Efficient yarn spraying and waxing equipment for textile processing and using method thereof
1. The high-efficiency yarn spraying and waxing equipment for textile processing comprises an equipment seat (1), wherein a pay-off rack (2) is fixedly installed on the top surface of the equipment seat (1), and is characterized in that a yarn fluffing mechanism (3), a circulating air pump (4), an air distribution ring (6) and a wax melting storage box (8) are fixedly connected and installed on the top surface of the equipment seat (1), the yarn fluffing mechanism (3) and the spraying and waxing mechanism (5) are located on the same horizontal line, the air distribution ring (6) and a wax liquid recovery mechanism (9) are respectively fixedly connected and installed at two ends of the spraying and waxing mechanism (5), the end portions of the air distribution ring (6) and the wax liquid recovery mechanism (9) are respectively communicated with the air outlet end and the air inlet end of the circulating air pump (4), and wax supply mechanisms (7) are fixedly connected and installed at the upper side and the lower side of the spraying and waxing mechanism (5);
the yarn fluffing mechanism (3) comprises a wire tube (31), a limiting wedge block (32) is clamped inside the wire tube (31), a fluffing ring sleeve (33) is fixedly connected and installed inside the limiting wedge block (32), an electric heating preheating ring (34) is fixedly connected and installed on the inner side of the wire tube (31), and the electric heating preheating ring (34) is of an electric heating tube structure;
the device comprises a spraying waxing mechanism (5) and a wax supplying mechanism, wherein the spraying waxing mechanism (5) comprises an airflow guide pipe (51), a waxing bulb tube (53) and a gathering waxing tube (54), the airflow guide pipe (51) and the gathering waxing tube (54) are respectively communicated with two ends of the waxing bulb tube (53), a plurality of Tesla valve tubes (52) are arranged on the outer side of the airflow guide pipe (51), an air distribution ring (6) and a wax liquid recovery mechanism (9) are respectively positioned at the end parts of the airflow guide pipe (51) and the gathering waxing tube (54), and the wax supplying mechanism (7) is fixedly connected and installed on the upper surface and the lower surface of the waxing bulb tube (53);
one end of the wax supply mechanism (7) is connected with an exposure mesh (72) positioned inside the waxing bulb tube (53) in a clamping manner, the inner side of the wax supply mechanism (7) is fixedly connected with a wax liquid atomizing nozzle (71), the inside of the wax melting storage tank (8) is fixedly connected with a wax liquid heating mechanism and a pumping mechanism, the end part of the wax liquid atomizing nozzle (71) is communicated with the liquid outlet end of the pumping mechanism, one side of the wax liquid atomizing nozzle (71) is provided with a flow guiding air grid (73), and the flow guiding air grid (73) is annular and positioned on the peripheral side of the wax liquid atomizing nozzle (71);
wax liquid is retrieved mechanism (9) and is included reflux ring (91) and recovery pipe (92), reflux ring (91) joint is in the one end of gathering wax pipe (54) to the top, a plurality of backward flow gas pocket (911) have been seted up to the inboard of reflux ring (91), the opposite side joint of reflux ring (91) has condensation ring (912), the backward flow gas pocket (93) that communicate with circulation air pump (4) inlet end are seted up to the inboard of retrieving pipe (92), the inner chamber and the circulation air pump (4) inlet end of reflux ring (91) communicate.
2. The yarn high-efficiency jet waxing device for textile processing according to claim 1, characterized in that the air distribution ring (6) is of an annular structure, the structural size of the air distribution ring (6) is the same as that of the backflow ring (91), and a plurality of air holes which are the same as the backflow air holes (911) are formed in the inner side of the circular ring of the air distribution ring (6).
3. The yarn high-efficiency jet waxing device for textile processing according to claim 1, characterized in that said loop (33) is of a ring structure, the inner side of said loop (33) is of a rough surface structure, the circle center of said loop (33) is on the same horizontal line with the circle center of said electric heating preheating ring (34), and the inner hole diameter of said electric heating preheating ring (34) is larger than the diameter of said loop (33).
4. The yarn high-efficiency jet waxing device for textile processing according to claim 1, characterized in that said tesla valve tube (52) is in a shape of a Chinese character 'hui' and tubular, one side of said tesla valve tube (52) is communicated with the inner cavity of the air flow conduit (51), the left and right sides of said tesla valve tube (52) are obliquely arranged in parallel and inclined to one side of the waxing ball tube (53), and said tesla valve tube (52) is uniformly distributed on the outer side of the air flow conduit (51) in the circumferential direction.
5. The yarn high-efficiency jet waxing device for textile processing according to claim 1, characterized in that the ends of the air flow conduit (51) and the gathering wax-up pipe (54) extend to the inside of the waxing bulb (53), and a gap is arranged between the air flow conduit (51) and the gathering wax-up pipe (54), the gap and the vertical center line of the wax supply mechanism (7) are positioned in the same plane, one end of the air flow conduit (51) positioned at the inner side of the waxing bulb (53) is in a concave horn mouth structure, and one end of the gathering wax-up pipe (54) connected with the wax liquid recovery mechanism (9) is in a concave horn mouth structure.
6. The yarn high-efficiency spraying and waxing device for textile processing according to claim 1, characterized in that said condensation ring (912) is a metal component, one side of said condensation ring (912) is provided with a recovery convex contact (913) positioned inside the reflux ring (91), and the periphery of said reflux ring (91) is provided with a heat radiation fin.
7. A method of using a high efficiency jet waxing apparatus for textile processing yarns, using the jet waxing apparatus of claims 1-6, comprising the steps of:
s1: a winding roller wound with yarns is arranged on the inner side of a pay-off rack (2), one end of the drawn yarns sequentially passes through a yarn raising mechanism (3), an air distribution ring (6), a spraying waxing mechanism (5) and a wax liquid recovery mechanism (9) and is guided to a yarn inlet port of a knitting machine, and a heating structure in a wax melting storage tank (8) is started to heat wax blocks in the wax melting storage tank (8) to a molten state;
s2: starting a circulating air pump (4) structure, enabling air flow to escape into the air flow guide pipe (51) through air holes on the inner side of an air distribution ring (6), enabling the air flow to escape into the air flow guide pipe (51) through a waxing ball pipe (53) and a gathering waxing pipe (54) under the action of a Tesla valve pipe (52), enabling the air flow to partially enter a backflow ring (91) and a backflow air hole (93) to circulate again through the circulating air pump (4), generating a high-speed air flow environment with the same yarn trend in the jetting waxing mechanism (5), and starting a wax liquid pumping mechanism in a wax melting storage tank (8):
s3: the yarn firstly passes through the yarn raising mechanism (3), the surface of the yarn is raised under the friction action of the raising loop (33), after the yarn enters the waxing bulb (53), due to the siphoning action of the lateral motion of the airflow on wax liquid atomized particles diffused in the wax supply mechanism (7), the external airflow is siphoned to the inside of the waxing bulb (53) through the guiding action part of the flow guiding air grid (73), and a large number of atomized wax liquid drops are driven to move laterally along with the yarn and the airflow in the jetting waxing mechanism (5), and the wax liquid drops are attached to the surface of the yarn, so that waxing is realized;
s4: and then under the action of air flow, wax liquid is cooled, solidified and attached to the surface of the yarn, redundant wax liquid drops move along with the air flow to enter the interior of the backflow ring (91), impact the surface of the condensation ring (912) and are attached to the surface of the recovery convex contact (913), and the condensation ring (912) is detached in time to clean the surface.
8. The method for using the yarn high-efficiency jet waxing device for textile processing according to claim 7, characterized in that in step S1, the alcohol lamp is used to preheat the wax supply mechanism (7) and the wax liquid pumping pipeline, so that the temperature of the wax supply mechanism (7), i.e. the wax liquid pipeline, reaches the melting point of the wax liquid, the wax liquid is prevented from solidifying in the pipeline, and the wax liquid remained in the pipeline is melted by heating.
9. The use method of the yarn high-efficiency jet waxing device for textile processing according to claim 7, characterized in that in step S3, the yarn after friction and fuzzing is preheated by the electrothermal preheating ring (34), so that the surface fuzzing is softened and curled and attached to the surface of the yarn, and the fibers on the surface of the yarn are expanded and loosened.
Background
The yarn for spinning is a product processed into a certain fineness by various textile fibers and used for weaving, rope making, thread making, knitting, embroidering and the like, the yarn usually needs a waxing procedure before use, so that the friction on the surface of the yarn is reduced, the friction of the yarn is reduced, the yarn is favorably unwound, the yarn is convenient to be better spun and processed, and the daily clothes, certain living goods and artworks are products of the spinning and printing technology until today, in the process that the yarn enters the weaving machine from the yarn cylinder for weaving, the yarn can generate the phenomenon of breakage due to the friction with other parts and the like, in order to prevent such a breakage phenomenon, the yarn is currently waxed before being knitted, so as to form a layer of wax on the surface of the yarn, and the yarn is prevented from breaking after being rubbed by the action of the layer of wax.
The method is characterized in that the yarn is waxed in advance for the requirement of a high-speed operation process of a knitting machine, if the yarn is waxed unevenly (more or less), the production efficiency of the knitting machine and the quality of a cloth cover are seriously influenced, the yarn is less waxed and is easy to break, and the yarn is more waxed and is easy to block needle holes, so that the machine is damaged due to broken needles. The waxing method adopted by the prior yarn is mainly realized by a grooved drum machine or a cylinder smashing machine. Taking a grooved drum machine as an example, the equipment is mainly used for winding the yarn on a yarn drum, and in the winding process, a wax block is added in the middle, so that the yarn passes through the wax block in the process of being continuously moved forward by the rotation of the yarn drum, and the waxing process of the yarn is completed.
The waxing equipment for the yarns still has the defect that the yarn waxing is finished by the fact that the yarn contacts the wax block to rotate around the axis, along with the reduction of the wax block, the pressure of the wax block on the yarns is reduced, the resistance which can be provided by the wax block is smaller and smaller, the yarn waxing is uneven, even the yarn waxing cannot be carried out, the yarn waxing cannot be carried out sufficiently, and the use of the yarns is influenced.
Disclosure of Invention
In order to overcome the above defects in the prior art, embodiments of the present invention provide an efficient yarn spraying and waxing device for textile processing and a use method thereof, wherein a molten wax liquid spraying and waxing structure is adopted, and the molten wax liquid after atomization and diffusion is coated on the surface of the yarn by a structure with an airflow and a yarn in the same direction and through a siphon action, so as to realize uniform and omnibearing waxing of the yarn, thereby solving the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme that the high-efficiency yarn jet waxing equipment for textile processing comprises an equipment seat, wherein a pay-off stand is fixedly installed on the top surface of the equipment seat, a yarn fluffing mechanism, a circulating air pump, an air distribution ring and a wax melting storage tank are fixedly connected and installed on the top surface of the equipment seat, the yarn fluffing mechanism and the jet waxing mechanism are positioned on the same horizontal line, the air distribution ring and a wax liquid recovery mechanism are respectively fixedly connected and installed at two ends of the jet waxing mechanism, the end parts of the air distribution ring and the wax liquid recovery mechanism are respectively communicated with the air outlet end and the air inlet end of the circulating air pump, and wax supply mechanisms are fixedly connected and installed at the upper side and the lower side of the jet waxing mechanism;
the yarn fluffing mechanism comprises a conduit, a limiting wedge block is clamped inside the conduit, a fluffing ring sleeve is fixedly connected and installed inside the limiting wedge block, an electric heating preheating ring is fixedly connected and installed on the inner side of the conduit, and the electric heating preheating ring is of an electric heating pipe structure;
the device comprises a spraying waxing mechanism, a wax feeding mechanism and a wax liquid recovery mechanism, wherein the spraying waxing mechanism comprises an airflow guide pipe, a waxing bulb pipe and a gathering waxing pipe, the airflow guide pipe and the gathering waxing pipe are respectively communicated with two ends of the waxing bulb pipe, a plurality of Tesla valve pipes are arranged on the outer side of the airflow guide pipe, the gas distribution ring and the wax liquid recovery mechanism are respectively positioned at the end parts of the airflow guide pipe and the gathering waxing pipe, and the wax supply mechanism is fixedly connected and installed on the upper surface and the lower surface of the waxing bulb pipe;
one end of the wax supply mechanism is clamped with an exposure and dispersion net piece positioned inside the waxing bulb tube, the inner side of the wax supply mechanism is fixedly connected and installed with a wax liquid atomizing nozzle, the inside of the wax melting storage tank is fixedly connected and installed with a wax liquid heating mechanism and a pumping mechanism, the end part of the wax liquid atomizing nozzle is communicated with the liquid outlet end of the pumping mechanism, one side of the wax liquid atomizing nozzle is provided with a flow guide air grid, and the flow guide air grid is annular and positioned on the peripheral side of the wax liquid atomizing nozzle;
the wax liquid recovery mechanism comprises a backflow ring and a recovery conduit, the backflow ring is clamped at one end of a gathering upper wax pipe, a plurality of backflow air holes are formed in the inner side of the backflow ring, a condensation ring is clamped at the other side of the backflow ring, the backflow air holes communicated with the air inlet end of the circulating air pump are formed in the inner side of the recovery conduit, and the inner cavity of the backflow ring is communicated with the air inlet end of the circulating air pump.
Preferably, the gas distribution ring is of an annular structure, the structural size of the gas distribution ring is the same as that of the backflow ring, and a plurality of air holes which are the same as the backflow air holes are formed in the inner side of the circular ring of the gas distribution ring.
Preferably, the fuzzing loop is of an annular structure, the inner side of the fuzzing loop is of a rough surface structure, the circle center of the fuzzing loop and the circle center of the electric heating preheating ring are located on the same horizontal line, and the diameter of the inner hole of the electric heating preheating ring is larger than that of the fuzzing loop.
Preferably, the tesla valve pipe is of a square-clip-shaped tubular structure, one side of the tesla valve pipe is communicated with the inner cavity of the airflow guide pipe, the left side and the right side of the tesla valve pipe are obliquely arranged in parallel and obliquely arranged on one side of the waxing ball pipe, and the tesla valve pipe is uniformly distributed on the outer side of the airflow guide pipe in the circumferential direction.
Preferably, the end parts of the airflow guide pipe and the gathering wax-up pipe extend to the inside of the wax-up bulb pipe, a gap is arranged between the airflow guide pipe and the gathering wax-up pipe, the gap and the vertical center line of the wax supply mechanism are positioned in the same plane, one end of the airflow guide pipe, which is positioned on the inner side of the wax-up bulb pipe, is of a inwardly-contracted lama port structure, and one end of the gathering wax-up pipe, which is connected with the wax liquid recovery mechanism, is of an inwardly-contracted lama port structure.
Preferably, the condensing ring is a metal component, one side of the condensing ring is provided with a recovery protrusion inside the reflux ring, and the periphery of the reflux ring is provided with radiating fins.
The use method of the yarn high-efficiency spraying and waxing equipment for textile processing comprises the following steps:
s1: installing a winding roller wound with yarns to the inner side of a pay-off rack, drawing one end of each yarn to sequentially penetrate through a yarn raising mechanism, an air distribution ring, a wax injection mechanism and a wax liquid recovery mechanism and guide the yarn to a yarn inlet port of a knitting machine, and starting a heating structure in a wax melting storage tank to heat wax blocks in the wax melting storage tank to a molten state;
s2: opening circulation air pump structure, the inside that the air current escaped into the air current pipe through the inboard gas pocket of gas distribution ring to accelerated motion is circulated again through circulation air pump through waxing bulb and gathering wax pipe escape and partial entering reflux ring and backward flow gas pocket under the effect of Tesla valve pipe, produces in the inside of spraying waxing mechanism and moves towards the same high velocity air flow environment in the yarn, opens the inside wax liquid pumping mechanism of melting wax storage tank:
s3: the yarn firstly fluffs the surface of the yarn under the friction action of a fluffing ring sleeve through a yarn fluffing mechanism, after the yarn enters the waxing bulb tube, the lateral motion of the airflow siphons wax liquid atomized particles diffused in the wax supply mechanism, and partial external airflow is siphoned to the inside of the waxing bulb tube through the guiding action of the guiding airflow grid, and drives a large amount of atomized wax liquid drops to move laterally along with the yarn and the airflow in the spraying waxing mechanism, and the wax liquid drops are attached to the surface of the yarn, so that waxing is realized;
s4: then under the air current effect, wax liquid is subjected to cold solidification and adheres to the yarn surface, and unnecessary wax liquid droplet follows the inside that the air current moved and gets into the reflux ring, strikes to the surface of condensation ring and adheres to in retrieving protruding surface of touching, in time dismantle the condensation ring to clear up the surface can.
Preferably, in step S1, the wax supply mechanism and the wax liquid pumping pipeline need to be preheated by an alcohol lamp, so that the temperature of the wax supply mechanism, i.e. the wax liquid pipeline, reaches the melting point temperature of the wax liquid, the wax liquid is prevented from solidifying in the pipeline, and the wax liquid remained in the pipeline is melted by heating.
Preferably, in step S3, the yarn after friction and fuzzing is preheated by the electrothermal preheating ring, so that the surface fuzzing is softened and curled to adhere to the surface of the yarn, and after the fibers on the surface of the yarn are expanded and loosened, the atomized wax liquid drops are more easily wrapped by the fibers on the surface of the yarn.
The invention has the technical effects and advantages that:
1. in the scheme, the yarn waxing equipment adopts a molten wax liquid spraying and waxing structure, and the molten wax liquid after atomization and diffusion is coated on the surface of the yarn by utilizing an airflow and yarn equidirectional structure through a siphoning effect, so that the yarn is uniformly and comprehensively waxed, the problem of non-uniform waxing in the traditional contact process is avoided, and the waxing effect and the forming quality are improved;
2. in the scheme, the yarn waxing equipment adopts a melting waxing mode, and is in contact adhesion with atomized and diffused wax liquid through yarn conduction motion, the atomized wax liquid can form an adhesion layer on the surface of the yarn, excessive waxing on the yarn is avoided, and the yarn is rapidly cooled and solidified on the surface of the yarn along with the joint motion of high-speed airflow, so that falling off is avoided;
3. in the scheme, the yarn waxing equipment adopts the circulating air flow as a waxing structure, carries out air flow circulating motion through the circulating air pump, and utilizes the air flow guide pipe and the Tesla valve pipe to accelerate the acceleration of the air flow to improve the siphoning effect on the wax liquid, so that a large amount of wax liquid drops are attached to the surface of the yarn along with the yarn guide transmission, the yarn is subjected to all-dimensional waxing, and waxing dead angles are reduced.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the yarn raising mechanism of the present invention;
FIG. 3 is a schematic view of the spray waxing mechanism of the present invention;
FIG. 4 is a schematic view of the gas flow conduit configuration of the present invention;
FIG. 5 is a schematic cross-sectional view of the spray waxing mechanism of the present invention;
FIG. 6 is a schematic view of a reflow ring structure of the present invention;
FIG. 7 is a schematic view of the inner structure of the reflow ring of the present invention.
The reference signs are:
1. an equipment base; 2. a pay-off rack; 3. a yarn raising mechanism; 4. a circulating air pump; 5. a spray waxing mechanism; 6. a gas distribution ring; 7. a wax supply mechanism; 8. a molten wax storage tank; 9. a wax liquid recovery mechanism; 31. a conduit; 32. limiting a wedge block; 33. fluffing and looping; 34. an electric heating preheating ring; 51. an air flow conduit; 52. a Tesla valve tube; 53. waxing the bulb tube; 54. gathering the wax tube; 71. a wax liquid atomizing spray head; 72. exposing and scattering net sheets; 73. a flow guide air grid; 91. a reflux ring; 92. a recovery conduit; 93. refluxing the air holes; (ii) a 911. Refluxing the air holes; 912. a condensing ring; 913. and recovering the convex contact.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention provides a high-efficiency yarn jetting and waxing device for textile processing as shown in the attached drawings 1-7, which comprises a device seat 1, wherein a pay-off stand 2 is fixedly installed on the top surface of the device seat 1, a yarn fluffing mechanism 3, a circulating air pump 4, an air distribution ring 6 and a wax melting storage tank 8 are fixedly connected and installed on the top surface of the device seat 1, the yarn fluffing mechanism 3 and the jetting and waxing mechanism 5 are positioned on the same horizontal line, the air distribution ring 6 and a wax liquid recovery mechanism 9 are respectively fixedly connected and installed at two ends of the jetting and waxing mechanism 5, the end parts of the air distribution ring 6 and the wax liquid recovery mechanism 9 are respectively communicated with the air outlet end and the air inlet end of the circulating air pump 4, and wax supply mechanisms 7 are fixedly connected and installed at the upper side and the lower side of the jetting and waxing mechanism 5;
the yarn raising mechanism 3 comprises a conduit 31, a limiting wedge 32 is clamped inside the conduit 31, a raising ring sleeve 33 is fixedly connected and installed inside the limiting wedge 32, an electric heating preheating ring 34 is fixedly connected and installed on the inner side of the conduit 31, and the electric heating preheating ring 34 is of an electric heating pipe structure;
the injection waxing mechanism 5 comprises an airflow guide pipe 51, a waxing bulb 53 and a gathering waxing tube 54, the airflow guide pipe 51 and the gathering waxing tube 54 are respectively communicated with two ends of the waxing bulb 53, a plurality of Tesla valve pipes 52 are arranged on the outer side of the airflow guide pipe 51, the gas distribution ring 6 and the wax liquid recovery mechanism 9 are respectively positioned at the end parts of the airflow guide pipe 51 and the gathering waxing tube 54, and the wax supply mechanism 7 is fixedly connected and installed on the upper surface and the lower surface of the waxing bulb 53;
one end of the wax supply mechanism 7 is clamped with an exposure and dispersion net sheet 72 positioned inside the waxing bulb 53, the inner side of the wax supply mechanism 7 is fixedly connected and installed with a wax liquid atomizing nozzle 71, the inside of the wax melting storage tank 8 is fixedly connected and installed with a wax liquid heating mechanism and a pumping mechanism, the end part of the wax liquid atomizing nozzle 71 is communicated with the liquid outlet end of the pumping mechanism, one side of the wax liquid atomizing nozzle 71 is provided with a flow guide air grid 73, and the flow guide air grid 73 is annular and positioned on the peripheral side of the wax liquid atomizing nozzle 71;
the wax liquid recovery mechanism 9 comprises a reflux ring 91 and a recovery conduit 92, the reflux ring 91 is connected to one end of a gathering upper wax pipe 54 in a clamped manner, a plurality of reflux air holes 911 are formed in the inner side of the reflux ring 91, a condensation ring 912 is connected to the other side of the reflux ring 91 in a clamped manner, a reflux air hole 93 communicated with the air inlet end of the circulating air pump 4 is formed in the inner side of the recovery conduit 92, the inner cavity of the reflux ring 91 is communicated with the air inlet end of the circulating air pump 4, the air distribution ring 6 is of an annular structure, the structural size of the air distribution ring 6 is the same as that of the reflux ring 91, and a plurality of air holes which are the same as the reflux air holes 911 are formed in the inner side of a circular ring of the air distribution ring 6.
In this embodiment, the raising loop 33 is in an annular structure, the inner side of the raising loop 33 is in a rough surface structure, the circle center of the raising loop 33 and the circle center of the electrothermal preheating ring 34 are located on the same horizontal line, the diameter of the inner hole of the electrothermal preheating ring 34 is larger than that of the raising loop 33, and the surface of the yarn is raised under the friction action of the raising loop 33.
In this embodiment, the tesla valve tube 52 is a pipe-shaped structure with a shape of a Chinese character 'hui', one side of the tesla valve tube 52 is communicated with the inner cavity of the airflow duct 51, the left and right sides of the tesla valve tube 52 are obliquely arranged in parallel and obliquely on one side of the waxing bulb 53, and the tesla valve tube 52 is uniformly distributed on the outer side of the airflow duct 51 in the circumferential direction.
Specifically, utilize the tesla valve pipe 52 as one-way conduction valve, the resistance of the reverse flow in the tesla valve pipe 52 is greater than the resistance of forward flow far away, and the in-process of deriving the air current in the forward makes air current velocity of motion faster, accelerates the air current motion, improves the siphon effect to the wax liquid for a large amount of wax liquid drops are attached on the yarn surface along with yarn direction transmission.
In this embodiment, the end portions of the airflow conduit 51 and the wax collecting pipe 54 extend to the inside of the waxing bulb 53, and a gap is arranged between the airflow conduit 51 and the wax collecting pipe 54, the gap and the vertical central line of the wax supply mechanism 7 are positioned in the same plane, one end of the airflow conduit 51 positioned on the inner side of the waxing bulb 53 is in a female-shaped lamma-mouth structure, and one end of the wax collecting pipe 54 connected with the wax liquid recovery mechanism 9 is in a female-shaped lamma-mouth structure.
Specifically, the lateral movement of the airflow siphons the atomized wax liquid particles diffused inside the wax supply mechanism 7, and the external airflow is partially siphoned into the waxing bulb 53 through the guiding action of the guiding airflow fence 73, so as to perform the yarn waxing operation.
In this embodiment, the condensation ring 912 is made of a metal material, the recovery protrusion 913 is disposed inside the reflux ring 91 on one side of the condensation ring 912, and the heat dissipation fins are disposed on the outer periphery of the reflux ring 91 to solidify the wax liquid entering the wax liquid recovery mechanism 9 through the heat conduction of the condensation ring 912, so as to timely recover the non-adhered wax liquid.
The use method of the yarn high-efficiency spraying and waxing equipment for textile processing comprises the following steps:
s1: installing a winding roller wound with yarns to the inner side of a pay-off rack 2, drawing one end of the yarns to sequentially penetrate through a yarn raising mechanism 3, an air distribution ring 6, a jet waxing mechanism 5 and a wax liquid recovery mechanism 9 and leading the yarns to an inlet port of a knitting machine, starting a heating structure inside a wax melting storage tank 8 to heat wax blocks inside the wax melting storage tank 8 to a molten state, preheating a wax supply mechanism 7 and a wax liquid pumping pipeline by using an alcohol lamp, enabling the temperature of the wax supply mechanism 7, namely the wax liquid pipeline, to reach the melting point temperature of the wax liquid, avoiding the wax liquid from solidifying in the pipeline, and heating to melt the wax liquid remained in the pipeline;
s2: the circulating air pump 4 is started, air flow escapes into the air flow guide pipe 51 through air holes on the inner side of the air distribution ring 6, accelerated movement is carried out under the action of the Tesla valve pipe 52, the air flow escapes through the waxing bulb 53 and the gathering waxing tube 54, and partially enters the backflow ring 91 and the backflow air hole 93 to be circulated again through the circulating air pump 4, a high-speed air flow environment with the same yarn trend is generated in the spraying waxing mechanism 5, and a wax liquid pumping mechanism in the molten wax storage tank 8 is started:
s3: the yarn firstly passes through the yarn raising mechanism 3, the surface of the yarn is raised under the friction action of the raising loop sleeve 33, the yarn after friction raising is preheated through the electric heating preheating ring 34, the surface raising is softened, curled and attached to the surface of the yarn, after surface fibers of the yarn are expanded and loosened, atomized wax liquid drops are easily wrapped by the surface fibers of the yarn, after the yarn enters the waxing bulb 53, due to the siphoning action of the transverse motion of airflow on wax liquid atomized particles diffused inside the wax supply mechanism 7, the external airflow is siphoned to the inside of the waxing bulb 53 through the guiding action part of the flow guiding air grid 73, and a large number of atomized wax liquid drops are driven to transversely move along with the airflow inside the yarn and the jetting waxing mechanism 5, and the wax liquid drops are attached to the surface of the yarn, so that waxing is realized;
s4: then, under the action of the air flow, the wax liquid is cooled, solidified and attached to the surface of the yarn, and the redundant wax liquid drops move along with the air flow to enter the interior of the backflow ring 91, impact the surface of the condensation ring 912 and attach to the surface of the recovery convex contact 913, and then the condensation ring 912 is detached in time to clean the surface.
Finally, it should be noted that, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate relative positional relationships, and when the absolute position of the object to be described is changed, the relative positional relationships may be changed;
secondly, in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to common designs, and under the condition of no conflict, the same embodiment and different embodiments of the invention can be combined with each other;
finally, the above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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