1. The glaze material of the honeycomb ceramic tile is characterized in that: the glaze is formed by mixing ceramic frit, kaolin and pigment.

2. The glaze for ceramic honeycomb tiles according to claim 1, wherein: the glaze is prepared by mixing 90-95 parts by mass of ceramic frit, 3-5 parts by mass of kaolin and 3-5 parts by mass of pigment.

3. The glaze for ceramic honeycomb tiles according to claim 2, wherein: the glaze is prepared by mixing 93 parts of ceramic frit, 4 parts of kaolin and 3 parts of pigment in parts by mass.

4. The glaze for ceramic honeycomb tiles according to claim 2, wherein: the glaze is prepared by mixing 94 parts by mass of ceramic frit, 3 parts by mass of kaolin and 4 parts by mass of pigment.

5. The glaze for ceramic honeycomb tiles according to any one of claims 1 to 4, wherein: the honeycomb ceramic tile comprises a ceramic shell (1), wherein glaze is covered on the surface of the ceramic shell (1), a plurality of honeycomb holes (2) are distributed in the ceramic shell (1), and a honeycomb hole wall (3) is formed between every two adjacent honeycomb holes (2); the edge of the ceramic shell (1) is provided with a rainproof edge (4) on the side of the hole surface of the honeycomb hole (2), the rainproof edge (4) is of a concave-convex structure along the hole depth of the honeycomb hole (2) to the cross section, and a heat insulation material or/and a heat insulation material is/are further arranged in the honeycomb hole (2).

6. The glaze for ceramic honeycomb tiles according to claim 5, wherein: the ceramic shell (1) is a cube, a cuboid, a rhombohedron or a cylinder.

7. The glaze for ceramic honeycomb tiles according to claim 5, wherein: the honeycomb holes (2) are regular polygonal holes or circular holes or elliptical holes.

8. The glaze for ceramic honeycomb tiles according to claim 5, wherein: the ceramic shell (1) has the following dimensional specifications: the length is 0.1-5 m, the width is 0.1-1.5 m, and the thickness is 0.1-1 m; the size of the pore diameter of the honeycomb pore (2) is as follows: 0.1-20 cm; the thickness of the honeycomb hole wall (3) of two adjacent honeycomb holes (2) is 0.1-10 cm.

9. The glaze for ceramic honeycomb tiles according to claim 5, wherein: patterns are arranged on at least two surfaces of the non-honeycomb-hole (2) hole surface of the ceramic shell (1).

10. The glaze for ceramic honeycomb tiles according to claim 9, wherein: the patterns are arranged on two opposite sides of the non-honeycomb hole (2) hole surface.

Background

The existing wall body is mainly formed by pouring reinforced concrete to form a frame, red bricks, hollow bricks or cement bricks are adopted among columns of the frame, measures such as surface plastering or dry hanging are needed after the frame is built, the construction cost is high, pollution is caused, the service life is short, and the heat insulation effect is not achieved.

Disclosure of Invention

The invention aims to design a glaze material for a honeycomb ceramic tile, and the glaze material can be used for preparing the honeycomb ceramic tile.

The invention is realized by the following technical scheme: the glaze material for honeycomb ceramic tile is prepared with ceramic frit, kaolin and pigment.

In order to further realize the invention, the following arrangement mode is adopted: the glaze is prepared by mixing 90-95 parts by mass of ceramic frit, 3-5 parts by mass of kaolin and 3-5 parts by mass of pigment.

In order to further realize the invention, the following arrangement mode is adopted: the glaze is prepared by mixing 93 parts of ceramic frit, 4 parts of kaolin and 3 parts of pigment in parts by mass.

In order to further realize the invention, the following arrangement mode is adopted: the glaze is prepared by mixing 94 parts by mass of ceramic frit, 3 parts by mass of kaolin and 4 parts by mass of pigment.

In order to further realize the invention, the following arrangement mode is adopted: the honeycomb ceramic tile comprises a ceramic shell, wherein glaze is attached to the surface of the ceramic shell, a plurality of honeycomb holes are distributed in the ceramic shell, and honeycomb hole walls are formed between adjacent honeycomb holes; the edge of the ceramic shell is provided with a rainproof edge on the side of the hole surface of the honeycomb hole, the rainproof edge is of a concave-convex structure along the hole depth direction cross section of the honeycomb hole, and a heat insulation material or/and a heat insulation material is/are further arranged in the honeycomb hole.

In order to further realize the invention, the following arrangement mode is adopted: the ceramic shell is formed by mixing clay, quartz sand, albite, shale and water to form a blank and adopting a ceramic sintering process.

The strength of the honeycomb ceramic tile is high: the strength of the honeycomb ceramic brick is higher than that of a national standard red brick by more than 10 percent (the strength of a common clay sintered brick is MU 10-MU 25), and the strength of the honeycomb ceramic brick can reach more than MU 30;

compressive strength: the compressive strength of the common clay sintered brick is 40MPa to 220MPa, and the compressive strength of the honeycomb ceramic brick is more than 220 MPa;

in the aspect of water absorption: the water absorption of the common clay sintered brick is 8-10%, and the water absorption of the honeycomb ceramic brick is within 1%;

the cold and heat absorption aspects are as follows: the common clay sintered brick can only reach 160 ℃ in a cold and heat absorption experiment, and can crack when the temperature is higher than 160 ℃, while the honeycomb ceramic brick can not crack when the temperature is over 180 ℃ in the cold and heat absorption experiment;

service life aspect: the honeycomb ceramic tile is a novel environment-friendly building material, can be used as a main wall material of a high-rise building, meets the requirements of building materials with various performance indexes due to high strength, low water absorption, good wear resistance, heat insulation, sound insulation, flame retardance, freeze-thaw resistance, strong antifouling property and the like, can perfect the conditions which cannot be met by other existing building sintered bricks/boards, and has a service life far longer than that of the existing sintered bricks/boards.

In order to further realize the invention, the following arrangement mode is adopted: the ceramic shell is formed by mixing 45-55 parts by mass of clay, 6-10 parts by mass of quartz sand, 3-8 parts by mass of albite, 25-35 parts by mass of shale and 15-17 parts by mass of water.

In order to further realize the invention, the following arrangement mode is adopted: the ceramic shell is formed by mixing 50 parts of clay, 8 parts of quartz sand, 6 parts of albite, 30 parts of shale and 16 parts of water in parts by mass.

In order to further realize the invention, the following arrangement mode is adopted: the ceramic shell is formed by mixing 48 parts of clay, 7 parts of quartz sand, 5 parts of albite, 32 parts of shale and 15 parts of water in parts by mass.

In order to further realize the invention, the following arrangement mode is adopted: the ceramic shell is a cube, a cuboid, a rhombohedron or a cylinder.

In order to further realize the invention, the following arrangement mode is adopted: the honeycomb holes are regular polygonal holes or circular holes or elliptical holes.

In order to further realize the invention, the following arrangement mode is adopted: the ceramic shell has the following dimensional specifications: the length is 0.1-5 m, the width is 0.1-1.5 m, and the thickness is 0.1-1 m.

In order to further realize the invention, the following arrangement mode is adopted: the size of the pore diameter of the honeycomb pore is as follows: 0.1-20 cm.

In order to further realize the invention, the following arrangement mode is adopted: the thickness of the honeycomb hole wall of two adjacent honeycomb holes is 0.1-10 cm.

In order to further realize the invention, the following arrangement mode is adopted: patterns are arranged on at least two surfaces of the non-honeycomb hole surface of the ceramic shell.

In order to further realize the invention, the following arrangement mode is adopted: the patterns are disposed on opposite sides of a non-honeycomb cell face.

Compared with the prior art, the invention has the following advantages and beneficial effects:

the glaze material formed on the brick body has the characteristics of long service life, high glossiness and the like.

The blank of the honeycomb ceramic tile provided by the invention is clay, quartz sand, albite, shale and water, and the ceramic shell formed by the blank has the characteristics of high strength, low water absorption, high compressive strength, low production cost and the like.

The ceramic shell is formed by adopting a ceramic sintering technology, the finally obtained honeycomb ceramic tile can replace the existing brick wall material, the treatment of surface plastering or dry hanging and the like is not needed again after the wall body is built, and the secondary decoration construction is not needed for the wall body, so that the construction cost is effectively reduced, and the pollution is reduced; the edge of the wall body is of a rainproof structure, so that the wall body can be prevented from being wetted by rainwater, and the effective service life of the wall body is prolonged; the filled heat preservation or insulation material can avoid indoor rapid heat loss, thereby achieving the purpose of energy conservation.

The invention is a high-efficiency main building material, can be applied to the wall construction and decoration of high-rise buildings, and does not need to carry out secondary construction (such as ash scraping, decorative cloth pasting, ceramic tile pasting and the like) on the surface of the wall after the building is finished, thereby effectively reducing the construction cost and reducing the pollution.

The invention has the advantages of heat insulation, heat preservation, flame retardance, sound insulation, high strength, bright color, various figures, convenient construction, environmental protection, high durability, freeze-thaw resistance, obvious rain-shielding effect and the like.

Drawings

Fig. 1 is a schematic structural diagram of a ceramic housing according to the present invention.

Fig. 2 is a cross-sectional view of a ceramic shell according to the present invention.

Fig. 3 is a schematic diagram of the dimensions of the ceramic shell according to the present invention.

Wherein, 1-ceramic shell, 2-honeycomb holes, 3-honeycomb hole wall and 4-rain-proof edge.

Detailed Description

The present invention will be described in further detail with reference to examples, but the embodiments of the present invention are not limited thereto.

In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.

In the description of the present invention, it is to be understood that the terms etc. indicate orientations or positional relationships based on those shown in the drawings only for the convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

In the present invention, unless otherwise specifically stated or limited, the terms "mounting," "connecting," "disposing," "fixing," and the like are to be understood in a broad sense, and may be, for example, a fixed connection, a detachable connection, or an integral connection, and are not limited to any conventional mechanical connection means such as screwing, interference fitting, riveting, screw-assisted connection, and the like. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

It is worth noting that: in the present application, when it is necessary to apply the known technology or the conventional technology in the field, the applicant may have what technology is not specifically set forth in the text or/and the conventional technology is, but the technology is not specifically disclosed in the text and the technical solution of the present application is not considered to be unclear.

Example 1:

the glaze for preparing the honeycomb ceramic tile is prepared by mixing ceramic frit, kaolin and pigment.

Example 2:

the present embodiment is further optimized based on the above embodiment, and the same parts as those in the foregoing technical solution will not be described herein again, and further to better implement the present invention, the following setting manner is particularly adopted: the glaze is prepared by mixing 90-95 parts by mass of ceramic frit, 3-5 parts by mass of kaolin and 3-5 parts by mass of pigment.

Preferably, the glaze is prepared by mixing 90 parts of ceramic frit, 3 parts of kaolin and 3 parts of pigment by mass.

Preferably, the glaze is prepared by mixing 95 parts of ceramic frit, 5 parts of kaolin and 5 parts of pigment in parts by mass.

Preferably, the glaze is prepared by mixing 90 parts of ceramic frit, 5 parts of kaolin and 3 parts of pigment by mass.

Preferably, the glaze is prepared by mixing 95 parts of ceramic frit, 3 parts of kaolin and 5 parts of pigment by mass.

Example 3:

the present embodiment is further optimized based on any of the above embodiments, and the same parts as those in the foregoing technical solutions will not be described herein again, and in order to further better implement the present invention, the following setting modes are particularly adopted: the glaze is prepared by mixing 93 parts of ceramic frit, 4 parts of kaolin and 3 parts of pigment in parts by mass.

Example 4:

the embodiment is further optimized on the basis of embodiment 1 or 2, and the same parts as those in the foregoing technical solutions will not be described herein again, and in order to further better implement the present invention, the following setting manner is particularly adopted: the glaze is prepared by mixing 94 parts by mass of ceramic frit, 3 parts by mass of kaolin and 4 parts by mass of pigment.

Example 5:

the present embodiment is further optimized based on any of the above embodiments, and the same parts as those in the foregoing technical solutions will not be described herein again, as shown in fig. 1 and fig. 2, the honeycomb ceramic tile includes a ceramic shell 1, a glaze is attached to the surface of the ceramic shell 1, a plurality of honeycomb holes 2 are distributed in the ceramic shell 1, and a honeycomb hole wall 3 is formed between adjacent honeycomb holes 2; on the side of the hole surface of the honeycomb hole 2, the edge of the ceramic shell 1 is provided with a rainproof edge 4, the rainproof edge 4 is of a concave-convex structure along the hole depth direction cross section of the honeycomb hole 2, and a heat insulation material or/and a heat insulation material is further arranged in the honeycomb hole 2.

As a preferable arrangement scheme, the honeycomb ceramic tile is mainly composed of a ceramic shell 1, a plurality of honeycomb holes 2 are distributed in the ceramic shell 1, honeycomb hole walls 3 are formed between adjacent honeycomb holes 2, in order to prevent a built wall (particularly an outer wall) from being soaked by rainwater, a rainproof edge 4 is formed at the edge of the honeycomb hole 2 side of the ceramic shell 1, the rainproof edge 4 is of a concave-convex structure along the hole depth of the honeycomb hole 2 to the cross section, as shown in fig. 1, the rainproof edge 4 is in an up-and-down undulation shape (namely a concave-convex state) after being cut from top to bottom, and when two honeycomb holes 2 of the preferred honeycomb ceramic tile are butted, a concave part of the rainproof edge 4 is matched with a convex part opposite to another honeycomb ceramic tile; in order to make the built wall body have the effects of heat preservation and heat insulation, heat preservation materials or/and heat insulation materials are also arranged in the honeycomb holes 2 of the honeycomb ceramic tile.

Preferably, the honeycomb holes 2 are arranged in a matrix in the ceramic shell 1, and two honeycomb holes 2 in adjacent rows are staggered with each other.

When the honeycomb holes 2 are arranged, the number and the size of the honeycomb holes 2 and the walls 3 of the honeycomb holes can be adjusted and arranged arbitrarily according to the length, the width, the thickness and the use requirements of the honeycomb ceramic tile, and the layout of the honeycomb holes 2 is not limited to the layout shown in the attached drawings.

The surface of the ceramic case 1 is covered with a glaze layer formed of glaze.

Example 6:

the present embodiment is further optimized based on the above embodiments, and the same parts as those in the above technical solutions will not be repeated herein, as shown in fig. 1 and fig. 2, the ceramic shell 1 is formed by a blank formed by mixing clay, quartz sand, albite, shale and water, and using a ceramic sintering process, and the blank is formed by using clay, quartz sand, albite, shale and water, and the ceramic shell formed by the blank has the characteristics of high strength, low water absorption rate, high compressive strength, low production cost, and the like.

The strength of the honeycomb ceramic tile is high: the strength of the honeycomb ceramic brick is higher than that of a national standard red brick by more than 10 percent (the strength of a common clay sintered brick is MU 10-MU 25), and the strength of the honeycomb ceramic brick can reach more than MU 30;

compressive strength: the compressive strength of the common clay sintered brick is 40MPa to 220MPa, and the compressive strength of the honeycomb ceramic brick is more than 220 MPa;

in the aspect of water absorption: the water absorption of the common clay sintered brick is 8-10%, and the water absorption of the honeycomb ceramic brick is within 1%;

the cold and heat absorption aspects are as follows: the common clay sintered brick can only reach 160 ℃ in a cold and heat absorption experiment, and can crack when the temperature is higher than 160 ℃, while the honeycomb ceramic brick can not crack when the temperature is over 180 ℃ in the cold and heat absorption experiment;

service life aspect: the honeycomb ceramic tile is a novel environment-friendly building material, can be used as a main wall material of a high-rise building, meets the requirements of building materials with various performance indexes due to high strength, low water absorption, good wear resistance, heat insulation, sound insulation, flame retardance, freeze-thaw resistance, strong antifouling property and the like, can perfect the conditions which cannot be met by other existing building sintered bricks/boards, and has a service life far longer than that of the existing sintered bricks/boards.

Example 7:

the present embodiment is further optimized based on the above embodiment, and the same parts as those in the foregoing technical solution will not be described herein again, and further to better implement the present invention, the following setting manner is particularly adopted: the ceramic shell 1 is formed by mixing 45-55 parts by mass of clay, 6-10 parts by mass of quartz sand, 3-8 parts by mass of albite, 25-35 parts by mass of shale and 15-17 parts by mass of water.

Preferably, the ceramic case 1 is formed by mixing 45 parts by mass of clay, 6 parts by mass of quartz sand, 3 parts by mass of albite, 25 parts by mass of shale and 15 parts by mass of water.

Further, it is preferable that the ceramic case 1 is formed by mixing 55 parts of clay, 10 parts of quartz sand, 8 parts of albite, 35 parts of shale and 17 parts of water by mass.

Further, it is preferable that the ceramic case 1 is formed by mixing 45 parts of clay, 10 parts of quartz sand, 5 parts of albite, 35 parts of shale and 15 parts of water by mass.

Example 8:

the present embodiment is further optimized on the basis of embodiment 6 or 7, and the same parts as those in the foregoing technical solutions will not be described herein again, and in order to further better implement the present invention, the following setting manner is particularly adopted: the ceramic shell is formed by mixing 50 parts of clay, 8 parts of quartz sand, 6 parts of albite, 30 parts of shale and 16 parts of water in parts by mass.

Example 9:

the present embodiment is further optimized on the basis of embodiment 6 or 7, and the same parts as those in the foregoing technical solutions will not be described herein again, and in order to further better implement the present invention, the following setting manner is particularly adopted: the ceramic shell 1 is formed by mixing 48 parts by mass of clay, 7 parts by mass of quartz sand, 5 parts by mass of albite, 32 parts by mass of shale and 15 parts by mass of water.

Example 10:

the present embodiment is further optimized based on any embodiment of embodiments 5 to 9, and the same parts as those in the foregoing technical solutions will not be described herein again, as shown in fig. 1 and fig. 2, in order to further better implement the present invention, the following setting modes are particularly adopted: the ceramic shell 1 adopts various structural forms such as a cube, a cuboid, a rhombohedron or a cylinder.

As a preferable arrangement, the outer shape of the ceramic case 1 has various configurations such as a square, a rectangular parallelepiped, a rhombohedral, or a cylinder, and a cross section formed by cutting in a vertical direction from the through holes of the honeycomb holes of the ceramic case 1 is preferably a square, a rectangle, a rhombohedral, or a circle.

Example 11:

the present embodiment is further optimized based on any embodiment of embodiments 5 to 10, and the same parts as those in the foregoing technical solutions will not be described herein again, as shown in fig. 1 and fig. 2, in order to further better implement the present invention, the following setting modes are particularly adopted: the honeycomb holes 2 are regular polygonal holes, circular holes or elliptical holes.

As a preferable arrangement, the honeycomb holes 2 are arranged as regular polygonal holes or circular holes or elliptical holes, but not limited thereto.

Example 12:

the present embodiment is further optimized based on any embodiment of embodiments 5 to 10, and the same parts as those in the foregoing technical solutions will not be described herein again, as shown in fig. 1 and fig. 2, in order to further better implement the present invention, the following setting modes are particularly adopted: the ceramic shell 1 has the following dimensional specifications: the length is 0.1-5 m, the width is 0.1-1.5 m, and the thickness is 0.1-1 m.

As a preferable arrangement scheme, as shown in FIG. 3, the length d of the ceramic shell 1 is set to be 0.1-5 m, the width e is set to be 0.1-1.5 m, and the thickness is set to be 0.1-1 m;

preferably, when 4 rows of the honeycomb holes 2 are arranged in the length direction of the ceramic shell 1, when the length d of the ceramic shell 1 is 200mm, the width e is 100mm, the thickness b of the honeycomb hole wall 3 between two adjacent honeycomb holes 2 is 5mm, the width a of the rain-proof edge 4 is 5mm, and the hole diameter c of the honeycomb hole 2 is 20 mm.

Example 12:

the present embodiment is further optimized based on any embodiment of embodiments 5 to 11, and the same parts as those in the foregoing technical solutions will not be described herein again, as shown in fig. 1 and fig. 2, in order to further better implement the present invention, the following setting modes are particularly adopted: the size of the pore diameter of the honeycomb pore 2 is as follows: 0.1-20 cm.

Preferably, the size of the pore diameter C of the honeycomb holes 2 is 0.1-20 cm.

The thickness of the honeycomb hole wall 3 of two adjacent honeycomb holes 2 is 0.1-10 cm.

Preferably, the thickness b of the honeycomb hole wall 3 of two adjacent honeycomb holes 2 is 0.1-10 cm.

Example 13:

the present embodiment is further optimized based on any embodiment of embodiments 5 to 12, and the same parts as those in the foregoing technical solutions will not be described herein again, as shown in fig. 1 and fig. 2, in order to further better implement the present invention, the following setting modes are particularly adopted: patterns are arranged on at least two surfaces of the non-honeycomb holes 2 of the ceramic shell 1.

In a preferred embodiment, a pattern is provided on at least two surfaces of the non-honeycomb holes 2 of the ceramic case 1 in order to provide a decorative effect, and the pattern may be provided on any two surfaces or more than two surfaces except the upper and lower surfaces as viewed in fig. 1.

Example 14:

the present embodiment is further optimized based on any embodiment of embodiments 5 to 13, and the same parts as those in the foregoing technical solutions will not be described herein again, as shown in fig. 1 and fig. 2, in order to further better implement the present invention, the following setting modes are particularly adopted: the patterns are provided on opposite sides of the cell face of the non-honeycomb cells 2.

In a preferred arrangement, when the pattern is arranged, the patterns are arranged on the remaining 4 surfaces on which the pattern can be arranged, respectively on one set of the opposite surfaces, and for the rectangular parallelepiped honeycomb ceramic tile, the patterns are arranged on two length surfaces of the remaining surfaces on which the pattern can be arranged.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all simple modifications and equivalent variations of the above embodiments according to the technical spirit of the present invention are within the scope of the present invention.