Anti-crack concrete and preparation method thereof
1. The anti-crack concrete is characterized by comprising the following components in parts by weight:
200 portions of cement and 300 portions of cement;
900 portions of coarse aggregate and 1100 portions of coarse aggregate;
700 portions and 800 portions of fine aggregate;
180 portions of filler 160;
10-20 parts of fibers;
5-10 parts of a water reducing agent;
water 180 and 200 portions;
the fine aggregate is formed by mixing natural fine aggregate and recycled fine aggregate according to the weight ratio of 1 (0.4-0.6);
the recycled fine aggregate is waste concrete block powder;
the waste concrete block powder is prepared by the following steps:
a, crushing and sieving waste concrete blocks to obtain regenerated fragments;
b, soaking the regenerated fragments in an acidic solution, taking out, washing with water, drying, continuously soaking in an alkaline solution, taking out, washing with water, and drying to obtain reinforced regenerated fragments;
and c, stirring and mixing the reinforced regeneration fragments with the hydrolyzed polymaleic anhydride, adding redispersible latex powder, ball-milling, drying and sieving to obtain waste concrete block powder.
2. The crack-resistant concrete according to claim 1, wherein in the preparation process c of the waste concrete block powder, the weight ratio of the reinforced regeneration fragments to the hydrolyzed polymaleic anhydride to the redispersible latex powder is 1 (0.04-0.06) to (0.2-0.4).
3. The crack-resistant concrete according to claim 1, wherein the recycled fine aggregate has a particle size of 80-120 mesh, and the natural fine aggregate has a particle size of 40-60 mesh.
4. The crack-resistant concrete according to claim 1, wherein the fibers are composed of any two or more of glass fibers, polyester fibers, steel fibers, and carbon fibers.
5. The crack-resistant concrete according to claim 1, wherein the fibers are formed by mixing steel fibers and polyester fibers in a weight ratio of 1 (0.4-0.6).
6. The crack-resistant concrete according to claim 5, wherein the steel fibers are profiled steel fibers having a diameter of 100-200 μm.
7. The crack-resistant concrete according to claim 1, wherein the filler is formed by mixing mineral powder and fly ash according to a weight ratio of 1 (0.3-0.6).
8. The crack-resistant concrete according to claim 1, further comprising 3 to 8 parts of polymer microspheres.
9. The method for preparing the crack-resistant concrete according to any one of claims 1 to 7, comprising the steps of:
s1, stirring and mixing the coarse aggregate and the fine aggregate to obtain a mixture A;
s2, adding the filler and the fibers into the mixture A, stirring and mixing to obtain a mixture B;
s3, stirring and mixing the cement, the water and the water reducing agent to obtain a mixture C;
and S4, adding the mixture B into the mixture C, stirring and mixing to obtain the product.
10. The method for preparing crack-resistant concrete according to claim 9, wherein when 3 to 8 parts of polymer microspheres are added to the raw materials, in step S2, the polymer microspheres, the filler and the fibers are added to the mixture a, and the mixture B is obtained by ultrasonic stirring.
Background
The common concrete is artificial stone which is prepared by taking cement as a main cementing material, adding water, sand, stones and chemical additives and mineral admixtures if necessary, mixing the materials according to a proper proportion, uniformly stirring, densely molding, curing and hardening.
At present, with the development of urbanization, the speed of newly repairing roads is gradually increased, and the application of concrete is more and more extensive. However, when the concrete is used for a long time, the inner part and the surface of the concrete are cracked, thereby affecting the normal use function and durability of the concrete, and when the crack width exceeds a certain limit, the bearing capacity, the rigidity and the normal use function of the concrete member are affected. Therefore, it is of great significance to research a concrete with better crack resistance.
Disclosure of Invention
In order to improve the crack resistance of concrete, the application provides the crack resistance concrete and the preparation method thereof.
In a first aspect, the present application provides an anti-crack concrete, which adopts the following technical scheme:
the crack-resistant concrete comprises the following components:
200 portions of cement and 300 portions of cement;
900 portions of coarse aggregate and 1100 portions of coarse aggregate;
700 portions and 800 portions of fine aggregate;
180 portions of filler 160;
10-20 parts of fibers;
5-10 parts of a water reducing agent;
water 180 and 200 portions;
the fine aggregate is formed by mixing natural fine aggregate and recycled fine aggregate according to the weight ratio of 1 (0.4-0.6);
the recycled fine aggregate is waste concrete block powder;
the waste concrete block powder is prepared by the following steps:
a, crushing and sieving waste concrete blocks to obtain regenerated fragments;
b, soaking the regenerated fragments in an acidic solution, taking out, washing with water, drying, continuously soaking in an alkaline solution, taking out, washing with water, and drying to obtain reinforced regenerated fragments;
and c, stirring and mixing the reinforced regeneration fragments with the hydrolyzed polymaleic anhydride, adding redispersible latex powder, ball-milling, drying and sieving to obtain waste concrete block powder.
By adopting the technical scheme, the waste concrete blocks are solid wastes generated after the building is disintegrated, the waste concrete blocks are smashed, subjected to acid washing impurity removal and alkali washing strengthening treatment and then are subjected to blending ball milling with the redispersible latex powder, so that the redispersible latex powder and the strengthened regenerated fragments are fully filled and mixed, after the concrete is prepared, on one hand, the waste concrete block powder is filled between coarse aggregate and natural fine aggregate, the compactness of the concrete can be improved, the crack resistance of the concrete is improved, on the other hand, the redispersible latex powder can further fill gaps among the aggregates, a high-flexibility film structure is formed in the concrete, and excellent adhesive force can be generated on other raw materials in the concrete, so that the crack resistance of the concrete is further improved. In the ball milling process, the added hydrolyzed polymaleic anhydride can fully disperse the mixture, improve the mixing filling degree between the reinforced regeneration fragments and the redispersible latex powder, and further improve the compactness of the prepared concrete, thereby improving the crack resistance of the concrete.
Preferably, in the preparation process c of the waste concrete block powder, the reinforced regeneration fragments, namely the hydrolyzed polymaleic anhydride and the redispersible latex powder are 1 (0.04-0.06) to 0.2-0.4 in percentage by weight.
By adopting the technical scheme, when the weight ratio of the reinforced regeneration fragments, the hydrolyzed polymaleic anhydride and the redispersible latex powder is in the range, the prepared waste concrete block powder has better performance, and the anti-cracking performance of concrete can be further improved.
Preferably, the particle size of the recycled fine aggregate is 80-120 meshes, and the particle size of the natural fine aggregate is 40-60 meshes.
By adopting the technical scheme, the particle sizes of the natural fine aggregate and the recycled fine aggregate are obviously different, and the filling effect of the natural fine aggregate and the recycled fine aggregate can be improved, so that a more compact concrete framework is formed among the coarse aggregate, the natural fine aggregate and the recycled fine aggregate, and the compactness of the concrete is improved by further filling the fibers and the filler, so that the anti-cracking performance of the concrete is improved.
Preferably, the fiber is composed of any two or more of glass fiber, polyester fiber, steel fiber and carbon fiber.
By adopting the technical scheme, the anti-cracking performance of the concrete can be obviously improved by adding the fibers, but the enhancement effect of the single fiber on the anti-cracking performance of the concrete is limited, and two or more fibers are compounded, so that the different fibers have different interface structures and physical and chemical properties, and the effects of mutually complementing and enhancing are achieved, so that the anti-cracking performance of the concrete is obviously promoted.
Preferably, the fiber is formed by mixing steel fiber and polyester fiber according to the weight ratio of 1 (0.4-0.6).
By adopting the technical scheme, the steel fibers and the polyester fibers have obviously different interface structures and physical and chemical properties, the steel fibers mainly enhance the anti-cracking performance of the concrete through higher tensile strength, the polyester fibers have high breaking strength and good rebound resilience, and the polyester fibers are easy to adsorb other raw materials in the concrete, so that the anti-cracking performance of the concrete is improved. Therefore, the compounding of the steel fiber and the polyester fiber can obviously enhance the matching effect between the fibers, thereby further improving the crack resistance of the concrete.
Preferably, the steel fiber is a profiled steel fiber with a diameter of 100-200 μm.
By adopting the technical scheme, the section of the deformed steel fiber has a rectangular shape, a sawtooth shape, a crescent shape, a triangular shape and the like. On one hand, when the profiled steel fiber and the polyester fiber are compounded, the steel fiber and the polyester fiber can be well mixed and act together, so that the crack resistance of the concrete is improved; on the other hand, the special-shaped steel fiber has better binding property with the concrete interface, and can also improve the crack resistance of the concrete.
Preferably, the filler is formed by mixing mineral powder and fly ash according to the weight ratio of 1 (0.3-0.6).
By adopting the technical scheme, the mineral powder and the fly ash are compounded to form the filler, so that on one hand, the mineral powder and the fly ash have the mutual filling effect, the compactness of the filler can be obviously improved, and the crack resistance of the prepared concrete is improved; on the other hand, the mineral powder and the fly ash can be fully filled in a concrete framework formed by the aggregates and gaps on the surfaces of the aggregates, so that the compactness of the concrete is further improved, the generation and development of cracks in the concrete are reduced, and the crack resistance of the concrete is further improved.
Preferably, the anti-crack concrete further comprises 3-8 parts of polymer microspheres.
By adopting the technical scheme, the polymer microspheres are polymer particles with the particle size of nanometer or micron, are easy to fill in cracks of concrete, are beneficial to filling micro cracks, and improve the compactness of the concrete, so that the anti-cracking performance of the concrete is improved.
In a second aspect, the present application provides a method for preparing an anti-crack concrete, which adopts the following technical scheme:
a preparation method of anti-crack concrete comprises the following steps:
s1, stirring and mixing the coarse aggregate and the fine aggregate to obtain a mixture A;
s2, adding the filler and the fibers into the mixture A, stirring and mixing to obtain a mixture B;
s3, stirring and mixing the cement, the water and the water reducing agent to obtain a mixture C;
and S4, adding the mixture B into the mixture C, stirring and mixing to obtain the product.
By adopting the technical scheme, the preparation method is simple in process, low in requirement on conditions, easy in obtaining of raw materials and suitable for large-scale industrial production. The raw materials are stirred and mixed step by step, so that the raw materials can be fully dispersed in a mixing system, the compactness of the concrete is improved, and the crack resistance of the concrete is further improved.
Preferably, when 3 to 8 parts of polymer microspheres are added to the raw materials, in the step S2, the polymer microspheres, the filler and the fibers are added to the mixture a together, and the mixture B is obtained by ultrasonic stirring.
By adopting the technical scheme, the added polymer microspheres can be uniformly dispersed in a mixed system, so that the filling effect of the polymer microspheres is fully exerted, and the crack resistance of concrete is improved.
In summary, the present application has the following beneficial effects:
1. according to the method, the reinforced regeneration fragments and the redispersible latex powder are adopted to prepare the waste concrete block powder, and the redispersible latex powder can be fully mixed with the reinforced regeneration fragments, so that the compactness of concrete is improved, the crack resistance of the concrete is improved, and meanwhile, the redispersible latex powder can be redispersed to form a film structure, so that all components are fully bonded, the compactness of the concrete can be further improved, and the crack resistance of the concrete is improved;
2. the particle size of the recycled fine aggregate is 80-120 meshes, the particle size of the natural fine aggregate is 40-60 meshes, and the recycled fine aggregate and the natural fine aggregate can be fully filled through the arrangement, and meanwhile, the recycled fine aggregate and the natural fine aggregate can be better filled in a concrete framework, and the recycled fine aggregate and the natural fine aggregate can be more compact in the concrete under the combined action of fibers and fillers, so that the anti-cracking performance of the concrete is improved;
3. according to the concrete, multiple fiber components are compounded to serve as the raw materials of the concrete, and different interface structures and physical and chemical properties among different fibers are combined, so that the mutual reinforcement effect among the fibers is fully exerted, and the crack resistance of the concrete is improved.
Detailed Description
The present application will be described in further detail with reference to examples.
The raw materials used in the examples of the present application are commercially available, except for the following specific descriptions:
the redispersible latex powder is obtained from Shandong Hao Shunhua chemical Co., Ltd, and has the following model: HS-159;
the hydrolyzed polymaleic anhydride is obtained from Shandong Hao Shunhu chemical Co., Ltd, with the molecular weight of 400-: HS-465;
the cement is ordinary portland cement, and the strength grade is 42.5;
the coarse aggregate is basalt broken stone with the grain size of 5-20mm in continuous gradation;
the natural fine aggregate is natural medium sand in the area II, the granularity is 40-60 meshes, and the mud content is less than 1.0 percent;
the glass fiber is obtained from Shandong Sen Hong engineering materials Co., Ltd, the fiber diameter is 9-13 μm, and the model is as follows: bb;
the polyester fiber is obtained from Shandong Hengtai New Material science and technology Co., Ltd, A grade, type: polyester fibers;
the steel fiber is obtained from Jinhentong engineering materials, Inc. of Laiwu, with a length of 5-15 mm;
the carbon fiber is obtained from antistatic plastic technology Co., Ltd applied in Dongguan city, and the diameter of the carbon fiber is 7 mu m;
the deformed steel fiber is obtained from Shandong Shunhui engineering materials Co, the section is in a sawtooth shape, and the diameter is 100-;
the mineral powder is S95 grade mineral powder, and is collected from Lingshou Dingwang mineral processing plant, and has density of 2.9-3.1g/cm3Specific surface area of 400-450m2Per kg, the water content is 0.3-0.4%;
the fly ash is II-grade fly ash, is collected from mineral product processing factories of Ling shou county, has fineness of 17-19 μm, ignition loss of 1.5-3.0%, and water content of 0.1-0.2%;
the polystyrene microsphere is obtained from the science and technology limited of traditional Chinese medicine thunder (Beijing), the particle size is 5 mu m, and the content is 50 mg/mL;
the polycarboxylic acid high-efficiency water reducing agent is obtained from Shengwei concrete admixture of Kunming, Limited liability company.
Preparation example
Preparation example 1
The waste concrete block powder is prepared by the following steps:
a, crushing and sieving waste concrete blocks to obtain regenerated fragments with the particle size of less than 5 mm;
b, putting the regenerated fragments into an acid solution for soaking for 12h, taking out, washing with water, drying until the water content is lower than 5%, continuing to put into an alkaline solution for soaking for 6h, taking out, washing with water until the water content is lower than 5%, and drying until the water content is lower than 5% to obtain reinforced regenerated fragments;
and c, stirring and mixing the reinforced regeneration fragments with the hydrolyzed polymaleic anhydride, adding redispersible latex powder, ball-milling, drying until the water content is lower than 5%, and sequentially sieving with 40-mesh and 60-mesh sieves to obtain waste concrete block powder with the particle size of 40-60 meshes.
In the step b, the acid solution is a hydrochloric acid solution with the mass concentration of 10%; the alkaline solution is a sodium hydroxide solution with the mass concentration of 10%.
In step c, the amounts of reinforcing regenerated fragments, hydrolyzed polymaleic anhydride and redispersible latex powder used are shown in table 1.
Preparation examples 2 to 5
A waste concrete block powder, which is different from preparation example 1 in that in step c, reinforcing regeneration fragments, hydrolyzed polymaleic anhydride and redispersible latex powder are used in amounts as shown in Table 1.
TABLE 1 Components and weights (kg) thereof in step c of preparation examples 1-5
Preparation example 6
The waste concrete block powder is different from the preparation example 3 in that in the step c, the waste concrete block powder is dried and then sequentially sieved by 80-mesh and 120-mesh sieves to obtain the waste concrete block powder with the granularity of 80-120 meshes.
Examples
Example 1
The anti-crack concrete comprises the following components in parts by weight shown in Table 2, and is prepared by the following steps:
s1, stirring and mixing the coarse aggregate and the fine aggregate at 120r/min for 30min to obtain a mixture A;
s2, adding the filler and the fibers into the mixture A, and stirring and mixing for 20min at 200r/min to obtain a mixture B;
s3, stirring and mixing the cement, the water and the water reducing agent for 20min at the speed of 120r/min to obtain a mixture C;
s4, adding the mixture B into the mixture C, stirring and mixing for 40min at 220r/min to obtain the product.
In the step S1, the coarse aggregate is basalt broken stone with 5-20mm grain size in continuous gradation;
the fine aggregate is formed by mixing natural fine aggregate and recycled fine aggregate according to the weight ratio of 1: 0.4;
the natural fine aggregate is natural medium sand in the area II, the granularity is 40-60 meshes, and the mud content is less than 1.0 percent;
the recycled fine aggregate is the waste concrete block powder prepared in the preparation example 1, and the granularity is 40-60 meshes.
In step S2, the filler is fly ash; the fibers are glass fibers.
In step S3, the water reducing agent is a polycarboxylic acid high-efficiency water reducing agent.
Examples 2 to 6
An anti-crack concrete was different from example 1 in that each component and the corresponding weight thereof are shown in table 2.
TABLE 2 Components and weights (kg) thereof in examples 1-6
Example 7
The anti-cracking concrete is different from the concrete in example 4 in that the fine aggregate is formed by mixing natural fine aggregate and recycled fine aggregate according to the weight ratio of 1: 0.5.
Example 8
The anti-cracking concrete is different from the concrete in example 4 in that the fine aggregate is formed by mixing natural fine aggregate and recycled fine aggregate according to the weight ratio of 1: 0.6.
Example 9
An anti-crack concrete, which is different from example 7 in that, among fine aggregates, recycled fine aggregates are waste concrete block powder prepared in preparation example 2, and the particle size is 40-60 meshes.
Example 10
An anti-crack concrete, which is different from example 7 in that, among fine aggregates, recycled fine aggregates are the waste concrete block powder prepared in preparation example 3, and the particle size is 40-60 meshes.
Example 11
An anti-crack concrete, which is different from example 7 in that, among fine aggregates, recycled fine aggregates are waste concrete block powder prepared in preparation example 4, and the particle size is 40-60 meshes.
Example 12
An anti-crack concrete, which is different from example 7 in that, among fine aggregates, recycled fine aggregates are waste concrete block powder prepared in preparation example 5, and the particle size is 40-60 meshes.
Example 13
An anti-crack concrete, which is different from example 7 in that, among fine aggregates, recycled fine aggregates are the waste concrete block powder prepared in preparation example 6, and the particle size is 80-120 meshes.
Example 14
An anti-crack concrete, which is different from example 13 in that, in step S2, fibers were formed by mixing glass fibers and polyester fibers in a weight ratio of 1: 1.
Example 15
An anti-crack concrete, which is different from example 13 in that, in step S2, fibers are composed of glass fibers and steel fibers mixed in a weight ratio of 1: 1.
Example 16
An anti-crack concrete, which is different from that of example 13 in that, in step S2, fibers are formed by mixing glass fibers, polyester fibers and steel fibers in a weight ratio of 1:1: 1.
Example 17
An anti-crack concrete, which is different from that of example 13 in that, in step S2, fibers are formed by mixing glass fibers, polyester fibers, steel fibers and carbon fibers in a weight ratio of 1:1:1: 1.
Example 18
An anti-crack concrete, which is different from example 13 in that, in step S2, fibers were formed by mixing steel fibers and polyester fibers in a weight ratio of 1: 0.3.
Example 19
An anti-crack concrete, which is different from example 13 in that, in step S2, fibers were formed by mixing steel fibers and polyester fibers in a weight ratio of 1: 0.4.
Example 20
An anti-crack concrete, which is different from example 13 in that, in step S2, fibers were formed by mixing steel fibers and polyester fibers in a weight ratio of 1: 0.5.
Example 21
An anti-crack concrete, which is different from example 13 in that, in step S2, fibers were formed by mixing steel fibers and polyester fibers in a weight ratio of 1: 0.6.
Example 22
An anti-crack concrete, which is different from example 13 in that, in step S2, fibers were formed by mixing steel fibers and polyester fibers in a weight ratio of 1: 1.
Example 23
An anti-crack concrete, which is different from the concrete in the embodiment 20 in that the steel fibers in the fibers are deformed steel fibers with the diameter of 100-200 μm.
Example 24
An anti-crack concrete, which is different from that of example 23 in that, in step S2, a filler is formed by mixing mineral powder and fly ash in a weight ratio of 1: 0.2.
Example 25
An anti-crack concrete, which is different from that of example 23 in that, in step S2, a filler is formed by mixing mineral powder and fly ash in a weight ratio of 1: 0.3.
Example 26
An anti-crack concrete, which is different from that of example 23 in that, in step S2, a filler is formed by mixing mineral powder and fly ash in a weight ratio of 1: 0.45.
Example 27
An anti-crack concrete, which is different from that of example 23 in that, in step S2, a filler is formed by mixing mineral powder and fly ash in a weight ratio of 1: 0.6.
Example 28
An anti-crack concrete, which is different from that of example 23 in that, in step S2, a filler is formed by mixing mineral powder and fly ash in a weight ratio of 1: 0.8.
Example 29
An anti-crack concrete, which is different from that in example 23, in step S2, 3kg of polystyrene microspheres are further added, the polystyrene microspheres, a filler and fibers are added to the mixture a, and the mixture a is subjected to ultrasonic stirring at 28kHz for 8min to obtain a mixture B.
Example 30
An anti-crack concrete, which is different from that in example 23, in step S2, 6kg of polystyrene microspheres are further added, the polystyrene microspheres, a filler and fibers are added to the mixture a, and the mixture a is subjected to ultrasonic stirring at 28kHz for 8min to obtain a mixture B.
Example 31
An anti-crack concrete, which is different from that in example 23, in step S2, 8kg of polystyrene microspheres are further added, the polystyrene microspheres, a filler and fibers are added to the mixture a, and the mixture a is subjected to ultrasonic stirring at 28kHz for 8min to obtain a mixture B.
Comparative example
Comparative example 1
A concrete, which is different from example 1 in that, in step S1, the fine aggregate is only natural fine aggregate.
Comparative example 2
A concrete, which is different from example 1 in that, in step S1, the fine aggregate is composed of a natural fine aggregate and a recycled fine aggregate mixed in a weight ratio of 1: 0.2.
Comparative example 3
A concrete, which is different from example 1 in that, in step S1, the fine aggregate is composed of a natural fine aggregate and a recycled fine aggregate mixed in a weight ratio of 1: 0.8.
Comparative example 4
A concrete, which is different from example 1 in that a redispersible latex powder is not added in the preparation process of the waste concrete block powder.
Comparative example 5
A concrete, which differs from example 1 in that no hydrolyzed polymaleic anhydride was added during the preparation of the waste concrete block powder.
Comparative example 6
A concrete, which is different from example 1 in that a waste concrete block powder is prepared by the following steps:
a, crushing and sieving waste concrete blocks to obtain regenerated fragments with the particle size of less than 5 mm;
and b, stirring and mixing 100kg of regenerated fragments and 3kg of hydrolyzed polymaleic anhydride, adding 10kg of redispersible latex powder, ball-milling, drying until the water content is lower than 5%, and sequentially sieving by a 40-mesh sieve and a 60-mesh sieve to obtain waste concrete block powder with the granularity of 40-60 meshes.
Performance test
The concrete prepared in the examples 1-31 and the concrete prepared in the comparative examples 1-6 are taken as test objects, the compressive strength and the splitting tensile strength of the concrete are tested by referring to GB/T50081-2019 standard of testing method for mechanical properties of common concrete, whether each group of samples generate cracks or not is observed, the length of the cracks is recorded, and the test results are included in the following table 3.
Table 3 results of performance testing
As can be seen by combining the data in Table 3, the anti-crack concrete prepared in the embodiments 1 to 31 of the present application has good anti-crack performance, and no crack is generated in the test samples after the anti-crack performance test. The compressive strength and the tensile strength at split ends of the concrete prepared in comparative examples 1 to 6 were reduced to different degrees from those of the crack-resistant concrete prepared in examples.
The difference between example 1 and comparative example 1 is that the fine aggregate in comparative example 1 is only natural fine aggregate, and it can be known from the data in table 3 that the compressive strength of the concrete prepared in comparative example 1 is only 32.6MPa, the cleavage tensile strength is only 2.71MPa, which is much lower than that of the anti-cracking concrete prepared in example 1, and the concrete test sample prepared in comparative example 1 has cracks after the test, and the length of the cracks reaches 5.0cm, thus indicating that the recycled fine aggregate of the present application can significantly improve the anti-cracking performance of the prepared concrete.
Examples 1, 4, 7 and 8 are different from comparative examples 2 and 3 in that the weight ratio of the natural fine aggregate to the recycled fine aggregate in the fine aggregate is different, and it can be seen from the data of Table 3 that when the fine aggregate is composed of the natural fine aggregate and the recycled fine aggregate mixed at a weight ratio of 1 (0.4-0.6), the concrete obtained has a better crack resistance.
The difference between the example 1 and the comparative examples 4 and 5 is that the redispersible latex powder is not added in the process of preparing the waste concrete block powder in the comparative example 4, and the hydrolyzed polymaleic anhydride is not added in the process of preparing the waste concrete block powder in the comparative example 5, and the data in the table 3 show that the compressive strength and the tensile strength at cleavage of the concrete prepared in the comparative examples 4 and 5 and the anti-cracking concrete prepared in the example 1 are obviously reduced, thereby showing that the anti-cracking performance of the prepared concrete can be obviously improved by adding the redispersible latex powder and the hydrolyzed polymaleic anhydride in the process of preparing the waste concrete block powder.
The difference between the example 1 and the comparative example 6 is that the regenerated fragments are not subjected to acid washing and alkali washing in the preparation process of the waste concrete block powder in the comparative example 6, and the data in the table 3 show that the mechanical properties of the prepared waste concrete block powder can be obviously improved by performing acid washing impurity removal and alkali washing strengthening on the regenerated fragments, so that the prepared concrete has better compression resistance and crack resistance.
Example 7 is different from examples 9 to 12 in that the weight ratio of the reinforcing and regenerating fragments, the hydrolyzed polymaleic anhydride and the redispersible latex powder is different in the preparation process c of the waste concrete block powder, and it can be seen from the data in table 3 that when the reinforcing and regenerating fragments, the hydrolyzed polymaleic anhydride and the redispersible latex powder are mixed in the weight ratio of 1 (0.04-0.06) to (0.2-0.4), the compression resistance and crack resistance of the concrete can be remarkably improved.
The difference between example 10 and example 13 is that the recycled fine aggregate has a different particle size, and it can be seen from the data in table 3 that when the recycled fine aggregate has a particle size of 80-120 mesh and the natural fine aggregate has a particle size of 40-60 mesh, the concrete obtained has a better crack resistance. The reason for analyzing the concrete is that the recycled fine aggregate and the natural fine aggregate can be fully filled due to the different particle sizes of the recycled fine aggregate and the natural fine aggregate, so that the compactness of the concrete is improved, and the compressive strength and the crack resistance of the concrete are improved.
The difference between example 13 and examples 14-17 is that the fiber composition is different, and it can be seen from the data in table 3 that the crack resistance of concrete can be significantly improved when the fiber is composed of two or more fibers, and the analysis is because different fibers have different interface structures and physical and chemical properties, so that they have no mutual reinforcement effect, thereby improving the crack resistance of concrete.
Example 16 is different from examples 18 to 22 in that the weight ratio of the steel fiber to the polyester fiber is different in the fiber, and it can be seen from the data in Table 3 that when the fiber is composed of the steel fiber and the polyester fiber mixed at a weight ratio of 1 (0.4-0.6), the concrete obtained has better compressive strength and tensile strength at split.
The difference between the example 20 and the example 23 is that the steel fiber in the example 23 is a deformed steel fiber with a diameter of 100-200 μm, and the data in table 3 show that the use of the deformed steel fiber can obviously improve the crack resistance of the concrete. The reason for analyzing the above is that the deformed steel fibers are easier to mix with the polyester fibers and are fully hooked, so that the mutual non-reinforcement effect among the fibers is further enhanced, and the crack resistance of the concrete is improved.
The difference between the example 23 and the examples 24-28 is that the composition and the proportion of the filler are different, and the data in the table 3 show that when the filler is formed by mixing mineral powder and fly ash according to the weight ratio of 1 (0.3-0.6), the prepared concrete has better crack resistance.
The difference between example 26 and examples 29 to 31 is that in examples 30 to 31, in the preparation step S2, the polymeric microspheres are further added, and it can be seen from the data in table 3 that the polymeric microspheres can significantly improve the crack resistance of the prepared concrete, and the reason for this is that the polymeric microspheres have a small size, and can be fully filled in the concrete, thereby further improving the compactness of the concrete, so that the concrete is not easy to crack.
The present embodiment is only for explaining the present application, and it is not limited to the present application, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present application.
