Glass chemical tempering production facility
1. The chemical glass toughening production equipment comprises a frame body (300), a heat preservation furnace (400) and a toughening furnace (500), wherein the frame body (300) is provided with a second guide rail (310) extending horizontally, the heat preservation furnace (400) is movably arranged on the second guide rail (310), and the toughening furnace (500) is positioned below the heat preservation furnace (400), and is characterized by further comprising an automatic powder quantitative supply device (100) and an automatic blanking device (200); the automatic powder quantitative supply device (100) is used for adding quantitative powder to a powder container (123) and moving the powder container (123) to the position to be blanked; the automatic blanking device (200) is used for pouring powder in the powder container (123) at the position to be blanked into the toughening furnace (500) and then placing the powder container (123) back to the position to be blanked.
2. The chemical tempering production equipment of glass according to claim 1, wherein said automatic powder dosing device (100) comprises a feeding module (11), a conveying module (12) and a weighing module (13); the conveying module (12) comprises the powder container (123), a first guide rail (121) and a transport vehicle (122) walking on the first guide rail (121), the upper end of the powder container (123) is opened and is detachably arranged on the transport vehicle (122), the extending direction of the first guide rail (121) is consistent with the extending direction of the second guide rail (310), and the transport vehicle (122) is positioned above the toughening furnace (500); the transport vehicle (122) is used for carrying the powder container (123) which is internally hollow to move to a powder adding position corresponding to the feeding module (11); the feeding module (11) is used for adding powder to the powder container (123) at the powder adding position; the transport vehicle (122) is also used for carrying the powder container (123) containing the powder to move to a weighing position corresponding to the weighing module (13) and releasing the powder container (123) at the powder adding position so that the powder container (123) is completely supported by the weighing module (13); the transport vehicle (122) is also used for transferring the powder container (123) filled with powder on the weighing module (13) to a position to be discharged; the transport vehicle (122) is also used for carrying the powder container (123) which is internally hollow on the position to be blanked to the weighing position.
3. The glass chemical toughening production equipment of claim 2, wherein the transport vehicle (122) comprises a chassis (1221) connected with the first guide rail (121), a bracket (1222) which is installed on the chassis (1221) in a liftable manner, and a first driving unit connected with the bracket (1222), the bracket (1222) is provided with a containing hole which penetrates through the bracket (1222) up and down, and the powder container (123) is inserted into the containing hole; the powder container (123) at the powdering position is located directly above the weighing module (13), the first driving unit drives the carriage (1222) to descend so that the powder container (123) loses the supporting force of the carriage (1222) and falls onto the weighing module (13) under the effect of its own weight when the transport vehicle (122) carries the powder container (123) to the powdering position, and the powder container (123) is located in the receiving hole and does not contact with the carriage (1222) when the powder container (123) is supported on the weighing module (13).
4. The glass chemical toughening production equipment of claim 3, wherein the powder container (123) further comprises a cup body (1231), a clamping convex ring (1233) is convexly arranged on the outer peripheral side of the cup body (1231), the size of the cup body (1231) is smaller than that of the accommodating hole, and the size of the clamping convex ring (1233) is larger than that of the accommodating hole; when the powder container (123) is placed in the accommodating hole, the cup body (1231) is inserted into the accommodating hole, and the clamping convex ring (1233) is supported by the bracket (1222).
5. A glass chemical tempering production apparatus according to claim 3, wherein said carriage (1222) comprises a bottom plate (1222a), a plurality of vertically extending guiding posts (1222b) are connected to a lower side of said bottom plate (1222a), said plurality of guiding posts (1222b) vertically pass through said bottom plate (1221), said first driving unit comprises a first cylinder (1223), said first cylinder (1223) is installed at an upper side of said supporting plate (1221a), and a piston rod of said first cylinder (1223) vertically passes downward through said bottom plate (1222a) and abuts against said bottom plate (1221).
6. The chemical tempering production equipment of glass according to claim 2, wherein said powder container (123) at said powder adding position is located right below said feeding module (11); the powder container (123) at the weighing position is located directly above the weighing module (13).
7. The chemical tempering production equipment of glass according to claim 6, wherein said feeding module (11) comprises a powder discharging assembly and a powder feeding assembly for conveying powder stored inside to said powder discharging assembly; the powder discharging assembly is provided with a downward discharging pipe; the powder container (123) at the powder adding position is positioned right below the blanking pipe.
8. The chemical tempering production equipment of glass according to claim 2, wherein said automatic blanking device (200) comprises a third guide rail (21), a feeding unit (22) movably mounted on said third guide rail (21), and a fifth driving unit (23) connected with said feeding unit (22); the third guide rail (21) is mounted on the holding furnace (400) in a horizontally extending manner; the feeding unit (22) is used for grabbing the powder container (123) located at the position to be blanked, the fifth driving unit (23) is used for driving the feeding unit (22) to move along the third guide rail (21), and the feeding unit (22) is also used for driving the powder container (123) to overturn so as to pour the powder in the powder container (123) into the toughening furnace (500).
9. The chemical tempering production equipment of glass according to claim 8, wherein said feeding unit (22) comprises a first sliding seat (221) movably mounted to said third guide rail (21), an eighth driving unit (224) mounted on said first sliding seat (221), a fourth guide rail (225) laid on said first sliding seat (221) and having an extension direction identical to that of said third guide rail (21), a second sliding seat connected to said eighth driving unit (224) and movably mounted to said fourth guide rail (225), a sixth driving unit (222) mounted on said second sliding seat (226), and a gripper (223) connected to said sixth driving unit (222); when the holding furnace (400) moves to the upper part of the toughening furnace (500), the powder container (123) at the position to be blanked is positioned right below the clamp (223); when the transport vehicle (122) carries the powder container (123) to the position to be blanked, the first driving unit drives the carriage (1222) to ascend to move the powder container (123) up into the gripper (223), and drives the carriage (1222) to descend to move the powder container (123) higher than the carriage (1222) after the gripper (223) grips the powder container (123).
10. The chemical tempering production equipment for glass according to claim 9, wherein said automatic blanking device (200) further comprises a blanking funnel (24) installed on said first sliding seat (221) and located right above said tempering furnace (500), a guide tube (25) sleeved at the lower end of said blanking funnel (24) and capable of moving up and down, and a seventh driving unit (26) connected with said guide tube (25); the powder container (123) at the feeding position is positioned right above the blanking hopper (24); the feeding unit (22) is used for feeding the powder in the powder container (123) into the discharging hopper (24) when the powder container (123) reaches the feeding position; the seventh driving unit (26) is used for driving the guide pipe (25) to descend so as to guide the powder in the blanking hopper (24) to the liquid level in the toughening furnace (500).
Background
In the production process of toughened glass, after a toughening furnace works for a certain time, a certain amount of powdery additive needs to be added into the toughening furnace. At present, in order to quantitatively add the powdery additive into the tempering furnace, a manual feeding mode is generally adopted in the industry, namely, workshop operators firstly adopt weighing equipment to weigh the powdery additive with required weight, and then carry and put the quantitative powdery additive into the tempering furnace. Obviously, the disadvantages of the manual feeding mode are that:
1) the automation degree is low, and continuous production is difficult to realize;
2) the dust amount of a production workshop is increased, so that on one hand, the workshop environment is damaged, and on the other hand, the body health of workers is seriously influenced;
3) the whole process is complicated, the labor intensity of workers is high, and the production efficiency is low.
Disclosure of Invention
The invention aims to provide glass chemical toughening production equipment, which can automatically and quantitatively add a powdery additive into a toughening furnace.
In order to solve the technical problems, the technical scheme adopted by the invention is to provide glass chemical toughening production equipment which comprises a frame body, a heat preservation furnace and a toughening furnace, wherein the frame body is provided with a second guide rail extending horizontally, the heat preservation furnace is movably arranged on the second guide rail, the toughening furnace is positioned below the heat preservation furnace, and the glass chemical toughening production equipment further comprises an automatic powder quantitative supply device and an automatic blanking device; the automatic quantitative powder feeding device is used for adding quantitative powder into a powder container and moving the powder container to the position to be fed; the automatic blanking device is used for pouring the powder in the powder container at the position to be blanked into the tempering furnace and then placing the powder container back to the position to be blanked.
By adopting the glass chemical toughening production equipment in the technical scheme, firstly, a certain amount of powder is added into a powder container by the automatic powder quantitative supply device, the powder container is moved to the position to be blanked, then, the powder in the powder container at the position to be blanked is poured into the toughening furnace by the automatic blanking device, and then, the powder container is placed back to the position to be blanked. Therefore, quantitative powder can be automatically added into the toughening furnace, continuous production of toughened glass is facilitated, the dust amount of a production workshop is effectively reduced, the labor intensity of workers is greatly reduced, and the production efficiency is improved.
In the chemical toughening glass production equipment provided by the invention, the automatic quantitative powder supply device comprises a feeding module, a conveying module and a weighing module; the conveying module comprises the powder container, a first guide rail and a transport vehicle walking on the first guide rail, the upper end of the powder container is opened and is detachably arranged on the transport vehicle, the extending direction of the first guide rail is consistent with the extending direction of the second guide rail, and the transport vehicle is positioned above the toughening furnace; the transport vehicle is used for carrying the hollow powder container to move to a powder adding position corresponding to the feeding module; the feeding module is used for adding powder to the powder container at the powder adding position; the transport vehicle is also used for carrying the powder container containing the powder to move to a weighing position corresponding to the weighing module and releasing the powder container at the powder adding position so that the powder container is completely supported by the weighing module; the transport vehicle is also used for transferring the powder container filled with the powder on the weighing module to a position to be discharged; the carrier vehicle is also used for carrying the hollow powder container on the position to be discharged to the weighing position.
In the chemical glass toughening production equipment provided by the invention, the transport vehicle comprises a chassis connected with the first guide rail, a bracket arranged on the chassis in a lifting manner and a first driving unit connected with the bracket, wherein the bracket is provided with a containing hole which penetrates through the bracket from top to bottom, and the powder container is inserted into the containing hole; the powder container at the powder adding position is positioned right above the weighing module, when the transport vehicle carries the powder container to the powder adding position, the first driving unit drives the bracket to descend so that the powder container loses the supporting force of the bracket and falls onto the weighing module under the action of self gravity, and when the powder container is supported on the weighing module, the powder container is positioned in the accommodating hole and is not in contact with the bracket.
In the chemical toughening glass production equipment provided by the invention, the powder container also comprises a cup body, wherein a clamping convex ring is convexly arranged on the outer peripheral side of the cup body, the size of the cup body is smaller than that of the accommodating hole, and the size of the clamping convex ring is larger than that of the accommodating hole; when the powder container is placed in the accommodating hole, the cup body is inserted into the accommodating hole, and the clamping convex ring is supported by the bracket.
In the chemical glass toughening production equipment provided by the invention, the bracket comprises a bottom plate, the lower side of the bottom plate is connected with a plurality of vertically extending guide posts, the guide posts vertically penetrate through the chassis, the first driving unit comprises a first air cylinder, the first air cylinder is installed on the upper side of the supporting plate, and a piston rod of the first air cylinder vertically penetrates through the bottom plate downwards and abuts against the chassis.
In the chemical toughening glass production equipment provided by the invention, the powder container at the powder adding position is positioned right below the feeding module; the powder container at the weighing position is located directly above the weighing module.
In the chemical toughening glass production equipment provided by the invention, the feeding module comprises a powder discharging assembly and a powder feeding assembly for conveying powder stored inside to the powder discharging assembly; the powder discharging assembly is provided with a downward discharging pipe; the powder container at the powder adding position is positioned right below the discharging pipe.
In the chemical toughening glass production equipment provided by the invention, the automatic blanking device comprises a third guide rail, a feeding unit movably arranged on the third guide rail and a fifth driving unit connected with the feeding unit; the third guide rail is horizontally arranged on the heat preservation furnace in an extending way; the feeding unit is used for grabbing the powder container located at the position to be blanked, the fifth driving unit is used for driving the feeding unit to move along the third guide rail, and the feeding unit is further used for driving the powder container to overturn so as to pour the powder in the powder container into the tempering furnace.
In the chemical toughening glass production equipment provided by the invention, the feeding unit comprises a first sliding seat movably mounted on the third guide rail, an eighth driving unit mounted on the first sliding seat, a fourth guide rail paved on the first sliding seat and having the same extension direction with the third guide rail, a second sliding seat connected with the eighth driving unit and movably mounted on the fourth guide rail, a sixth driving unit mounted on the second sliding seat, and a gripper connected with the sixth driving unit; when the heat preservation furnace moves to the position above the toughening furnace, the powder container at the position to be fed is positioned right below the clamp; when the transport vehicle carries the powder container to the position to be discharged, the first driving unit drives the bracket to ascend so that the powder container moves upwards into the clamp holder, and drives the bracket to descend so that the powder container is higher than the bracket after the clamp holder clamps the powder container.
In the chemical tempering production equipment for glass provided by the invention, the automatic blanking device further comprises a blanking funnel which is arranged on the first sliding seat and is positioned right above the tempering furnace, a guide pipe which can move up and down and is sleeved at the lower end of the blanking funnel, and a seventh driving unit which is connected with the guide pipe; the powder container at the feeding position is positioned right above the discharging hopper; the feeding unit is used for feeding the powder in the powder container into the discharging hopper when the powder container reaches the feeding position; the seventh driving unit is used for driving the guide pipe to descend so as to guide the powder in the blanking hopper to the liquid level in the tempering furnace.
In summary, the glass chemical tempering production equipment provided by the invention can at least achieve the following beneficial effects:
1. the glass chemical tempering production equipment comprises a frame body, a heat preservation furnace and a tempering furnace, wherein the frame body is provided with a second guide rail extending horizontally, the heat preservation furnace is movably arranged on the second guide rail, and the tempering furnace is positioned below the heat preservation furnace. The glass chemical toughening production equipment also comprises an automatic quantitative powder supply device and an automatic blanking device; the automatic quantitative powder feeding device is used for adding quantitative powder into a powder container and moving the powder container to the position to be fed; the automatic blanking device is used for pouring the powder in the powder container at the position to be blanked into the tempering furnace and then placing the powder container back to the position to be blanked. The automatic feeding device can automatically feed quantitative powder into the toughening furnace, thereby being beneficial to realizing the continuous production of toughened glass, effectively reducing the dust amount in a production workshop, greatly reducing the labor intensity of workers and improving the production efficiency.
2. The transport vehicle can carry the powder container to move to a powder adding position corresponding to the weighing module, and release the powder container at the powder adding position so that the powder container is completely supported by the weighing module; the feeding module can be used for adding powder to the powder container supported on the weighing module; the transport vehicle can transfer the powder container filled with the powder on the weighing module to a position to be discharged.
3. The feeding unit can grab the powder container positioned at the position to be fed, and the powder in the powder container is fed into the tempering furnace when the powder container reaches the feeding position.
4. When the transport vehicle carries the powder container to the powder adding position, the first driving unit drives the bracket to descend, so that the powder container loses the supporting force of the bracket and falls onto the weighing module under the action of self gravity, and when the powder container is supported on the weighing module, the powder container is positioned in the accommodating hole and does not contact with the bracket, so that the weighing module can accurately weigh the weight of the powder container.
5. The powder poured out of the powder container can be introduced into the toughening furnace through the discharging hopper, so that the powder can be prevented from scattering all around in the process of falling into the toughening furnace, and the powder in the powder container can be ensured to completely enter the toughening furnace. Furthermore, in the process of charging the toughening furnace, after the furnace cover of the toughening furnace is opened, the guide pipe can be firstly moved downwards to extend into the toughening furnace to be close to the liquid level in the toughening furnace, and then the powder in the powder container is poured into the discharging hopper, so that the powder can be effectively prevented from falling into the toughening furnace and scattering around, and the powder in the powder container can be further ensured to completely enter the toughening furnace.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts:
fig. 1 is a schematic perspective view of a chemical tempering production apparatus for glass provided in this embodiment;
FIG. 2 is a schematic perspective view of an automatic quantitative powder feeder according to this embodiment;
FIG. 3 is an enlarged schematic view at A in FIG. 1;
FIG. 4 is an enlarged schematic view at B of FIG. 1;
fig. 5 is a schematic perspective view of the automatic blanking device provided in this embodiment;
fig. 6 is a schematic perspective assembly view of the powder discharging assembly of the feeding module according to this embodiment;
fig. 7 is a perspective schematic view of a powder discharging assembly of the feeding module provided in this embodiment;
fig. 8 is a schematic perspective view of the transportation vehicle provided in this embodiment.
The reference numerals in the detailed description illustrate:
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Exemplary embodiments of the invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The embodiment provides a glass chemical tempering production device. Referring to fig. 1, fig. 1 is a schematic perspective view of a chemical glass toughening production apparatus provided in this embodiment, and as shown in fig. 1, the chemical glass toughening production apparatus includes a frame body 300, a holding furnace 400 and a plurality of toughening furnaces 500, the frame body 300 is divided into an upper layer and a lower layer, the upper layer of the frame body 300 is provided with a pair of second guide rails 310 extending horizontally, the holding furnace 400 is movably erected on the two second guide rails 310, the plurality of toughening furnaces 500 are arranged in the lower layer of the frame body 300 in a straight shape, a furnace opening of the holding furnace 400 faces downward, and furnace openings of the plurality of toughening furnaces 500 face upward. The glass chemical toughening production equipment also comprises an automatic powder quantitative supply device 100 and an automatic blanking device 200. The automatic powder quantitative supply device 100 is used for adding a certain amount of powder into the powder container 123 and moving the powder container 123 to the position to be blanked; the automatic blanking device 200 is used for pouring the powder in the powder container 123 at the position to be blanked into the toughening furnace 500 and then returning the powder container 123 to the position to be blanked. Referring to fig. 2, fig. 2 is a schematic perspective view illustrating an automatic powder quantitative supply device 100 according to the present embodiment, and as shown in fig. 2, the automatic powder quantitative supply device 100 includes a supply module 11, a transport module 12, and a weighing module 13. The conveying module 12 comprises a first guide rail 121, a transport vehicle 122 running on the first guide rail 121, and the powder container 123 detachably arranged on the transport vehicle 122; the transport vehicle 122 is used for carrying the powder container 123 with an empty space to move to a powder adding position corresponding to the feeding module 11; the feeding module 11 is configured to add powder to the powder container 123 at the powder adding position; the transport vehicle 122 is further configured to move the powder container 123 containing powder to a weighing position corresponding to the weighing module 13, and release the powder container 123 at the powder adding position so that the powder container 123 is completely supported by the weighing module 13; the transport vehicle 122 is further configured to transfer the powder container 123 containing powder on the weighing module 13 to a position to be blanked; the transport vehicle 122 is also used for carrying the powder container 123 which is hollow in the position to be blanked to the weighing position. Referring to fig. 3, fig. 3 is an enlarged view of a portion a of fig. 1, and as shown in fig. 3, the feeding module 11 and the weighing module 13 are fixed to one end of the frame body 300, the first rail 121 of the transport module 12 extends in the same direction as the second rail 310, and the transport vehicle 122 is located above the toughening furnace 500. With continued reference to fig. 1, the chemical tempering glass production facility further includes an automatic blanking device 200 installed on a side wall of the holding furnace 400. Referring to fig. 4 and 5, fig. 4 is an enlarged schematic view of a portion B in fig. 1, and fig. 5 is a schematic view of a three-dimensional structure of an automatic blanking device 200 according to the present embodiment, as shown in fig. 4 and 5, the automatic blanking device 200 includes a third guide rail 21, a feeding unit 22 movably mounted on the third guide rail 21, and a fifth driving unit 23 connected to the feeding unit 22; the third guide rail 21 is mounted on the side wall of the holding furnace 400 (see fig. 4) in a manner of extending horizontally; the feeding unit 22 is configured to grab the powder container 123 located at the position to be blanked, the fifth driving unit 23 is configured to drive the feeding unit 22 to move along the third guide rail 21 after the feeding unit 22 grabs the powder container 123, and the feeding unit 22 is further configured to drive the powder container 123 to turn over when the powder container 123 reaches a feeding position (located right above the toughening furnace 500) so as to pour the powder in the powder container 123 into the toughening furnace 500.
As can be seen from the above, the process of automatically and quantitatively adding the powdered additive into the toughening furnace 500 by the glass chemical toughening production apparatus provided in this embodiment can be summarized as the following steps:
1) the transport vehicle 122 moves to the powder adding position with the powder container 123 which is internally hollow;
2) the feeding module 11 adds powder to the powder container 123 supported on the weighing module 13;
3) the transport vehicle 122 moves to the weighing position with the powder container 123 containing powder, and then releases the powder container 123 so that the powder container 123 is completely supported by the weighing module 13;
4) the weighing module 13 is used for weighing the powder container 123 containing powder for the first time;
5) the transport vehicle 122 transfers the powder container 123 containing powder on the weighing module 13 to a position to be discharged;
6) the feeding unit 22 grabs the powder container 123 at the position to be fed;
7) the fifth driving unit 23 drives the feeding unit 22 to move along the third guide rail 21 after the feeding unit 22 grabs the powder container 123 so as to move the powder container 123 to the feeding position;
8) the feeding unit 22 feeds the powder in the powder container 123 into the toughening furnace 500 when the powder container 123 reaches the feeding position, and returns the powder container 123 to the position to be fed;
9) the transport vehicle 122 returns the powder container 123 which is hollow in the position to be discharged to the weighing position;
10) the powder container 123 returned by the weighing module 13 is weighed for the second time; it should be understood that the difference between the first weighing and the second weighing is to obtain the accurate mass of the powder added into the powder container 123, and thus, it can be determined whether the powder addition amount meets the requirement, and if the powder addition amount is insufficient, the above 10 steps are repeated.
Therefore, the automatic feeding of quantitative powder into the toughening furnace 500 is realized by repeatedly executing the above 10 steps, so that the continuous production of the toughened glass is facilitated, the dust amount of a production workshop is effectively reduced, the labor intensity of workers is greatly reduced, and the production efficiency is improved.
In this embodiment, as shown in fig. 3, the feeding module 11 includes a powder discharging assembly 113 and a powder feeding assembly 112 for conveying the powder stored inside to the powder discharging assembly 113; the powder outlet assembly 113 is provided with the downward discharging pipe 1134; the weighing module 13 is positioned below the side of the blanking pipe 1134; the powder container 123 at the powder adding position is located right below the discharging pipe 1134, and the powder container 123 at the weighing position is located right above the weighing module 13. Here, the powder feeding assembly comprises a storage bin for storing powder, an air feeding pipeline communicated with the storage bin, and a powder feeding motor for blowing the powder in the storage bin into the air feeding pipeline. Referring to fig. 6 and 7, fig. 6 is a schematic perspective assembly view of a powder outlet assembly of the feeding module provided in this embodiment, and fig. 7 is a schematic perspective view of the powder outlet assembly of the feeding module provided in this embodiment, as shown in fig. 6 and 7, the powder outlet assembly includes a containing bin 1131 having a feeding port at the top and a discharging pipe 1134 at the bottom, the feeding port is communicated with the air supply pipeline, and a feeding auger 1132 and a stirrer 1133 are rotatably installed in the containing bin 1131. The upper and lower both ends of feed auger 1132 stretch into respectively the pan feeding mouth with the unloading pipe. With continued reference to fig. 6, the powder discharging assembly further includes a conveying motor 1137 connected to the feeding auger 1132 and a stirring motor 1138 connected to the stirrer 1133, so that the conveying motor 1137 and the stirring motor 1138 can respectively drive the feeding auger 1132 and the stirrer 1133 to rotate. Here, the stirrer 1133 includes a first stirring rod 1133a and a second stirring rod 1133b, the first stirring rod 1133a is attached to the inner wall of the accommodating chamber 1131, and when the stirring motor operates, the first stirring rod 1133a is driven to rotate along the inner wall of the accommodating chamber 1131, so as to scrape off the powder attached to the inner wall of the accommodating chamber 1131. When the conveying motor operates, the powder in the accommodating bin 1131 can flow along the axial direction of the feeding auger 1132 under the driving of the feeding auger 1132, and finally flows out of the blanking pipe. It can be understood that, in order to preheat the powder, a plurality of heating pipes may be installed on the outer sidewall of the accommodating chamber 1131 to provide heat for the powder in the accommodating chamber 1131. Further, in order to prevent the temperature and humidity of the powder in the accommodating chamber 1131 from exceeding the standard, a temperature sensor and a humidity sensor may be installed in the accommodating chamber 1131. Returning to fig. 2, it can be seen that the weighing module 13 is a flat-panel electronic scale, which is fixed below the side of the discharge pipe of the weighing module 13.
Referring to fig. 8, fig. 8 is a schematic perspective view of a transport cart 122 provided in this embodiment, where the transport cart 122 includes a chassis 1221 connected to the first guide rail 121, a bracket 1222 installed on the chassis 1221 and capable of ascending and descending, and a first driving unit connected to the bracket 1222. Referring to fig. 2 and 8, the base plate 1221 includes a supporting plate 1221a located above the first guide rail 121, two pairs of limiting side plates 1221b are vertically connected to a lower side of the supporting plate 1221a, each pair of limiting plates are respectively clamped between two opposite sides of the first guide rail 121, and each pair of limiting side plates 1221b are rotatably mounted with a roller 1221c therebetween, and the two rollers 1221c are supported on an upper side of the first guide rail 121. The transport vehicle 122 further includes a traveling motor 1224 mounted on the support plate 1221a, an output shaft of the traveling motor 1224 faces vertically downward, a first gear 1225 is mounted on the output shaft of the traveling motor 1224, a linear rack 1211 facing the first gear 1225 is disposed on an upper side of the first rail 121, and the first gear 1225 is engaged with the linear rack 1211. In this manner, the operation motor 1224 may drive the transport vehicle 122 to move linearly along the first rail 121. With continued reference to fig. 8, the carriage 1222 includes a bottom plate 1222a, a plurality of vertically extending guide posts 1222b are connected to a lower side of the bottom plate 1222a, the plurality of guide posts 1222b vertically penetrate the supporting plate 1221a, the first driving unit includes a first cylinder 1223, the first cylinder 1223 is installed on an upper side of the supporting plate 1221a, and a piston rod of the first cylinder 1223 vertically penetrates the bottom plate 1222a and the supporting plate 1221a downward and abuts against the first guide rail 121, so that the first cylinder 1223 can drive the carriage 1222 to ascend or descend. Also, the plurality of guide posts 1222b may ensure that the bracket 1222 is maintained to move in a vertical direction during the ascending or descending process, thereby preventing a seizure phenomenon. As can be seen in fig. 3, the bracket 1222 further includes a cup holder 1222c mounted on the bottom plate 1222a, and the cup holder 1222c is provided with a circular receiving hole penetrating vertically. With continued reference to fig. 8, the powder container 123 is cylindrical cup-shaped and includes a cylindrical cup body 1231, and a locking ring 1233 is protruded on the outer peripheral side of the cup body 1231. Here, the outer diameter of the cup body 1231 is smaller than the inner diameter of the receiving hole, and the outer diameter of the locking protrusion ring 1233 is larger than the inner diameter of the receiving hole, so that the cup body 1231 of the powder container 123 is inserted into the receiving hole while the locking protrusion ring 1233 is supported by the cup holder 1222 c. It will be appreciated that, when the transport vehicle 122 carries the powder container 123 to the weighing position, the powder container 123 is now located just above the weighing module 13 with a first distance to the weighing module 13, and, at this time, when the carriage 1222 is lowered by the first cylinder 1223, the powder container 123 is lowered together with the carriage, when the carriage 1222 is lowered by a distance greater than the first distance, the powder container 123 may be caused to rest on the weighing module 13, while the powder container 123 is separated from the bracket 1222 and loses the supporting force given by the bracket 1222, falls from the powder container 123 onto the weighing module 13 by its own weight, when the powder container 123 is supported on the weighing module 13, the powder container 123 is in the receiving hole and does not contact the bracket 1222.
In summary, the process of adding a fixed amount of powder to one powder container 123 is as follows: the transport vehicle 122 carries the powder container 123 to the powder adding position, and at this time, the output motor operates to make the powder in the feeding module 11 fall into the powder container 123 from the discharging pipe; then the transport vehicle 122 carries the powder container 123 with powder therein to the weighing position, the powder container 123 with powder therein is located right above the weighing module 13, the first cylinder 1223 drives the bracket 1222 to descend so that the powder container 123 falls down onto the weighing module 13, and the weighing module 13 performs a first weighing when the powder container 123 is supported on the weighing module 13; after the first weighing, the first cylinder 1223 drives the bracket 1222 to ascend so that the powder container 123 with powder therein is separated from the weighing module 13, the bracket 1222 re-lifts and supports the powder container 123, and then the transport vehicle 122 carries the next empty powder container 123 to the powder adding position, so as to complete the quantitative powder adding to one powder container 123. It should be appreciated that repeating the above process may add a metered amount of powder to a plurality of powder containers 123 on the transport vehicle 122.
Referring to fig. 5, the feeding unit 22 includes a first sliding seat 221 movably mounted on the third guide rail 21, an eighth driving unit 224 mounted on the first sliding seat 221, a fourth guide rail 225 laid on the first sliding seat 221 and having an extending direction identical to that of the third guide rail 21, a second sliding seat connected to the eighth driving unit 224 and movably mounted on the fourth guide rail 225, a sixth driving unit 222 mounted on the second sliding seat, and a gripper 223 connected to the sixth driving unit 222. Here, the fifth driving unit 23 includes a fifth lead screw 231 inserted into the first sliding seat 221 and screwed with the first sliding seat 221, and a fifth motor 232 connected to the fifth lead screw 231, and an extending direction of the fifth lead screw 231 is identical to an extending direction of the third guide rail 21. In this way, the fifth motor 232 can drive the first sliding seat 221 to move linearly along the third guide rail 21. The sixth driving unit 222 includes a sixth motor 2221 and a sixth gear set (not shown) including a sixth driving gear (not shown) coaxially connected to an output shaft of the sixth motor 2221 and a sixth driven gear (not shown) connected to the holder 223, the holder 223 and the sixth driven gear are connected by a link having one end fixed to the holder 223 and the other end coaxially connected to the sixth driven gear, and the sixth driving gear and the sixth driven gear are connected by a sixth chain, so that the holder 223 can be driven by the sixth motor 2221 to turn 180 °. Here, the eighth driving unit 224 includes an eighth screw rod 2241 inserted into the second sliding seat and screwed with the second sliding seat, and an eighth motor 2242 connected with the eighth screw rod 2241, and an extending direction of the eighth screw rod 2241 coincides with an extending direction of the fourth guide rail 225. In this way, the eighth motor 2242 may drive the second sliding seat to move linearly along the fourth guide rail 225. It should be understood that the second sliding seat can move to bring the clamper 223 to move together synchronously.
Referring to fig. 5, as shown in fig. 5, the automatic blanking apparatus 200 further includes a feeding hopper 24 installed on the first sliding seat 221, a guide tube 25 movably disposed in an up-and-down manner and sleeved on a lower end of the feeding hopper 24, and a seventh driving unit 26 connected to the guide tube 25. Here, the seventh driving unit 26 includes a mounting panel 261, a seventh guide rail 262, a seventh slider (not shown), a seventh motor 264, a seventh lead screw 265, and a connecting arm 266. The mounting panel 261 is fixed on the first sliding seat 221, the seventh guide rail 262 is laid on the mounting panel 261 and extends in the vertical direction, the seventh slider is movably mounted on the seventh guide rail 262, the seventh lead screw 265 passes through the seventh slider and is in threaded connection with the seventh slider, the output shaft of the seventh motor 264 is coaxially connected with the seventh lead screw 265, one end of the connecting arm 266 is connected with the seventh slider, and the other end is connected with the guide tube 25. Here, one end of the connecting arm 266 is connected to the seventh slider, and the guide tube 25 is vertically inserted and fixed to the other end of the connecting arm 266. Therefore, when the seventh motor 264 operates, the seventh sliding block can be driven to move up and down, so as to drive the guide tube 25 to move up and down. It should be noted that when the holding furnace 400 is moved to above the toughening furnace 500, the powder container 123 at the position to be charged is located directly below the holder 223. Thus, it can be understood that when the transport vehicle 122 carries the powder container 123 to the position to be discharged, the first cylinder 1223 of the first driving unit can drive the carriage 1222 to ascend the powder container 123 into the two holding arms of the holder 223, at which time the two holding arms of the holder 223 are tightened to clamp the powder container 123, the first cylinder 1223 drives the carriage 1222 to descend after the holder 223 holds the powder container 123 to make the powder container 123 rise above the carriage 1222, then the eighth motor 2242 drives the second sliding seat to move to make the powder container 123 move to the position right above the discharging hopper 24, then the fifth motor 232 drives the first sliding seat 221 to move to make the powder container 123 and the discharging hopper 24 move to the charging position (of course, in order to improve the feeding efficiency, it may be designed that the feeding hopper 24 is already located at the feeding position at the initial state), at this time, the sixth motor 2221 of the feeding unit 22 may drive the holder 223 to turn 180 ° so that the opening of the powder container 123 faces downward when the powder container 123 reaches the feeding position, the powder in the powder container 123 is fed into the feeding hopper 24, then the sixth motor 2221 drives the holder 223 to turn 180 ° again so that the opening of the powder container 123 faces upward, the fifth motor 232 and the eighth motor 2242 respectively drive the first sliding seat 221 and the second sliding seat to move so as to return the powder container 123 to the initial position so that the powder container 123 is aligned with the containing hole on the bracket 1222, the holder 223 releases the powder container 123 so that the powder container 123 falls back into the containing hole, the first cylinder 1223 drives the carriage 1222 to descend so that the powder container 123 is completely removed from the holder 223, and thus the powder in the powder containers 123 on the carriage 1222 can be completely added into the strengthening furnace. On the other hand, before the sixth motor 2221 drives the gripper 223 to turn over by 180 °, the seventh motor 264 is operated in advance to drive the guide tube 25 to move downward to extend above the liquid level in the toughening furnace 500, so as to ensure that all the powder in the powder container 123 flows into the toughening furnace 500. With continued reference to fig. 5, vibration motors 27 are further installed on two sides of the discharging hopper 24, and during discharging, the vibration motors 27 operate to drive the discharging hopper 24 and the guide tube 25 to vibrate, so that the powder adhered to the inner walls of the discharging hopper 24 and the guide tube 25 is vibrated down and falls into the toughening furnace 500, and the accuracy of quantitative addition is ensured.
It should be noted that the automatic powder quantitative supply device 100 includes four powder containers 123, the bracket 1222 is provided with four receiving holes, and the four powder containers 123 are respectively placed in the four receiving holes, that is, the bracket 1222 can deliver four powder containers 123 at a time. Thus, when one toughening furnace 500 is automatically charged, powder can be added at four opposite corners of the toughening furnace 500 respectively. The specific process is as follows: the holding furnace 400 is moved to above the toughening furnace 500 so that the discharging hopper 24 is aligned with a diagonal of the front side of the toughening furnace 500, the transport vehicle 122 first moves the first powder container 123 to just below the holder 223, the charging unit 22 pours the powder in the first powder container 123 into a diagonal of the front side of the toughening furnace 500 and returns the first powder container 123 to the transport vehicle 122, then the transport vehicle 122 moves the second powder container 123 to just below the holder 223, then the charging unit 22 pours the powder in the second powder container 123 into the other diagonal of the front side of the toughening furnace 500 and returns the second powder container 123 to the transport vehicle 122, and then the holding furnace 400 continues to move so that the discharging hopper is aligned with a diagonal of the rear side of the toughening furnace 500, the transport cart 122 then moves the third powder container 123 to a position right under the holder 223, the feeding unit 22 pours the powder in the third powder container 123 into one diagonal corner of the rear side of the toughening furnace 500 and returns the third powder container 123 to the transport cart 122, then the transport cart 122 moves the fourth powder container 123 to a position right under the holder 223, and the feeding unit 22 then pours the powder in the fourth powder container 123 into the other diagonal corner of the rear side of the toughening furnace 500 and returns the fourth powder container 123 to the transport cart 122. Therefore, quantitative powder can be automatically added into the toughening furnace 500 at the four opposite corners of the toughening furnace 500 respectively, and uniform addition of the powder is facilitated.
While the present invention has been described with reference to the embodiments shown in the drawings, the present invention is not limited to the embodiments, which are illustrative and not restrictive, and it will be apparent to those skilled in the art that various changes and modifications can be made therein without departing from the spirit and scope of the invention as defined in the appended claims.