1. A device for dry returning small tool to unreel silk into a bobbin comprises a thread receiving device (1) capable of passing cocoon filaments, and is characterized in that: the silk receiving machine is characterized in that a silk collecting device (2), an upper drum wheel (3) and a lower drum wheel (4) are sequentially arranged above the silk receiving device (1), a detection shifting wheel (5) and a winding hook (6) are arranged above the lower drum wheel (4), a silk thread oiling device is arranged at a silk outlet of the winding hook (6), a small tool to unreel silk (7) for reeling silk is arranged at an outlet of the silk thread oiling device, and a silk thread drying device is arranged above the small tool to unreel silk (7) for reeling silk.

2. A small tool to unreel silk dry-return cartridge device according to claim 1, wherein: the strand silk device that oils is including supporting base (8), last fixed surface is connected with that supports base (8) places case (9), oil groove (10) have been seted up at the middle part of placing case (9) upper surface, the oil that oils is equipped with in the inside of oil groove (10), place the left side fixedly connected with activity wheel body A of case (9) upper surface, place the right side fixedly connected with activity wheel body (11) of case (9) upper surface.

3. A small tool to unreel silk dry-return cartridge device according to claim 2, wherein: the movable wheel body A comprises vertical blocks (12), the number of the vertical blocks (12) is two, a guide wheel (13) is movably connected between the two vertical blocks (12), one of the vertical blocks is fixedly connected with a supporting frame, the surface of the supporting frame is fixedly connected with an adjustable speed motor (14), and the output end of the adjustable speed motor (14) is movably connected with the guide wheel (13) through a spline.

4. A small tool to unreel silk dry-return cartridge device according to claim 2, wherein: the inside wall swing joint in finish groove (10) has loose wheel body B (15), the equal fixedly connected with in both sides of loose wheel body B (15) surface accepts pole (16), the upper surface of placing case (9) is seted up with the spread groove of accepting pole (16) looks adaptation.

5. A small tool to unreel silk dry-return cartridge device according to claim 2, wherein: one side of activity wheel body A and the opposite side of activity wheel body (11) all are provided with spacing, spacing includes the base, the last fixed surface of base is connected with connecting rod (17), the top swing joint of connecting rod (17) has movable rod (18), the top fixedly connected with horizontal pole of movable rod (18), the one end fixedly connected with spacing ring (19) of horizontal pole.

6. A small tool to unreel silk dry-return cartridge device according to claim 1, wherein: the silk strip drying device comprises a heat preservation compartment, the heat preservation compartment comprises a cover plate (20), an infrared lamp tube cover (21), infrared heating lamp tubes (22) and a temperature sensor (23), two infrared heating lamp tubes (22) are installed in the heat preservation compartment, and the silk reeling compartment is detachably arranged in the heat preservation compartment through small tool to unreel silk (7).

7. A small tool to unreel silk dry-return cartridge device according to claim 1, wherein: the top that detects shift wheel (5) is equipped with fineness perceptron (24), be equipped with pine silk godet wheel (25) on the route that raw silk passed through between fineness perceptron (24) and winding hooks (6), winding hooks (6) fixedly connected with winding rods.

8. A small tool to unreel silk dry-return cartridge device according to claim 2, wherein: threaded holes are formed in the surface of the placing box (9) and the surface of the bearing rod (16), and nuts matched with the threaded holes are arranged on the surface of the placing box (9).

9. A small tool to unreel silk dry-return cartridge device according to claim 5, wherein: threaded holes are formed in the surfaces of the movable rod (18) and the connecting rod (17), and nuts matched with the threaded holes are arranged on the surface of the connecting rod (17).

10. A method of using a mini tool to unreel silk dry-return cartridge device, the method comprising:

the method comprises the following steps: a plurality of cocoon silks containing a large amount of moisture are gathered into wet raw silks through the filament receiving device (1), the wet raw silks containing a large amount of moisture pass through the filament collecting device (2), and a silk sheath can be formed by mutually twisting the front section and the rear section of a silk strip through the upper drum (3) and the lower drum (4);

step two: the raw silk with the silk sheath is subjected to the intermittent movement action of the detection shift wheel (5), so that the silk strips can intermittently enter and exit the titer sensor (24), the fineness of the raw silk is judged, and a corresponding detection signal is sent out, thereby realizing the real-time detection and monitoring of the fineness of the raw silk;

step three: after the analysis is finished, the raw silk moves to a strand silk oiling device through a silk loosening godet wheel (25) and a winding and crossing hook (6), and oiling operation is carried out, wherein the oiling oil agent is prepared according to the following formula: EMANOL L-505 is used in an amount of 3.5-4.5 mL, Silkyst SO is used in an amount of 1.5-4.5 mL, and Solusol LS is used in an amount of 1.5-4.5 mL;

step four: after oiling operation is finished, winding silk strips to a small reeling device tool to unreel silk (7), and finishing reeling operation;

step five: after being reeled by the small reeling device tool to unreel silk (7), the silk strips pass through the silk strip drying device, and the short and medium wave infrared rays emitted by the red hot heating lamp tube (22) in the silk strip drying device dry the silk strips on the small reeling device tool to unreel silk (7), wherein a temperature sensor (23) in a heat preservation compartment can detect the surface temperature of the small reeling device tool to unreel silk (7) so as to avoid the temperature from being too high or too low.

Background

Reeling is a production process of collecting a plurality of silks to sequentially dissociate the boiled cocoons according to the specification requirements of raw silk after the boiled cocoons are finished into a positive end, so as to prepare the raw silk. At present, the main production flow of reeling raw silk at home and abroad comprises two major parts of front reeling and rear reeling. In the pre-reeling process, the cocoon layer of the silkworm cocoon absorbs water and swells, and the cocoon layer permeates and is cooked, and in the silk reeling machine, cocoon silk on the cocoon layer is drawn out from the silk reeling machine, combined into raw silk and wound to be smallAnd simultaneously baked to "dry". After the pre-reeling process, the silk sheet can not reach the winding shape, size and tension of the raw silk finished product and the moisture regain required by the finished product. The strand silk has serious adhesion, can not be normally removed, and can not directly meet the requirements of commodity transaction and storage. Therefore, the steel wire needs to be reprocessed by post-reeling, and is small in post-reeling procedureThe silk slice swells sericin through vacuum moisture absorption so as to be conveniently released, and the silk slice reaches the shape required by a raw silk finished product through winding, drying and twisting on a re-shaker. The whole process has long flow, is complex and complex, has low production efficiency, and has a link of repeatedly and reversely processing the strand silk by repeatedly drying and absorbing water. The repeated and reverse processing process links not only affect the inherent quality of raw silk, but also increase the difficulty of the silk reeling production process and make the silk reeling production process complicated. The existence of the process links also increases the consumption of raw materials and the investment of equipment and factory buildings, increases the energy consumption and labor cost, increases the emission of pollutants and is not beneficial to the environmental protection. And saturated steam that the industry generally used boiler at present produced is the medium, adopts the form of steam pipe heated air to carry out the heating and drying to the silk piece, and steam drying mainly takes convection heat transfer as the main, has the inhomogeneous problem of heating, and need use a large amount of coal among the heating process, and is unfavorable to the environment. Therefore, it is necessary to explore a new process flow to reduce the consumption of raw materials and manpower.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a small-sized containerIn the reeling process, the silk strip oiling technology is adopted to make the silk strips adhere to the auxiliary agent, and the wet raw silk after oiling is dried by the infrared drying technology and then wound to be smallThe obtained small particles are then processedThe raw silk is directly wound into a tube, solving the problem of small volumeThe reeling machine has the advantages that the reeling machine can not be directly wound into a bobbin after reeling, processing procedures such as vacuum wetting, re-shaking finishing, reeling and soaking and the like are omitted, and the process flow of silk making and weaving is shortened.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: smallThe dry returning bobbin forming device comprises a thread receiving device capable of passing cocoon silks, wherein a thread collecting device, an upper drum wheel and a lower drum wheel are sequentially arranged above the thread receiving device, a detection shifting wheel and a winding hook are arranged above the lower drum wheel, a strand oiling device is arranged at a silk outlet of the winding hook, and a small reeling silk oiling device is arranged at an outlet of the strand oiling deviceThe reeling device is smallA strand silk drying device is arranged above the cylinder. The silk reeling hook is fixed on the silk reeling rod, and the silk reeling rod reciprocates left and right during silk reeling, so that a silk screen sheet is formed. Oiling device for strand silk oilingThe manner may be altered.

Optionally, the strand silk device that oils is including supporting the base, the last fixed surface who supports the base is connected with places the case, the finish groove has been seted up at the middle part of placing the case upper surface, the finish that oils is equipped with in the inside in finish groove, the left side fixedly connected with activity wheel body A of placing the case upper surface, the right side fixedly connected with activity wheel body of placing the case upper surface. The movable wheel body A and the movable wheel body both play a role in guiding strand silk to carry out oiling operation.

Optionally, the movable wheel body a includes the upright piece, the quantity of founding the piece is two, and swing joint has the guide pulley between two upright pieces, one of them the fixed surface of founding the piece is connected with the support frame, the fixed surface of support frame is connected with buncher, buncher's output passes through spline and guide pulley swing joint. The speed regulating motor drives the guide wheel to rotate, so that the silk strips can be assisted to move, and the oiling operation of the silk strips is accelerated.

Optionally, the inside wall swing joint in finish groove has loose wheel body B, the equal fixedly connected with in both sides of loose wheel body B surface accepts the pole, place the upper surface of case and set up the spread groove with accept pole looks adaptation. The receiving rod moves the height of the movable wheel body B up and down, so that the softness of the silk strips can be slightly adjusted, and the silk strips are prevented from being too soft or tightened.

Optionally, one side of activity wheel body A and the opposite side of activity wheel body all are provided with spacing, spacing includes the base, the last fixed surface of base is connected with the connecting rod, the top swing joint of connecting rod has the movable rod, the top fixedly connected with horizontal pole of movable rod, the one end fixedly connected with spacing ring of horizontal pole. The spacing ring plays spacing effect, avoids the strand silk skew when moving.

Optionally, strand silk drying device includes the heat preservation carriage, the heat preservation carriage includes cover plate, infrared lamp tube cover, infrared heating fluorescent tube, temperature sensor, install two infrared heating fluorescent tubes in the heat preservation carriage, filature is with littleIs detachably arranged in the heat preservation carriage. In order to efficiently preserve the heat generated by the drying device, the cover plate and the inner side of the carriage of the heat-preservation carriage are coated with a layer of heat-preservation coating, and small strips are arranged below the cover plate for entering and takingThe operation opening is opened, and the rest is closed. Two infrared heating lamp tubes are installed in the heat preservation carriage, a heating tube support and an infrared lamp tube reflection cover are arranged at two ends of each infrared heating tube, the lamp tube supports are fixed on the heat preservation carriage through adjusting screw rods and nuts, and the infrared heating lamp tubes and the small reeling device can be adjusted through the adjusting screw rods and the nutsThe infrared heating lamp tube is independently controlled by the control switch, so that the operation flexibility is improved. And the drying temperature is automatically controlled by adopting a PID control technology.

Optionally, a fineness sensor is arranged above the detection shift wheel, a loose yarn godet wheel is arranged on a path through which raw yarns pass between the fineness sensor and the winding hooks, and the winding hooks are fixedly connected with winding rods. The closely gathered raw silk is subjected to the intermittent movement action of the detection shift wheel, so that the silk strips can intermittently enter and exit the fiber sensor, the fineness of the raw silk is judged, corresponding detection signals are sent out, and real-time detection and monitoring of the fineness of the raw silk are realized.

Optionally, threaded holes are formed in the surface of the placing box and the surface of the bearing rod, and nuts matched with the threaded holes are arranged on the surface of the placing box.

Optionally, threaded holes are formed in the surfaces of the movable rod and the connecting rod, and nuts matched with the threaded holes are arranged on the surface of the connecting rod.

SmallA method of using a dry-return can-forming device, the method comprising:

the method comprises the following steps: several cocoon silks containing a large amount of water are gathered into wet raw silks through the filament receiving device, the wet raw silks containing a large amount of water pass through the filament collecting device, and the silk sheath can be formed by mutually twisting the front section and the rear section of the silk thread per se after passing through the upper drum and the lower drum.

Step two: the raw silk after forming the silk sheath is subject to the intermittent movement effect of the detection displacement wheel, so that the silk strips can intermittently enter and exit the titer sensor, the fineness of the raw silk is judged, a corresponding detection signal is sent out, and the real-time detection and monitoring of the titer of the raw silk are realized.

Step three: after the analysis finishes, the raw silk moves to a strand silk oiling device through a silk loosening godet wheel and a winding hook, and oiling operation is carried out, wherein the formula of the oiling oil agent is as follows: EMANOL L-505 is used in an amount of 3.5-4.5 mL, Silkyst SO is used in an amount of 1.5-4.5 mL, and Solusol LS is used in an amount of 1.5-4.5 mL. The optimized formula of the oiling oil agent is 4ml of EMANOL L-505 dosage, 2ml of Silkyst SO dosage and 4ml of Solusol LS dosage. EMANOL L-505 is a full liquid anionic oil agent for improving good softness, smoothness and high adsorptivity of raw silk, has good permeability and moisture absorption performance, can prevent raw silk from being sticky and bulked caused by external environment temperature and humidity change, and is an oil agent for raw silk products for various purposes. An oil agent specially used for making raw silk from Nippon oil & fat chemical industries Co., LtdSoftening and smoothing auxiliary agent for moistening, called safety oil for short. Hardness protection of Silkyst SOThe agent has excellent penetration property, and can easily penetrate into the middle part of the silk sheet to make the existing hard silk sheetThe angle is softened to ensure smooth progress of the winding process.

Step four: after the oiling operation is finished, winding the silk strips to a reeling smallThereby completing the silk reeling work, and the silk strips are used for silk reelingAnd drying the wound yarn by a yarn drying device.

Step five: small for silk-strip quilt reelingAfter being rolled, the silk passes through a silk strip drying device, a red heat heating lamp tube in the silk strip drying device enables short and medium wave infrared rays emitted by the red heat heating lamp tube to irradiate small silk reeling devicesThe silk strip is dried, wherein a temperature sensor in the heat-insulating compartment can detect the small silk reeling partThe temperature of the surface is prevented from being too high or too low.

The movable wheel body B in the strand silk oiling device can slightly adjust the height, and plays roles in reducing the tension of the strand silk and improving the elongation of wet raw silk in the strand silk moving process.

(III) advantageous effects

The invention provides a smallThe dry-returning tube forming device and the method have the following beneficial effects:

the smallDry-returning tube forming device and method, the same as the prior artCompared with the prior art, the automatic silk reeling machine is simultaneously provided with the oiling device and the drying device, the oiling and the drying are carried out while the silk is reeled, and the small oil consumption is saved in the prior silk making and weaving process flowThe working procedures of vacuum wetting, re-shaking, wire braiding, twisting, wire twisting soaking, airing and the like are reduced, labor is saved, cost is reduced, time and cost are saved, and production efficiency is greatly improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the oiling device of the present invention;

FIG. 3 is a top view of FIG. 2 of the present invention;

fig. 4 is a left side view of fig. 2 in the present invention.

In the figure: 1. a filament guide button; 2. a filament guide button; 3. an upper drum; 4. a lower drum; 5. detecting a shift wheel; 6. A cross-winding hook; 7. small for reeling silk8. A support base; 9. placing a box; 10. an oil agent tank; 11. a movable wheel body; 12. erecting a block; 13. a guide wheel; 14. a speed-regulating motor; 15. a movable wheel body B; 16. a bearing rod; 17. a connecting rod; 18. a movable rod; 19. a limiting ring; 20. a cover plate; 21. an infrared lamp tube cover; 22. infrared heating lamp tube; 23. a temperature sensor; 24. a denier sensor; 25. and (4) a loose yarn guide wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1 to 4, the present invention provides a technical solution: smallThe dry returning bobbin forming device comprises a joint capable of passing through cocoon filamentsThe filament guide device comprises a filament guide device 1, a filament collecting device 2, an upper drum wheel 3 and a lower drum wheel 4 are sequentially arranged above the filament receiving device 1, a detection shift wheel 5 and a winding hook 6 are arranged above the lower drum wheel 4, a titer sensor 24 is arranged above the detection shift wheel 5, a loose filament guide wheel 25 is arranged on a path through which raw filaments pass between the titer sensor 24 and the winding hook 6, the winding hook 6 is fixedly connected with a winding rod, a filament oiling device is arranged at a filament outlet of the winding hook 6, the filament oiling device comprises a supporting base 8, a placing box 9 is fixedly connected with the upper surface of the supporting base 8, threaded holes are respectively formed in the surface of the placing box 9 and the surface of a receiving rod 16, nuts matched with the threaded holes are arranged on the surface of the placing box 9, a movable wheel body A is fixedly connected to the left side of the upper surface of the placing box 9, a limiting frame is respectively arranged on one side of the movable wheel body A and the other side of the movable wheel body 11, the limiting frame comprises a base, a connecting rod 17 is fixedly connected to the upper surface of the base, a movable rod 18 is movably connected to the top of the connecting rod 17, threaded holes are formed in the surfaces of the movable rod 18 and the connecting rod 17, nuts matched with the threaded holes are arranged on the surface of the connecting rod 17, a cross rod is fixedly connected to the top of the movable rod 18, a limiting ring 19 is fixedly connected to one end of the cross rod, a movable wheel body A comprises two upright blocks 12, guide wheels 13 are movably connected between the two upright blocks 12, a supporting frame is fixedly connected to the surface of one upright block, an adjustable speed motor 14 is fixedly connected to the surface of the supporting frame, the output end of the adjustable speed motor 14 is movably connected with the guide wheels 13 through splines, a movable wheel body 11 is fixedly connected to the right side of the upper surface of the placing box 9, an oil groove 10 is formed in the middle of the upper surface of the placing box 9, and a movable wheel body B15 is movably connected to the inner side wall of the oil groove 10, bearing rods 16 are fixedly connected to two sides of the outer surface of the movable wheel body B15, connecting grooves matched with the bearing rods 16 are formed in the upper surface of the placing box 9, an oiling agent is filled in the oiling agent groove 10, and an 'EMANOL L-505+ Silkyst SO + Solusol LS' composite auxiliary agent is selected as the oiling agent. Orthogonal experiment is designed by changing the dosage of EMANOL L-505, Silkyst SO and Solusol LS in the experiment, the oil bath ratio is set to be 1: 10, the interaction is not considered, the factor level of the orthogonal experiment is shown in Table 1, and L is selected₉(3⁴) Orthogonal tables for arranging experimental protocols, concrete examplesThe protocol is shown in table 2. The 9 experiments are carried out randomly, so that the influence of other factors except the experiment factors on the experiment result is avoided.

TABLE 1 levels of orthogonal experimental factors

TABLE 2 Silk reeling oiling experimental scheme

In the optimized design of the reeling oiling formula based on EMANOL L-505+ Silkyst SO + Solusol LS, the composite auxiliary agent of EMANOL L-505+ Silkyst SO + Solusol LS is used as the reeling oiling auxiliary agent, and the small silk is obtained after infrared dryingSilk slice, small testThe raw silk mechanical property and cohesion property after silk sheet winding and tube forming. Using the "mean. + -. standard deviation"is expressed in the form shown in Table 3.

TABLE 3 Silk reeling oiled raw silk Performance index

Taking the composite additive of EMANOL L-505+ Silkyst SO + Solusol LS as an oiling additive to carry out L₉(3⁴) Orthogonal experiment, selecting breaking strength, elongation at break, hooking strength, hooking elongation, initial modulus and cohesion as evaluation indexes, and analyzing the test data by range analysis to obtain the primary and secondary sequence of the factors influencing the oiling of the reeling silk and the factorsThe optimal level of the composite additive is that the optimized oiling formula of the composite additive of EMANOL L-505+ Silkyst SO + Solusol LS is as follows under the condition that the bath ratio is 1: 10 by comprehensive consideration: 4mL of EMANOL L-505 dosage, 2mL of Silkyst SO dosage, 4mL of Solusol LS dosage, and a small reeling device arranged at the outlet of a strand oiling device7, reeling small7, the silk strip drying device comprises a heat preservation carriage, the heat preservation carriage comprises a cover plate 20, an infrared lamp tube cover 21, an infrared heating lamp tube 22 and a temperature sensor 23, two infrared heating lamp tubes 22 are arranged in the heat preservation carriage, and the silk reeling machine is small in size7 are detachably arranged in the insulated compartment.

Please refer to fig. 1-4, a small tableThe application method of the dry returning bobbin forming device comprises the steps that a plurality of cocoon silks containing a large amount of moisture are gathered into wet raw silks through a thread receiving device 1, the wet raw silks containing a large amount of moisture pass through a thread gathering device 2, the wet raw silks pass through an upper drum wheel 3 and a lower drum wheel 4, the front sections and the rear sections of the silk strips can be twisted with each other to form silk sheaths, the raw silks after the silk sheaths are formed are subjected to the intermittent movement effect of a detection shift wheel 5, the silk strips can intermittently enter and exit a titer sensor 24, the fineness of the raw silks is judged, corresponding detection signals are sent out, the real-time detection and monitoring of the fineness of the raw silks are realized, after analysis is finished, the raw silks move into a silk strip oiling device through a silk loosening wheel 25 and a cross winding hook 6, oiling operation is performed, and the formula of an oiling oil agent is as follows: EMANOL L-505 dosage is 3.5 mL-4.5 mL, Silkyst SO dosage is 1.5 mL-4.5 mL, Solusol LS dosage is 1.5 mL-4.5 mL, after the oiling operation is finished, the silk thread is wound to small size for reeling silk7, the silk reeling work can be finished, and the silk strips are used for silk reeling7, passing through a silk strip drying device after being coiled, and using short and medium wave infrared rays emitted by a red heat heating lamp tube 22 in the silk strip drying device to reel silk7, drying the silk strips, wherein a temperature sensor 23 in a heat-insulating compartment can detect the small silk reeling yarns7, the temperature of the surface is prevented from being too high or too low.

The electrical components presented in the document are all connected with an external master controller and 380V commercial electricity, and the master controller can be a conventional known device for controlling a computer and the like.

In summary, the smallWhen the dry-returning bobbin-forming device and the dry-returning bobbin-forming method are used, an oiling device and a drying device are simultaneously designed on one automatic silk reeling machine, oiling and drying are carried out while silk reeling is carried out, and small amount of oil is saved on the conventional silk making and weaving process flowThe working procedures of vacuum wetting, re-shaking, silk weaving, twisting, silk soaking, airing and the like are reduced, the labor is reduced, the cost is reduced, the time and the cost are saved, and the production efficiency is greatly improved.

In the description of the present specification, the terms "connect", "mount", "fix", "set", and the like are used in a broad sense, for example, the "connect" may be a fixed connection or an indirect connection through intermediate components without affecting the relationship and technical effects of the components, or may be an integral connection or a partial connection, and as such, for a person skilled in the art, the specific meaning of the above terms in the present invention or the invention can be understood according to specific situations.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the scope of the present invention, and the technical solutions and the inventive concepts of the present invention are equivalent to or changed within the technical scope of the present invention.