Device for replacing spinning assembly
1. An apparatus for replacing a spin pack assembly, comprising:
the main board body is arranged on a truss connected with the spinning manifold;
the translation frame is slidably mounted on the main board body, and a first power mechanism for driving the translation frame to slide is mounted on the main board body;
the number of the tightening assemblies is multiple, the tightening assemblies are all mounted on a main substrate, the distribution mode of the tightening assemblies on the main substrate is the same as that of assembly mounting holes in a spinning box body, the main substrate is connected to one end, close to the spinning box body, of the translation frame, a supporting seat used for positioning and mounting the spinning assemblies is arranged at the upper end of each tightening assembly, and a second power mechanism used for driving the tightening assemblies and the spinning assemblies to rotate synchronously is connected to the lower end of each tightening assembly;
the truss and the translation frame drive the screwing component to move in space, the screwing component drives the spinning component mounted at the upper end part of the screwing component to align with the corresponding component mounting hole in the spinning box body, the second power mechanism drives the spinning component to rotate through the screwing component, and the rotating spinning component is screwed on the corresponding component mounting hole through threads.
2. The device for replacing the spinning assembly as claimed in claim 1, wherein the translation frame comprises two beams which are arranged in parallel, the two beams are respectively arranged on the outer sides of the two main plate bodies, one ends of the two beams are fixed on the main base plate, the other ends of the two beams are fixed on the connecting plate, two layers of clamping wheels which can rotate freely are rotatably arranged on the outer side surface of each main plate body, each beam is clamped between the corresponding two layers of clamping wheels, at least two guide wheels which are arranged along the length direction of the beam and penetrate through the plate body and are pressed against the side surface of the corresponding beam are rotatably arranged on each main plate body, the beams can slide freely under the rolling support of the clamping wheels and the guide wheels, and the first power mechanism is arranged on one of the main plate bodies.
3. The apparatus for changing the spin pack assembly of claim 2, wherein a rack is fixed to an outer side surface of one of the beams in correspondence with a length direction thereof; the first power mechanism comprises a first servo motor and a first worm and gear speed reducer which are of an integrated structure, the first worm and gear speed reducer is fixed on one of the main plate bodies through a mounting support, a gear is coaxially fixed on a power output shaft of the first worm and gear speed reducer, and the gear and the rack are meshed to form gear-rack transmission.
4. The device for replacing the spinning assembly as claimed in claim 1, wherein the second power mechanism comprises a second servo motor and a second worm gear reducer which are of an integrated structure, the second worm gear reducer is fixed on the lower surface of the main base plate, and a power output shaft of the second worm gear reducer vertically penetrates through the main base plate upwards and is connected with the tightening assembly.
5. An apparatus for changing a spin pack assembly as claimed in claim 4, the tightening assembly is vertically arranged and comprises a disc-shaped supporting seat and a fixing plate, the fixing plate is coaxially fixed on a power output shaft of the second worm gear speed reducer, a plurality of vertical through holes which are uniformly distributed along the circumferential direction of the fixed plate are arranged on the fixed plate, guide rods which are matched with the vertical through holes and freely slide in the vertical direction are inserted into each vertical through hole, the lower end of each guide rod is fixed on a circular positioning plate which is positioned below the fixed plate, the upper end of each guide rod is fixed on a supporting plate which is positioned above the fixed plate, a supporting spring which is supported between the supporting plate and the fixed plate is sleeved outside each guide rod, the upper surface of backup pad is fixed with the supporting seat with the dead plate axiality, the upper surface of supporting seat is equipped with a plurality of dops that are used for fixing a position spinning subassembly.
6. The apparatus for changing the spin pack assembly of claim 5, wherein a stopper fixed to the upper surface of the fixing plate is provided between the supporting plate and the fixing plate, and the minimum usable length of the supporting spring is smaller than the height of the stopper.
7. The apparatus for replacing a spin pack assembly of claim 5, wherein the support plate has a heat insulating plate fixed to an upper surface thereof, and the heat insulating plate has a support seat fixed to an upper surface thereof coaxially with the heat insulating plate.
8. The device for replacing the spinning assembly according to claim 5, wherein a plurality of signal transmission assemblies corresponding to the tightening assemblies one by one are mounted on the main base plate, each signal transmission assembly comprises a vertical plate fixed on the lower surface of the main base plate in a side standing manner and a guide seat fixed on the side surface of the vertical plate, a sliding rod capable of sliding freely and vertically is arranged on the guide seat, connecting blocks and detection blocks located above and below the guide seat are respectively fixed at the upper end and the lower end of the sliding rod, a return spring supported between the connecting blocks and the guide seat is sleeved outside the sliding rod, a push rod vertically penetrating through the main base plate upwards and pressing against the lower surface of the positioning plate under the support of the return spring is fixed on the connecting block, and a photoelectric sensor for detecting the upper position and the lower position of the detection block is further mounted at the lower end of the vertical plate.
9. The apparatus for replacing a spin pack assembly as claimed in claim 5, wherein the supporting base has a plurality of chuck mounting seats and magnet mounting seats uniformly arranged along a circumferential direction thereof fixed to an upper surface thereof, the chuck mounting seats and the magnet mounting seats are alternately spaced and have upper surfaces on a same plane for supporting the spin pack assembly, the magnet mounting seats are cylindrical and have magnets for attracting the spin pack assembly therein, and the chuck mounting seats are provided with chucks for laterally positioning the spin pack assembly.
10. The apparatus as claimed in claim 9, wherein the chuck mounting seat is provided at an outer side thereof with a mounting groove for mounting the chuck, the chuck includes a slide block fitted to the mounting groove and a positioning body fixed to an upper surface of the slide block, an inner side surface of the positioning body is inclined outwardly and fitted to a positioning groove formed at a side surface of the spin pack, the slide block is provided with a long hole, the slide block is fittingly mounted in the mounting groove and is restrained by a pin shaft penetrating the chuck mounting seat and the long hole, an upper surface of the slide block is flush with an upper surface of the chuck mounting seat and slides in a diameter direction of the support seat, the slide block is connected to an inner correction spring and an outer correction spring radially supported by the support seat, both ends of the inner correction spring are respectively supported and connected to blind holes formed in the slide block and the chuck mounting seat, the two ends of the outer deviation rectifying spring are respectively supported and connected in a blind hole formed in the sliding block and a blind hole formed in the compression ring, and the compression ring is fixed on the side face of the supporting seat through a long bolt.
Background
In general, in the spinning production, when the pressure of the melt in the spinning manifold approaches or exceeds a set value, if the spinning manifold is continuously operated, the safety of the spinning manifold is affected, and the melt leakage phenomenon occurs, and the phenomenon is mainly caused by that the filter screen in the spinning assembly is polluted in a large area or a large number of spinneret holes are blocked, so that the spinning assembly needs to be replaced in time. In the prior art, a manual replacement mode is mainly adopted, namely when a spinning assembly is installed, one person puts the spinning assembly on a screwing wrench by using a special fork, the other person lifts the wrench provided with the spinning assembly, the spinning assembly is lifted upwards to a corresponding assembly hole in a spinning box body and aligned with the assembly hole, the upward lifting state is kept all the time, and the other person rotates the wrench by using a force applying rod so as to drive the spinning assembly to rotate and enable the spinning assembly to be screwed on the assembly hole until the spinning assembly is screwed. The process of disassembling the spinning assembly is opposite to the process, one person holds the wrench to lift the assembly upwards, and the other person rotates the wrench reversely by the force applying rod until the spinning assembly is unscrewed. The replacement mode needs many people to cooperate once and only can dismantle one spinning assembly, the manpower is occupied much and the efficiency is low, and because the weight of a single spinning assembly is about 15KG, and the height of an assembly hole on a spinning manifold body reaches two meters, the labor intensity of the whole loading and unloading process is high, and the requirements on the height of workers and the quality of the whole body are high; meanwhile, the temperature of the spinning assembly reaches 300 ℃, the radiation temperature to the human body reaches 50 ℃, and volatile silicone oil gas exists on site, so that the working environment is severe; the most important is that the spinning assembly has falling danger in the loading and unloading process, the safety factor is low, and the life safety of workers is threatened. Accordingly, there is a great need for those skilled in the art to alter the state of the art.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a replacing device of a spinning assembly, which reduces the labor intensity of workers, improves the working environment of the workers, reduces the labor employment, improves the replacing efficiency and improves the working safety.
In order to solve the above technical problem, the present invention provides an apparatus for replacing a spin pack, comprising:
the main board body is arranged on a truss connected with the spinning manifold;
the translation frame is slidably mounted on the main board body, and a first power mechanism for driving the translation frame to slide is mounted on the main board body;
the number of the tightening assemblies is multiple, the tightening assemblies are all mounted on a main substrate, the distribution mode of the tightening assemblies on the main substrate is the same as that of assembly mounting holes in a spinning box body, the main substrate is connected to one end, close to the spinning box body, of the translation frame, a supporting seat used for positioning and mounting the spinning assemblies is arranged at the upper end of each tightening assembly, and a second power mechanism used for driving the tightening assemblies and the spinning assemblies to rotate synchronously is connected to the lower end of each tightening assembly;
the truss and the translation frame drive the screwing component to move in space, the screwing component drives the spinning component mounted at the upper end part of the screwing component to align with the corresponding component mounting hole in the spinning box body, the second power mechanism drives the spinning component to rotate through the screwing component, and the rotating spinning component is screwed on the corresponding component mounting hole through threads.
As a further improvement of the invention, the translation frame comprises two beams which are arranged in parallel, the two beams are respectively arranged on the outer sides of the two main plate bodies, one ends of the two beams are fixed on the main base plate, the other ends of the two beams are fixed on the connecting plate, two layers of clamping wheels which can rotate freely are rotatably arranged on the outer side surface of each main plate body, each beam is clamped between the corresponding two layers of clamping wheels, at least two guide wheels which are arranged along the length direction of the beam and penetrate through the plate body of the beam and are pressed against the side surface of the corresponding beam are rotatably arranged on each main plate body, the beams can freely slide under the rolling support of the clamping wheels and the guide wheels, and the first power mechanism is arranged on one main plate body.
As a further improvement of the invention, a rack consistent with the length direction of one cross beam is fixed on the outer side surface of the cross beam; the first power mechanism comprises a first servo motor and a first worm and gear speed reducer which are of an integrated structure, the first worm and gear speed reducer is fixed on one of the main plate bodies through a mounting support, a gear is coaxially fixed on a power output shaft of the first worm and gear speed reducer, and the gear and the rack are meshed to form gear-rack transmission.
As a further improvement of the invention, the second power mechanism comprises a second servo motor and a second worm gear reducer which are of an integrated structure, the second worm gear reducer is fixed on the lower surface of the main substrate, and a power output shaft of the second worm gear reducer vertically penetrates through the main substrate upwards and is connected with the tightening assembly.
As a further improvement of the invention, the tightening assembly is vertically arranged and comprises a disc-shaped supporting seat and a fixing plate, the fixing plate is coaxially fixed on a power output shaft of the second worm gear speed reducer, a plurality of vertical through holes are uniformly distributed along the circumferential direction of the fixing plate, a guide rod which is matched with the fixing plate and freely slides in the vertical direction is inserted into each vertical through hole, the lower end of each guide rod is fixed on a circular positioning plate positioned below the fixing plate, the upper end of each guide rod is fixed on a supporting plate positioned above the fixing plate, a supporting spring supported between the supporting plate and the fixing plate is sleeved outside each guide rod, the supporting seat which is coaxial with the fixing plate is fixed on the upper surface of the supporting plate, and a plurality of clamping heads used for positioning the spinning assembly are arranged on the upper surface of the supporting seat.
As a further improvement of the invention, a limit block fixed on the upper surface of the fixed plate is arranged between the supporting plate and the fixed plate, and the minimum using length of the supporting spring is less than the height of the limit block.
As a further improvement of the invention, a heat insulation plate is fixed on the upper surface of the supporting plate, and a supporting seat coaxial with the fixing plate is fixed on the upper surface of the heat insulation plate.
As a further improvement of the present invention, the main substrate is provided with a plurality of signal transmission assemblies corresponding to the tightening assemblies one by one, each signal transmission assembly comprises a vertical plate fixed on the lower surface of the main substrate in a side standing manner and a guide seat fixed on the side surface of the vertical plate, the guide seat is provided with a sliding rod capable of freely sliding vertically, the upper and lower ends of the sliding rod are respectively fixed with a connecting block and a detection block which are positioned above and below the guide seat, the outside of the sliding rod is sleeved with a return spring supported between the connecting block and the guide seat, the connecting block is fixed with a push rod which vertically penetrates through the main substrate upwards and is pressed against the lower surface of the positioning plate under the support of the return spring, and the lower end of the vertical plate is further provided with a photoelectric sensor for detecting the upper and lower positions of the detection block.
As a further improvement of the invention, a plurality of chuck mounting seats and magnet mounting seats which are uniformly distributed along the circumferential direction of the support seat are fixed on the upper surface of the support seat, the chuck mounting seats and the magnet mounting seats are alternately arranged at intervals, the upper surfaces of the chuck mounting seats and the magnet mounting seats are on the same plane, the plane is used for supporting the spinning assembly, the magnet mounting seats are cylindrical, magnets for adsorbing the spinning assembly are arranged in the magnet mounting seats, and chucks for positioning the spinning assembly on the side surfaces are arranged on the chuck mounting seats.
As a further improvement of the invention, the spinning device is provided with an installation groove for installing a chuck, the chuck comprises a sliding block matched with the installation groove and a positioning body fixed on the upper surface of the sliding block, the inner side surface of the positioning body inclines outwards and is matched with a positioning groove on the side surface of the spinning component, the sliding block is provided with a long circular hole, the sliding block is matched and installed in the installation groove and is limited by a pin shaft penetrating through a chuck installation seat and the long circular hole, the upper surface of the sliding block is flush with the upper surface of the chuck installation seat, the sliding block slides in the diameter direction of a supporting seat, the sliding block is connected with an inner deviation-correcting spring and an outer deviation-correcting spring which are radially supported along the supporting seat, the two ends of the inner deviation-correcting spring are respectively supported and connected in a blind hole formed in the sliding block and a blind hole formed in the chuck installation seat, the two ends of the outer deviation-correcting spring are respectively supported and connected in the blind hole formed in the sliding block and a blind hole formed in a compression ring, the clamping ring is fixed on the side face of the supporting seat through a long bolt.
The invention has the beneficial effects that:
the invention relates to a device for replacing a spinning assembly, which is characterized in that the device is horizontally arranged on a truss of a spinning box body, a tightening assembly is driven to move in space by the truss and a translation frame of the device, the spinning assembly is arranged on the tightening assembly and is aligned with a corresponding assembly mounting hole under the drive of the tightening assembly during installation, the tightening assembly and the spinning assembly are driven to synchronously rotate by a motor, the rotating spinning assembly is screwed on the corresponding assembly mounting hole through threads, and the dismounting process is opposite to the mounting process, so that the lifting, aligning, screwing and other processes of the spinning assembly are completed by mechanical power, the labor intensity of workers is reduced, the working environment of the workers is improved, and the human resources are saved; secondly, the device is provided with a plurality of screwing assemblies, so that the plurality of spinning assemblies can be disassembled simultaneously, the replacement efficiency of the spinning assemblies is greatly improved, and the production efficiency is greatly improved; finally, the tightening assembly is provided with the magnet and the chuck for adsorbing and positioning the spinning assembly, the positioning is safe and stable, the separation process is simple, the chuck is movably mounted and is provided with the corresponding deviation rectifying spring, and under the condition that the positioning effect of the chuck is not influenced, the small position deviation of the spinning assembly in the aligning process with the assembly mounting hole can be automatically corrected, so that all the spinning assemblies can be accurately aligned, and the aligning precision and the dismounting efficiency of the spinning assembly are improved.
Drawings
FIG. 1 is a schematic perspective view of an apparatus for changing a spin pack assembly according to the present invention;
FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;
FIG. 3 is a front view of the tightening assembly and second power mechanism of the present invention mounted on a primary substrate;
FIG. 4 is a cross-sectional view taken along line B-B of FIG. 3;
FIG. 5 is an enlarged view of C in FIG. 4;
fig. 6 is a perspective view of the tightening assembly;
FIG. 7 is a front view of the signal transfer assembly;
FIG. 8 is a cross-sectional view taken along line D-D of FIG. 7;
FIG. 9 is a front view of an apparatus for changing spin packs of the present invention mounted to a spin beam by a truss.
The reference numbers in the figures illustrate: 11. a main board body; 12. a cross beam; 13. a connecting plate; 14. a pinch wheel; 15. a guide wheel; 16. a rack; 17. a gear; 18. a first servo motor; 19. a first worm gear reducer; 20. mounting a bracket; 21. a main substrate; 22. a second servo motor; 23. a second worm gear reducer; 231. a power output shaft of the second worm gear speed reducer; 24. positioning a plate; 25. a fixing plate; 26. a vertical through hole; 27. a limiting block; 28. a guide bar; 29. a support spring; 30. a support plate; 31. a heat insulation plate; 32. a supporting seat; 33. a magnet mounting base; 34. a magnet; 35. a chuck mounting base; 36. mounting grooves; 37. a slider; 38. a positioning body; 39. a long round hole; 40. a pin shaft; 41. an inner deviation rectifying spring; 42. an outer deflection correcting spring; 43. pressing a ring; 44. a long bolt; 45. a vertical plate; 46. a guide seat; 47. a slide bar; 48. connecting blocks; 49. a detection block; 50. a return spring; 51. a top rod; 52. a spinning assembly; 53. positioning a groove; 54. a truss; 55. screwing the assembly; 56. spinning manifold; 57. a signal transfer assembly; 58. a photoelectric sensor.
Detailed Description
The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.
Referring to fig. 1-2 and 9, one embodiment of an apparatus for replacing a spin pack assembly 52 of the present invention is shown;
an apparatus for replacing a spin pack 52, comprising:
the spinning device comprises a main plate body 11, wherein the main plate body 11 is arranged on a truss 54 connected with a spinning manifold 56;
the translation frame is slidably mounted on the main plate body 11, and a first power mechanism for driving the translation frame to slide is mounted on the main plate body 11;
a plurality of tightening assemblies 55, wherein the number of the tightening assemblies 55 is multiple, the plurality of tightening assemblies 55 are all mounted on the main substrate 21, the plurality of tightening assemblies 55 rotate simultaneously, so that a mutual counteracting effect among a plurality of moments can be realized, the guide rail and the main body equipment are guaranteed not to be impacted by the rotating moment, the distribution mode of the plurality of tightening assemblies 55 on the main substrate 21 is the same as that of the assembly mounting holes in the spinning beam 56, the main substrate 21 is connected to one end part of the translation frame close to the spinning beam 56, the upper end part of the tightening assembly 55 is provided with a supporting seat 32 for positioning and mounting the spinning assembly 52, and the lower end part of the tightening assembly 55 is connected with a second power mechanism for driving the tightening assemblies 55 and the spinning assembly 52 to rotate synchronously;
the truss 54 and the translation frame drive the screwing component 55 to move in space, the screwing component 55 drives the spinning component 52 mounted at the upper end part of the screwing component 55 to align with a corresponding component mounting hole in the spinning box body 56, the second power mechanism drives the spinning component 52 to rotate through the screwing component 55, and the rotating spinning component 52 is screwed on the corresponding component mounting hole through threads. The processes of lifting, aligning, screwing and the like of the spinning assembly 52 are completed by mechanical power, the labor intensity of workers is reduced, the working environment of the workers is improved, and the manpower resource is saved.
Referring to fig. 1-2, the translation frame includes two beams 12 arranged in parallel, the two beams 12 are respectively disposed on the outer sides of the two main plate bodies 11, one end of each of the two beams 12 is fixed on a main substrate 21, the other end of each of the two beams 12 is fixed on a connecting plate 13, the outer side surface of each main plate body 11 is rotatably provided with two layers of clamping wheels 14 capable of rotating freely, each beam 12 is clamped between the corresponding two layers of clamping wheels 14, each main plate body 11 is further rotatably provided with at least two guide wheels 15 which are arranged along the length direction of the beam 12 and penetrate through the plate body and are pressed against the side surface of the corresponding beam 12, the beam 12 freely slides relative to the main plate body 11 under the rolling support of the clamping wheels 14 and the guide wheels 15, and the first power mechanism is mounted on one of the main plate bodies 11.
A rack 16 consistent with the length direction of one of the cross beams 12 is fixed on the outer side surface of the cross beam; the first power mechanism comprises a first servo motor 18 and a first worm and gear speed reducer 19 which are of an integrated structure, the servo positioning precision of the servo motor is high, automatic positioning can be achieved, the worm and gear speed reducer has a self-locking function, a locking structure is not required to be added, safety, reliability and cost saving are achieved, the first worm and gear speed reducer 19 is fixed on one of the main plate bodies 11 through a mounting bracket 20, a gear 17 is coaxially fixed on a power output shaft of the first worm and gear speed reducer 19, and the gear 17 and the rack 16 are meshed to form gear 17 and rack 16 transmission. The device is arranged on a truss 54 of a spinning box 56, a first servo motor 18 drives a gear 17 to rotate through a first worm gear reducer 19, the gear 17 is meshed with a rack 16 and drives a cross beam 12 to move horizontally, and a spinning assembly 52 arranged on a screwing assembly 55 is driven to move horizontally and extend into the spinning box 56.
The second power mechanism comprises a second servo motor 22 and a second worm gear speed reducer 23 which are of an integrated structure, the servo positioning precision of the servo motor is high, automatic positioning can be achieved, the worm gear speed reducer has a self-locking function, a locking structure is not required to be added, safety, reliability and cost saving are achieved, the second worm gear speed reducer 23 is fixed on the lower surface of the main substrate 21, and a power output shaft of the second worm gear speed reducer 23 vertically penetrates through the main substrate 21 upwards and is connected with the screwing assembly 55.
As described with reference to fig. 3 to 6, the tightening unit 55 is vertically disposed and includes a support base 32 and a fixing plate 25 each having a disk shape, the fixing plate 25 is coaxially fixed on the power output shaft of the second worm gear reducer 23, a plurality of vertical through holes 26 which are uniformly distributed along the circumferential direction of the fixed plate 25 are arranged on the fixed plate 25, a guide rod 28 which is matched with the vertical through holes and freely slides in the vertical direction is inserted into each vertical through hole 26, the lower end of each guide rod 28 is fixed on a circular positioning plate 24 which is positioned below the fixed plate 25, the upper end of each guide rod 28 is fixed on a supporting plate 30 which is positioned above the fixed plate 25, a supporting spring 29 which is supported between the supporting plate 30 and the fixed plate 25 is sleeved outside each guide rod 28, the supporting seat 32 coaxial with the fixing plate 25 is fixed on the upper surface of the supporting plate 30, and a plurality of chucks for positioning the spinning assembly 52 are arranged on the upper surface of the supporting seat 32.
The number of the mounting grooves 36 of the spinning components 52 with different specifications is different, so the number of the clamping heads can be set according to actual conditions; since the process of screwing or unscrewing the spin pack 52 is accompanied by the change in height during the process of dismounting the spin pack 52 by the screw assembly 55, the support seat 32 is matched with the guide rod 28 and the support spring 29 to adapt to the change in height of the spin pack 52 during dismounting, so as to ensure the mounting stability between the screw assembly 55 and the spin pack 52.
In an embodiment of the present invention, a limiting block 27 fixed on the upper surface of the fixing plate 25 is disposed between the supporting plate 30 and the fixing plate 25, the limiting block 27 is used for limiting the downward movement of the positioning support 32, the minimum usage length of the supporting spring 29 is smaller than the height of the limiting block 27, and the supporting spring 29 is protected.
In an embodiment of the present invention, a heat insulation plate 31 is fixed to an upper surface of the support plate 30, and a support seat 32 coaxial with the fixing plate 25 is fixed to an upper surface of the heat insulation plate 31.
As described with reference to fig. 7 to 8, the main substrate 21 is mounted with a plurality of signal transmission members 57 in one-to-one correspondence with the tightening members 55, the signal transmission assembly 57 includes a vertical plate 45 fixed on the lower surface of the main substrate 21 in a side standing manner and a guide holder 46 fixed on the side of the vertical plate 45, a sliding rod 47 which can freely slide vertically is arranged on the guide seat 46, a connecting block 48 and a detecting block 49 which are positioned above and below the guide seat 46 are respectively fixed at the upper end and the lower end of the sliding rod 47, the sliding rod 47 is externally fitted with a return spring 50 supported between the connecting block 48 and the guide seat 46, a top rod 51 which vertically penetrates the main base plate 21 upwards and is pressed against the lower surface of the positioning plate 24 under the support of a return spring 50 is fixed on the connecting block 48, and a photoelectric sensor 58 for detecting the up-and-down position of the detection block 49 is also arranged at the lower end of the vertical plate 45.
In the process of screwing or unscrewing the spinning component 52 of the spinning component 55, the process of screwing or unscrewing the spinning component 52 is accompanied by the change in height, so the supporting seat 32 can also follow up and drive the positioning plate 24 to move up and down, the movement of the positioning plate 24 can be transmitted through the ejector rod 51 and converted into the up and down movement of the detection block 49, and the position of the detection block 49 is judged through the photoelectric sensor 58 at the lower end of the vertical plate 45, so that the process of screwing or unscrewing the spinning component 52 is indirectly controlled, and whether the spinning component 52 is screwed or unscrewed in place is conveniently judged.
Referring to fig. 6, a plurality of chuck installation seats 35 and magnet installation seats 33 uniformly distributed along the circumferential direction are fixed on the upper surface of the support seat 32, the chuck installation seats 35 and the magnet installation seats 33 are alternately arranged at intervals, the upper surfaces of the chuck installation seats 35 and the magnet installation seats 33 are on the same plane, the plane is used for supporting the spinning component 52, the magnet installation seats 33 are cylindrical, magnets 34 used for adsorbing the spinning component 52 are installed in the magnet installation seats 33, and chucks used for positioning the spinning component 52 on the side surfaces are installed on the chuck installation seats 35.
Referring to fig. 3-6, the outside of dop mount pad 35 is equipped with the mounting groove 36 that is used for installing the dop, the dop include with sliding block 37 that mounting groove 36 matches and fix the locating body 38 at the sliding block 37 upper surface, the medial surface of locating body 38 leans out and its constant head tank 53 with spinning component 52 side matches, be equipped with slotted hole 39 on the sliding block 37, sliding block 37 matches and installs in mounting groove 36 and spacing through the round pin axle 40 that runs through dop mount pad 35 and slotted hole 39, the upper surface of sliding block 37 is the same level with the upper surface of dop mount pad 35 and sliding block 37 is in the diameter direction of supporting seat 32, be connected with interior rectifying spring 41 and the outer rectifying spring 42 along the radial support of supporting seat 32 on the sliding block 37, the both ends of interior rectifying spring 41 support respectively and connect set up the blind hole that blind hole and dop mount pad 35 set up on the sliding block 37 in, the two ends of the outer deviation rectifying spring 42 are respectively supported and connected in a blind hole formed in the sliding block 37 and a blind hole formed in the pressing ring 43, and the pressing ring 43 is fixed on the side surface of the supporting seat 32 through a long bolt 44.
Spinning component 52 vertical stay is at the upper surface of dop mount pad 35, magnet 34 adsorbs in spinning component 52's bottom, the location body 38 of dop stretches into and fixes a position in the constant head tank 53 of spinning component 52 side, location safety and stability and separation process are simple, dop movable mounting is equipped with the spring of rectifying a deviation that corresponds simultaneously, under the condition that does not influence dop location effect, can correct spinning component 52 automatically and be with the small positional deviation of unit mount cave counterpoint in-process, guarantee that spinning component 52 can accurate counterpoint, improve spinning component 52's counterpoint precision and dismouting efficiency.
The invention can also improve the alignment precision of the spinning assembly 52 and the assembly mounting hole through the reverse teaching learning of computer programming, namely, the spinning assembly 52 mounted on the device of the invention and the corresponding assembly mounting hole are manually and accurately aligned by manually controlling the device of the invention, then the teaching program of each servo motor of the device in the manual alignment process is recorded through the computer, and the corresponding teaching program can be directly operated when the spinning set is replaced next time.
The working process of the invention is as follows:
in the process of installing the spinning assembly 52, the device of the invention is horizontally installed on the truss 54 connected with the spinning beam 56, and the truss 54 drives the device of the invention to move in the arrangement direction of the spinning beam 56 and lift in the vertical direction.
Firstly, a spinning assembly 52 is installed on each screwing assembly 55 on the device by manpower, each spinning assembly 52 is vertically supported on the upper surface of a corresponding chuck installation seat 35, a magnet 34 on a supporting seat 32 is adsorbed at the bottom of the spinning assembly 52, a positioning body 38 of the chuck is matched and extends into and is positioned in a positioning groove 53 on the side surface of the spinning assembly 52, and then the spinning assembly 52 is positioned on the corresponding screwing assembly 55, so that the positioning is safe and stable, and the separation process is simple;
starting equipment, driving the device to a specified spinning position through the truss 54 on the spinning manifold 56, and after the device reaches the specified spinning position, sending a feedback signal by the photoelectric sensor 58 on the spinning manifold 56 corresponding to the spinning position so that the truss 54 immediately stops the translation action, and simultaneously starting the first servo motor 18;
thirdly, the first servo motor 18 drives the gear 17 to rotate through the first worm and gear reducer 19, the gear 17 is meshed with the rack 16 and drives the beam 12 to move horizontally, the spinning assemblies 52 mounted on the screwing assembly 55 are driven to move in the horizontal direction and extend into the spinning box 56, each spinning assembly 52 corresponds to the corresponding assembly mounting hole in the vertical direction, and at the moment, the photoelectric sensor 58 on the beam 12 sends a feedback signal, so that the first servo motor 18 stops working immediately;
fourthly, the spinning assemblies 52 arranged on the cross beam 12 and the tightening assembly 55 are driven by the truss 54 to vertically move upwards, when the upper ends of the spinning assemblies 52 are exactly aligned with the corresponding assembly mounting holes and the supporting plate 30 is in contact with the limiting block 27, the photoelectric sensor 58 on the truss 54 sends a feedback signal and enables the feedback signal to stop working immediately, and the second servo motor 22 starts working immediately;
the second servo motor 22 drives the screwing components 55 and the spinning components 52 to rotate forward synchronously through the second worm gear reducer 23, the upper end of each spinning component 52 is screwed on the corresponding component mounting hole gradually, the spinning components 52 move upwards gradually in the process of screwing the spinning components 52, so the supporting seat 32 can follow up and drive the positioning plate 24 to move upwards under the action of the supporting spring 29, the movement of the positioning plate 24 is transmitted through the ejector rod 51 and converted into the upward movement of the detection block 49, when the spinning components 52 are screwed in place, the photoelectric sensor 58 mounted at the lower end of the vertical plate 45 sends a feedback signal to stop the second servo motor 22, and the installation of the spinning components 52 is completed. The disassembly process of the spin pack assembly 52 is reversed from that described above.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.
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