellent characteristics of mildew resistance, bacteriostasis, static resistance, ultraviolet resistance, excellent moisture absorption and air permeability, certain water content locking and the like still exist in the noil. The reasonable utilization of the noil is particularly important for fully utilizing the physical properties of hemp raw material resources, reducing the enterprise cost and improving the market competitiveness of hemp textiles.

At present, the padding flocculus used for the home textile of clothes in the world is roughly divided into the following types. Natural fibers: such as cotton, silk, hemp; animal villi: such as down, wool, camel hair; chemical hot-melting to synthesize flocculus: such as, for example, spray bonded, non-bonded, spun bonded, eleven-hole, and the like. However, these filled batts have drawbacks for consumers to use and are not desirable. Besides its advantages, natural fibre wadding (cotton, etc.) is poor in air permeability, easy to harden, easy to mildew after being wetted, heavy and poor in elasticity, easy to wrinkle after being washed, and heavy when being covered on the body, and these defects are never corrected. Animal fluff flocculus, as wool flocculus, has no antibacterial and insect-proof performance, can generate peculiar smell, yellowing and other phenomena after being placed for a long time, can also generate insect eggs in humid climate, can shrink, fall hair and pilling when in use, and is expensive. Chemical synthetic flocculus, such as spray-bonded cotton, non-bonded cotton and spinning cotton flocculus, has poor hygroscopicity and weak water absorption, and is easy to absorb dust; secondly, the air permeability is poor, the air permeability is difficult, and static electricity is easy to generate; thirdly, the melt resistance is poor, and the fabric can have holes after passing through the spark. The combination of noil and synthetic fiber (PET) exactly complements the advantages of two different fiber attributes and is novel in the textile filling flocculus. The noil fiber is added with the lyocell polyester staple fiber and the fine denier silicon-containing polyester staple fiber, and the self defects of the chemically synthesized flocculus are overcome by utilizing the superior characteristics of the hemp fiber, such as mildew resistance, bacteriostasis, static resistance, high temperature resistance, ultraviolet resistance, quick moisture absorption and dispersion, good air permeability and the like. And because the synthetic fiber (PET) has the advantages of high strength, good heat resistance, low hygroscopicity, strong elasticity (the elasticity is 2-3 times of that of nylon), difficult crease, quick recovery and the like, the defect of the hemp fiber is also made up. The noil and the synthetic fiber (PET) are heated and bonded by using the white polyester staple fiber (low melting point) fiber according to the burning point values of the noil and the synthetic fiber, so that the filling flocculus has the characteristics of low carbon, environmental protection and good heat-moisture qualitative performance. In the actual process operation, the conventional method of one carding machine is abandoned, production equipment is designed, combined and optimized, three carding machines are used for carding and forming a net, a middle machine is used for producing synthetic fibers, two edge machines are used for producing hemp fibers and low-melting-point fibers, and the mixed fibers are mixed and paved by three lapping machines. The padding flocculus is divided into three layers: the upper layer and the lower layer are bonded by hemp fibers and low-melting-point fibers, so that the characteristics of the hemp, such as mildew resistance, bacteriostasis, static resistance, quick moisture absorption and dispersion, air permeability and body refreshing, are fully exerted. The middle layer is made of synthetic fiber (PET) polyester staple fiber and fine denier silicon-containing polyester staple fiber to play the advantages of the synthetic fiber (PET), so that the filling flocculus has better elasticity, is more flexible, does not stick hair and has higher strength, and supports the upper and lower layers of hemp net fiber. The novel production process and equipment enable the noil and synthetic fiber (PET) filled flocculus to have perfect combination and new breakthrough. The finished product of the wadding sheet has the characteristics of stiffness without hardness, lightness without floating, warmness without stuffiness, mildew resistance and bacteriostasis, moisture absorption and ventilation, super softness and refreshing, good recovery property after being pressed and wrinkled, good shape retention, super-strong elasticity, smoothness and like fluff. It is not comparable to the single fiber filled flocculus.

Disclosure of Invention

The invention aims to provide a method for manufacturing a hot-melt lustred noil filling flocculus so as to solve the problems in the background technology. In order to solve the technical problems, the technical scheme provided by the invention is as follows: a manufacturing method of hot-melt lustre-finishing noil filling flocculus specifically comprises the following steps:

1) the upper layer edge machine and the lower layer edge machine are uniformly mixed with 60 wt% of noil, 20 wt% of low-melting-point fiber and 20 wt% of silicon-containing polyester staple fiber with the fineness of 0.78-1.33D to form an upper surface layer and a lower surface layer; uniformly mixing and dispersing 30 wt% of 1.33D silicon-containing polyester staple fibers, 30 wt% of 3.33D hollow polyester staple fibers, 20 wt% of 3.33 silicon-free hollow polyester staple fibers and 20 wt% of low-melting-point fibers in a sandwich layer medium machine to form a sandwich layer;

2) scattering the upper and lower surface layer raw materials selected in the step 1) according to a set proportion by an electronic automatic weight meter through nail teeth of a stripping roller, feeding the scattered raw materials into a cotton feeding curtain for pre-opening, primarily opening the raw materials by using a comb pin plate at the speed of 1000r/min, then conveying the raw materials to a cotton collecting box through a cotton conveying fan, fully opening and mixing the raw materials in the cotton collecting box for the second time by using a fine opener through the comb pin plate at the speed of 1000r/min, then feeding the raw materials to the high altitude by using air pressure airflow through a conveying air duct for fully mixing, and then uniformly scattering the raw materials in a free falling mode ensuring full mixing in front of a carding machine to prepare for feeding the raw materials into the carding machine;

3) scattering the upper and lower surface layer raw materials selected in the step 1) by an electronic automatic weighing according to a set proportion through nail teeth of a stripping roller, feeding the scattered raw materials into a cotton feeding curtain for pre-opening, carrying out primary opening by using a carding needle nail plate at the speed of 1000r/min, then conveying the primarily opened raw materials to a cotton collecting box through a cotton conveying fan, carrying out secondary full opening and mixing on the raw materials in the cotton collecting box by using a fine opener through the carding needle nail plate at the speed of 1000r/min, then feeding the fully mixed raw materials to the high altitude through a conveying air duct by using air pressure airflow, feeding the fully mixed raw materials into a cotton mixing box for full mixing, and then uniformly scattering the fully mixed raw materials at a roller clamping type cotton feeding port of a carding machine in a free falling mode for ensuring full mixing;

4) finely carding the interlayer in the step 2) at 35-45m/min by a double-cylinder double-doffer double-disordered full-automatic carding machine to form a uniform single-layer fiber web, and combing the interlayer in the step 3) at 30-40m/min by a single-cylinder double-doffer double-disordered full-automatic carding machine to form a uniform single-layer fiber web;

5) uniformly folding the output fiber web in the step 4) by a lapping machine, paving to the required width and thickness, paving a lower layer by an edge machine 1, paving a sandwich layer by a middle machine, and paving an upper layer by an edge machine 2;

6) drawing the flocculus formed by lapping in the step 5) at the speed of 10-15m/min by a seven-roller drawing machine with the diameter of 155mm, namely five-roller coated knitted fabric and two smooth rollers, so that the cross marks on the surface of the cotton layer are reduced, and the surface sensory effect is improved;

7) conveying the cotton layer which is overlapped and finished in the step 6) to a working area of a three-layer gas heating oven at a speed of 10-15m/min, adopting hot air penetration convection, controlling the frequency conversion type main transmission of an upper-blowing and lower-suction drawer type air duct, keeping the temperature of the oven at 0 ℃ at the upper layer, keeping the temperature of the middle layer at 170 ℃ at the lower layer at 150 ℃, keeping the rotating speed of a fan at 900 revolutions per minute at the upper layer, keeping the speeds of the middle layer and the lower layer at 1000 revolutions per minute, and keeping the linear speed at 10.8 m/min;

8) inputting the flocculus subjected to oven setting and finishing in the step 7) into a single temperature-control automatic constant-temperature two-roller vertical natural luster finishing machine, and performing surface natural luster finishing treatment at the temperature of 185-190 ℃ at 10-15m/min to increase the flatness and smooth finish of the flocculus and reduce hairiness;

9) carrying out forced air cooling shaping on the product subjected to the ironing and polishing in the step 8) by upper and lower double air ducts; then trimming, rolling, weighing and packaging are carried out.

The invention has the advantages that: the method is convenient to manufacture and use, expands the new direction and path of comprehensive utilization of the noil fiber, adds new varieties and products to the cotton wadding of cotton-padded clothes of home textile garments, reduces the production cost, has excellent product performance, and has good popularization prospect and value.

Drawings

FIG. 1 is a process flow diagram of the present invention.

Detailed Description

The invention is illustrated below by means of specific examples, without being restricted thereto.

Examples

A manufacturing method of hot-melt lustre-finishing noil filling flocculus specifically comprises the following steps:

1) the upper layer edge machine and the lower layer edge machine are uniformly mixed with 60 wt% of noil, 20 wt% of low-melting-point fiber and 20 wt% of silicon-containing polyester staple fiber with the fineness of 0.78-1.33D to form an upper surface layer and a lower surface layer; uniformly mixing and dispersing 30 wt% of 1.33D silicon-containing polyester staple fibers, 30 wt% of 3.33D hollow polyester staple fibers, 20 wt% of 3.33 silicon-free hollow polyester staple fibers and 20 wt% of low-melting-point fibers in a sandwich layer medium machine to form a sandwich layer;

2) scattering the upper and lower surface layer raw materials selected in the step 1) according to a set proportion by an electronic automatic weight meter through nail teeth of a stripping roller, feeding the scattered raw materials into a cotton feeding curtain for pre-opening, primarily opening the raw materials by using a comb pin plate at the speed of 1000r/min, then conveying the raw materials to a cotton collecting box through a cotton conveying fan, fully opening and mixing the raw materials in the cotton collecting box for the second time by using a fine opener through the comb pin plate at the speed of 1000r/min, then feeding the raw materials to the high altitude by using air pressure airflow through a conveying air duct for fully mixing, and then uniformly scattering the raw materials in a free falling mode ensuring full mixing in front of a carding machine to prepare for feeding the raw materials into the carding machine;

3) scattering the upper and lower surface layer raw materials selected in the step 1) by an electronic automatic weighing according to a set proportion through nail teeth of a stripping roller, feeding the scattered raw materials into a cotton feeding curtain for pre-opening, carrying out primary opening by using a carding needle nail plate at the speed of 1000r/min, then conveying the primarily opened raw materials to a cotton collecting box through a cotton conveying fan, carrying out secondary full opening and mixing on the raw materials in the cotton collecting box by using a fine opener through the carding needle nail plate at the speed of 1000r/min, then feeding the fully mixed raw materials to the high altitude through a conveying air duct by using air pressure airflow, feeding the fully mixed raw materials into a cotton mixing box for full mixing, and then uniformly scattering the fully mixed raw materials at a roller clamping type cotton feeding port of a carding machine in a free falling mode for ensuring full mixing;

4) finely carding the interlayer in the step 2) at 35-45m/min by a double-cylinder double-doffer double-disordered full-automatic carding machine to form a uniform single-layer fiber web, and combing the interlayer in the step 3) at 30-40m/min by a single-cylinder double-doffer double-disordered full-automatic carding machine to form a uniform single-layer fiber web;

5) uniformly folding the output fiber web in the step 4) by a lapping machine, paving to the required width and thickness, paving a lower layer by an edge machine 1, paving a sandwich layer by a middle machine, and paving an upper layer by an edge machine 2;

6) drawing the flocculus formed by lapping in the step 5) at the speed of 10-15m/min by a seven-roller drawing machine with the diameter of 155mm, namely five-roller coated knitted fabric and two smooth rollers, so that the cross marks on the surface of the cotton layer are reduced, and the surface sensory effect is improved;

7) conveying the cotton layer which is overlapped and finished in the step 6) to a working area of a three-layer gas heating oven at a speed of 10-15m/min, adopting hot air penetration convection, controlling the frequency conversion type main transmission of an upper-blowing and lower-suction drawer type air duct, keeping the temperature of the oven at 0 ℃ at the upper layer, keeping the temperature of the middle layer at 170 ℃ at the lower layer at 150 ℃, keeping the rotating speed of a fan at 900 revolutions per minute at the upper layer, keeping the speeds of the middle layer and the lower layer at 1000 revolutions per minute, and keeping the linear speed at 10.8 m/min;

8) inputting the flocculus subjected to oven setting and finishing in the step 7) into a single temperature-control automatic constant-temperature two-roller vertical natural luster finishing machine, and performing surface natural luster finishing treatment at the temperature of 185-190 ℃ at 10-15m/min to increase the flatness and smooth finish of the flocculus and reduce hairiness;

9) carrying out forced air cooling shaping on the product subjected to the ironing and polishing in the step 8) by upper and lower double air ducts; then trimming, rolling, weighing and packaging are carried out.

The embodiment has the advantages that: the method is convenient to manufacture and use, expands the new direction and path of comprehensive utilization of the noil fiber, adds new varieties and products to the cotton wadding of cotton-padded clothes of home textile garments, reduces the production cost, has excellent product performance, and has good popularization prospect and value.

The principle of the invention is as follows: the noil in the invention refers to the noil generated in the process of producing hemp fiber by chemical degumming, biological degumming, steam degumming and other processes. The invention relates to a method for manufacturing hot melt hemp filling flocculus by taking noil as a main raw material, adding synthetic fiber (PET) and 4080 low-melting-point fiber (ES) and using three sets of non-woven carding equipment which are designed and combined automatically. The manufacturing method expands the new direction and path of comprehensive utilization of the noil fiber, adds new varieties and products to the cotton wadding of cotton clothes and cotton quilts of home textile clothes, and injects new technology and new elements for complementary denaturation combination of the hemp fiber and the chemical terylene synthetic fiber.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.