Processing method for automatically adjusting edge shape of die forging blade
1. A processing method for automatically adjusting the edge shape of a die forging blade is characterized by comprising the following steps:
step 1: obtaining a blade theoretical model;
step 2: creating N sections, wherein normal vectors of the N sections are parallel to a blade stacking axis of a blade theoretical model, density coefficients of the sections of the N sections meet a first preset range, and N is a positive integer not less than 2;
and step 3: the N sections are intersected with the blade profile of the blade theoretical model to obtain N intersecting curves, wherein any intersecting curve is named as SiAt SiThere is any adjacent P1、P2And P3Three points, and when the line P is straight2P1Length of (d) and straight line P2P3Satisfies the preset value and the straight line P2P1And a straight line P2P3When the included angle of (D) satisfies a second preset range, then P2Points being demarcation points, SiThere are four demarcation points;
and 4, step 4: passing S through four demarcation pointsiIs divided into four parts which are respectively leaf back curves C1Inlet edge curve C2Leaf basin curve C3And exhaust side curve C4;
And 5: constructing a straight line Lin2 and a gas inlet side curve C2Tangent to obtain an air inlet edge position model; construction of the Lin4 straight line and the exhaust edge curve C4Tangent to obtain an exhaust edge position model;
step 6: constructing an intake edge extension position model based on the intake edge position model; constructing an exhaust edge extension position model based on the exhaust edge position model;
and 7: by means of model of the position of the air inlet edge extension, blade back curve C1Heye basin curve C3Rounded to form an inlet edge arc Cir2(ii) a By extending the position model, blade back curve C, of the exhaust edge1Heye basin curve C3Rounded to form an exhaust edge arc Cir4;
And 8: at the inlet edge of the arc Cir2In the construction process, a leaf back curve C is constructed1Heye basin curve C3The linear extension of the two ends becomes curve C5 and curve C respectively7By means of a connection C5、Cir2、C6And Cir4Obtaining a first complete section line;
and step 9: operating the N sections according to the method in the step 6-8 to obtain N first complete section lines, and constructing a blade body edge extension process model through the N first complete section lines;
step 10: curve C at the inlet edge2Taking three points PC1、PC2And PC3Through PC1、PC2And PC3Forming an inlet edge arc Cir6(ii) a Curve C at the exhaust side4Taking three points PC4、PC5And PC6Through PC4、PC5And PC6Constructing the discharge edge arc Cir8;
Step 11: constructing an air inlet edge thickening position model based on the air inlet edge position model; constructing an exhaust edge thickening position model based on the exhaust edge position model;
step 12: leaf back curve C is pruned by taking air inlet and outlet edge thickening position equation as boundary constraint1Heye basin curve C3To obtain a curve C9And curve C11;
Step 13: based on the arc Cir of the air inlet edge6And a discharge edge arc Cir8Offset configuration inlet edge thickening arc Cir10And a discharge edge arc Cir12Thickening Cir the inlet edge10And the air inlet edge arc Cir6Difference in arc radii or discharge edge arc Cir12And the discharge edge arc Cir8The difference between the radii of the circular arcs is recorded as the edge thickening value DeltaR;
Step 14: constructing spline curve Caux1Spline curve Caux1Satisfy one end thereof and C9Is connected with Cir at the other end10A condition of tangency; constructing spline curve Caux2,Caux2Satisfy one end and C11Is connected with Cir at the other end10A condition of tangency; constructing spline curve Caux3,Caux3Satisfy one end and C11Is connected with Cir at the other end12A condition of tangency; constructing spline curve Caux4,Caux4Satisfy one end and C91Is connected with Cir at the other end12A condition of tangency;
step 15: are connected in sequence with C9、Caux1、Cir10、Caux2、C11、Caux3、Cir12And Caux4Constructing a second complete section line;
step 16: operating the N sections according to the method of the step 10-15 to obtain N second complete section lines, and constructing a blade body edge thickening process model through the N second complete section lines;
and step 17: and compiling a numerical control program based on the blade edge extension process model and the blade edge thickening process model, and automatically adjusting and processing the edge shape of the die forging blade.
2. The method of claim 1, wherein in step 2, the section density coefficient is calculated according to the following formula:
in the formula, H represents the total length of the blade profile; l represents the distance between two adjacent sections; lambda [ alpha ]1Represents a section density coefficient;
the first preset range is 0.04-0.07.
3. The method of claim 1, wherein in step 3, the line P is defined as the straight line P2P1Length of (d) and straight line P2P3Length of (d) and the straight line P2P1And a straight line P2P3Is inserted into the hollow cavityThe formula for the angle is:
tanθ=(|tanα-tanβ|)/(1+tanα*tanβ)
tanα=(Yi-Yi-1)/(Xi-Xi-1)
tanβ=(Yi-Yi+1)/(Xi-Xi+1)
wherein α represents a straight line P2P1The inclination angle of (c); beta represents a straight line P2P3The inclination angle of (c); theta denotes a straight line P2P1And a straight line P2P3The included angle of (A); xi-1And Yi-1Represents P1A spatial point coordinate value; xiAnd YiRepresents P2A spatial point coordinate value; xi+1And Yi+1Represents P3A spatial point coordinate value; epsilon1Represents a straight line P2P1Length of (d); epsilon2Represents a straight line P2P3Length of (d);
the preset value is 0.1mm, and the second preset range is 165-175 degrees.
4. The method of claim 1, wherein in step 5, the air inlet edge position model is:
b1=Y1-k1X1
in the formula, X1And Y1A variable representing an inlet edge tangent equation; b1Expressing the intercept of the tangent equation of the air inlet edge on the Y axis; k is a radical of1Represents the slope;
the exhaust edge position model is:
b4=Y4-k2X4
in the formula, X4And Y4A variable representing an exhaust edge tangent equation; b4Representing the intercept of the exhaust edge tangent equation on the Y axis; k is a radical of2Indicating the slope.
5. The method of claim 1, wherein in step 6, the model of the position of the extension of the air inlet edge is:
b3=Y3-k1X3
in the formula, LaqIndicating a value of a specific position of the air inlet edge extension; x3And Y3A variable representing an intake edge extension equation; b1Expressing the intercept of the tangent equation of the air inlet edge on the Y axis; b3Representing the intercept of an intake edge extension position equation on the Y axis; k is a radical of1Represents the slope;
the model of the exhaust edge extension position is as follows:
b6=Y6-k2X6
in the formula, LahIndicating a specific position value of the exhaust edge extension; x6And Y6A variable representing an intake edge extension equation; b4Representing the intercept of the exhaust edge tangent equation on the Y axis; b6Representing the intercept of an intake edge extension position equation on the Y axis; k is a radical of2Indicating the slope.
6. The method of claim 5, wherein L is Laq=0.1~2,Lah=0.1~2。
7. The method of claim 1, wherein in step 10, the pass P is PC1、PC2And PC3Forming an inlet edge arc Cir6The method specifically comprises the following steps:
by PC1、PC2And PC3X, Y of three points and a Z coordinate value construct a circle equation to obtain an air inlet edge arc Cir6;
The passage PC4、PC5And PC6Constructing the discharge edge arc Cir8The method specifically comprises the following steps:
by PC4、PC5、PC6X, Y of three points and a circle equation constructed by Z coordinate values obtain an exhaust edge arc Cir8。
8. The method of claim 1, wherein in step 11, the model of the position of edge thickening of the air inlet edge is:
b2=Y2-k1X2
in the formula (d)aqRepresenting a specific position value of the thickening of the air inlet edge; x2And Y2A variable representing an intake edge thickening position equation; b1Expressing the intercept of the tangent equation of the air inlet edge on the Y axis; b2Expressing the intercept of an intake edge thickening position equation on a Y axis; k is a radical of1Represents the slope;
the exhaust edge thickening position model is as follows:
b5=Y5-k2X5
in the formula (d)ahRepresenting specific position values of exhaust edge thickening; x5And Y5A variable representing an exhaust edge thickening position equation; b4Representing the intercept of the exhaust edge tangent equation on the Y axis; b5Representing the intercept of the exhaust edge thickening position equation on the Y axis; k is a radical of2Indicating the slope.
9. The method of claim 8, wherein d is a step of automatically adjusting the shape of the blade edgeaq1, 3, 6 or 10, dah1, 3, 6 or 10.
10. The method of claim 1, wherein in step 13, the edge thickening Δ is calculated by the method of machining the edge of the blade by die forgingRThe following conditions are satisfied:
0<△R<0.2。
Background
The traditional die forging blade has the following problems when processing the edge shape: because the edge radius of the blade is small, and the general milling mode of the blade profile is spiral milling, when the air inlet and outlet sides are turned over, the shaft A of the machine tool is accelerated and decelerated frequently, and the edge is easy to generate the phenomena of over-cutting, abnormal tool marks and the like; the rigidity of the edge of the blade is weak, and when the position of the cutter is close to the edge, the cutter is easy to vibrate.
In order to solve the above problems, there are two conventional solutions: firstly, increasing procedure allowance of milling a blade profile, and subsequently removing the blade profile by polishing; second, a manual reconstruction of the geometric blade process model is used. The following disadvantages exist with the above method: the manual polishing is adopted, the allowance of the molded surface is increased, the burn probability of the part is increased, and the profile tolerance of the molded surface of the part is easy to be out of tolerance after multiple operations; the manual model reconstruction process is complex, the requirement on the working experience of technicians is high, the current spline processing is not standard, the processing method of each technician is different, data distortion is easily caused, the manual model reconstruction efficiency is low, and a large amount of time is required for the process.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a processing method for automatically adjusting the edge shape of a die forging blade, which can avoid over-cutting and tool vibration caused by the sudden speed reduction of a cutter at the edge of the die forging blade and avoid the problem of thin edge caused by tool back-off, thereby improving the product quality, and having simple operation process and high efficiency.
In order to solve the technical problems, the invention is realized by the following technical scheme:
a processing method for automatically adjusting the edge shape of a die forging blade comprises the following steps:
step 1: obtaining a blade theoretical model;
step 2: creating N sections, wherein normal vectors of the N sections are parallel to a blade stacking axis of a blade theoretical model, density coefficients of the sections of the N sections meet a first preset range, and N is a positive integer not less than 2;
and step 3: the N sections are intersected with the blade profile of the blade theoretical model to obtain N intersecting curves, wherein any intersecting curve is named as SiAt SiThere being any adjacentP1、P2And P3Three points, and when the line P is straight2P1Length of (d) and straight line P2P3Satisfies the preset value and the straight line P2P1And a straight line P2P3When the included angle of (D) satisfies a second preset range, then P2Points being demarcation points, SiThere are four demarcation points;
and 4, step 4: passing S through four demarcation pointsiIs divided into four parts which are respectively leaf back curves C1Inlet edge curve C2Leaf basin curve C3And exhaust side curve C4;
And 5: constructing a straight line Lin2 and a gas inlet side curve C2Tangent to obtain an air inlet edge position model; construction of the Lin4 straight line and the exhaust edge curve C4Tangent to obtain an exhaust edge position model;
step 6: constructing an intake edge extension position model based on the intake edge position model; constructing an exhaust edge extension position model based on the exhaust edge position model;
and 7: by means of model of the position of the air inlet edge extension, blade back curve C1Heye basin curve C3Rounded to form an inlet edge arc Cir2(ii) a By extending the position model, blade back curve C, of the exhaust edge1Heye basin curve C3Rounded to form an exhaust edge arc Cir4;
And 8: at the inlet edge of the arc Cir2In the construction process, a leaf back curve C is constructed1Heye basin curve C3The linear extension of the two ends becomes curve C5 and curve C respectively7By means of a connection C5、Cir2、C6And Cir4Obtaining a first complete section line;
and step 9: operating the N sections according to the method in the step 6-8 to obtain N first complete section lines, and constructing a blade body edge extension process model through the N first complete section lines;
step 10: curve C at the inlet edge2Taking three points PC1、PC2And PC3Through PC1、PC2And PC3Structure of the deviceIntake edge arc Cir6(ii) a Curve C at the exhaust side4Taking three points PC4、PC5And PC6Through PC4、PC5And PC6Constructing the discharge edge arc Cir8;
Step 11: constructing an air inlet edge thickening position model based on the air inlet edge position model; constructing an exhaust edge thickening position model based on the exhaust edge position model;
step 12: leaf back curve C is pruned by taking air inlet and outlet edge thickening position equation as boundary constraint1Heye basin curve C3To obtain a curve C9And curve C11;
Step 13: based on the arc Cir of the air inlet edge6And a discharge edge arc Cir8Offset configuration inlet edge thickening arc Cir10And a discharge edge arc Cir12Thickening Cir the inlet edge10And the air inlet edge arc Cir6Difference in arc radii or discharge edge arc Cir12And the discharge edge arc Cir8The difference between the radii of the circular arcs is recorded as the edge thickening value DeltaR;
Step 14: constructing spline curve Caux1Spline curve Caux1Satisfy one end thereof and C9Is connected with Cir at the other end10A condition of tangency; constructing spline curve Caux2,Caux2Satisfy one end and C11Is connected with Cir at the other end10A condition of tangency; constructing spline curve Caux3,Caux3Satisfy one end and C11Is connected with Cir at the other end12A condition of tangency; constructing spline curve Caux4,Caux4Satisfy one end and C91Is connected with Cir at the other end12A condition of tangency;
step 15: are connected in sequence with C9、Caux1、Cir10、Caux2、C11、Caux3、Cir12And Caux4Constructing a second complete section line;
step 16: operating the N sections according to the method of the step 10-15 to obtain N second complete section lines, and constructing a blade body edge thickening process model through the N second complete section lines;
and step 17: and compiling a numerical control program based on the blade edge extension process model and the blade edge thickening process model, and automatically adjusting and processing the edge shape of the die forging blade.
Further, in step 2, the calculation formula of the section density coefficient is as follows:
in the formula, H represents the total length of the blade profile; l represents the distance between two adjacent sections; lambda [ alpha ]1Represents a section density coefficient;
the first preset range is 0.04-0.07.
Further, in step 3, the straight line P2P1Length of (d) and straight line P2P3Length of (d) and the straight line P2P1And a straight line P2P3The calculation formula of the included angle is as follows:
tanθ=(|tanα-tanβ|)/(1+tanα*tanβ)
tanα=(Yi-Yi-1)/(Xi-Xi-1)
tanβ=(Yi-Yi+1)/(Xi-Xi+1)
wherein α represents a straight line P2P1The inclination angle of (c); beta represents a straight line P2P3The inclination angle of (c); theta denotes a straight line P2P1And a straight line P2P3The included angle of (A); xi-1And Yi-1Represents P1A spatial point coordinate value; xiAnd YiRepresents P2A spatial point coordinate value; xi+1And Yi+1Represents P3A spatial point coordinate value; epsilon1Represents a straight line P2P1Length of (d); epsilon2Represents a straight line P2P3Length of (d);
the preset value is 0.1mm, and the second preset range is 165-175 degrees.
Further, in step 5, the intake edge position model is:
b1=Y1-k1X1
in the formula, X1And Y1A variable representing an inlet edge tangent equation; b1Expressing the intercept of the tangent equation of the air inlet edge on the Y axis; k is a radical of1Represents the slope;
the exhaust edge position model is:
b4=Y4-k2X4
in the formula, X4And Y4A variable representing an exhaust edge tangent equation; b4Representing the intercept of the exhaust edge tangent equation on the Y axis; k is a radical of2Indicating the slope.
Further, in step 6, the model of the extended position of the air inlet edge is:
b3=Y3-k1X3
in the formula, LaqIndicating a value of a specific position of the air inlet edge extension; x3And Y3A variable representing an intake edge extension equation; b1Expressing the intercept of the tangent equation of the air inlet edge on the Y axis; b3Representing the intercept of an intake edge extension position equation on the Y axis; k is a radical of1Represents the slope;
the model of the exhaust edge extension position is as follows:
b6=Y6-k2X6
in the formula, LahIndicating a specific position value of the exhaust edge extension; x6And Y6A variable representing an intake edge extension equation; b4Representing the intercept of the exhaust edge tangent equation on the Y axis; b6Representing the intercept of an intake edge extension position equation on the Y axis; k is a radical of2Indicating the slope.
Further, Laq=0.1~2,Lah=0.1~2。
Further, in step 10, the passing PC1、PC2And PC3Forming an inlet edge arc Cir6The method specifically comprises the following steps:
by PC1、PC2And PC3X, Y of three points and a Z coordinate value construct a circle equation to obtain an air inlet edge arc Cir6;
The passage PC4、PC5And PC6Constructing the discharge edge arc Cir8The method specifically comprises the following steps:
by PC4、PC5、PC6X, Y of three points and a circle equation constructed by Z coordinate values obtain an exhaust edge arc Cir8。
Further, in step 11, the intake edge thickening position model is:
b2=Y2-k1X2
in the formula (d)aqRepresenting a specific position value of the thickening of the air inlet edge; x2And Y2A variable representing an intake edge thickening position equation; b1Expressing the intercept of the tangent equation of the air inlet edge on the Y axis; b2Expressing the intercept of an intake edge thickening position equation on a Y axis; k is a radical of1Represents the slope;
the exhaust edge thickening position model is as follows:
b5=Y5-k2X5
in the formula (d)ahRepresenting specific position values of exhaust edge thickening; x5And Y5A variable representing an exhaust edge thickening position equation; b4Representing the intercept of the exhaust edge tangent equation on the Y axis; b5Representing the intercept of the exhaust edge thickening position equation on the Y axis; k is a radical of2Indicating the slope.
Further, daq1, 3, 6 or 10, dah1, 3, 6 or 10.
Further, in step 13, the edge thickening value ΔRThe following conditions are satisfied:
0<△R<0.2。
compared with the prior art, the invention has at least the following beneficial effects: the processing method for automatically adjusting the edge shape of the die forging blade provided by the invention realizes automatic extension of a part edge model by researching an edge position automatic reconstruction technology, generates a tool path track by taking the reconstructed model as a drive, staggers the position point of a tool reversing at the solid edge, and avoids over-cutting and tool vibration formed by the tool suddenly reducing the speed at the edge. The thickening position and the numerical value are set, the original curve is trimmed, the position is used as constraint, a quadratic B-spline curve algorithm is adopted, the curve is reconstructed and smoothed, the edge of the part is automatically thickened, the problem of edge thinness caused by cutter back-off is avoided, the product quality is improved, and the operation process is simple and high in efficiency.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic diagram of the positional relationship of curves during construction;
FIG. 2 is a secondary development user interface based on UG software the method;
FIG. 3 is a schematic view of a blade body edge extension process model;
FIG. 4 is a schematic view of a blade body edge thickening process model.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As a specific embodiment of the present invention, a processing method for automatically adjusting the edge shape of a die forging blade automatically extends an edge model of a part by automatically reconstructing an edge position, generates a tool path trajectory by using a reconstructed model as a drive, and staggers a position point of a tool at which the tool is reversed at an entity edge, thereby avoiding an over-cut and a tool vibration caused by a sudden speed reduction of the tool at the edge. The thickening position and the numerical value are set, the original curve is trimmed, the position is used as constraint, a secondary B spline curve algorithm is adopted, the curve is reconstructed and smoothed, the automatic thickening of the edge of the part is realized, the edge thinning problem caused by cutter relieving is avoided, and the product quality is improved, and the method specifically comprises the following steps:
step 1: obtaining a blade theoretical model; specifically, using three-dimensional software, the theoretical model of the leaf is opened.
Step 2: creating N sections, wherein normal vectors of the N sections are parallel to a blade stacking axis of a blade theoretical model, density coefficients of the sections of the N sections meet a first preset range, and N is a positive integer not less than 2;
specifically, the calculation formula of the section density coefficient is:
in the formula, H represents the total length of the blade profile; l represents the distance between two adjacent sections; lambda [ alpha ]1Represents a section density coefficient;
preferably, the first preset range is 0.04-0.07.
And step 3: the N sections are intersected with the blade profile of the blade theoretical model to obtain N intersecting curves, wherein any intersecting curve is named as SiAt SiThere is any adjacent P1、P2And P3Three points, and when the line P is straight2P1Length of (d) and straight line P2P3Satisfies the preset value and the straight line P2P1And a straight line P2P3When the included angle of (D) satisfies a second preset range, then P2Points being demarcation points, SiThere are four demarcation points;
in particular, the straight line P2P1Length of (d) and straight line P2P3Length of (d) and the straight line P2P1And a straight line P2P3Equation for the angle of (A) of (B) of (C)2P1Length of (d) and straight line P2P3Length of (d) and the straight line P2P1And a straight line P2P3The calculation formula of the included angle is collectively called as a demarcation point model) is:
tanθ=(|tanα-tanβ|)/(1+tanα*tanβ)
tanα=(Yi-Yi-1)/(Xi-Xi-1)
tanβ=(Yi-Yi+1)/(Xi-Xi+1)
wherein α represents a straight line P2P1The inclination angle of (c); beta represents a straight line P2P3The inclination angle of (c); theta denotes a straight line P2P1And a straight line P2P3The included angle of (A); xi-1And Yi-1Represents P1A spatial point coordinate value; xiAnd YiRepresents P2A spatial point coordinate value; xi+1And Yi+1Represents P3A spatial point coordinate value; epsilon1Represents a straight line P2P1Length of (d); epsilon2Represents a straight line P2P3Length of (d);
preferably, the preset value is 0.1mm, and the second preset range is 165-175 degrees.
And 4, step 4: passing S through four demarcation pointsiIs divided into four parts which are respectively leaf back curves C1Inlet edge curve C2Leaf basin curve C3And exhaust side curve C4。
And 5: constructing a straight line Lin2 and a gas inlet side curve C2Tangent to obtain an air inlet edge position model; construction of the Lin4 straight line and the exhaust edge curve C4Tangent to obtain an exhaust edge position model, as shown in fig. 1;
specifically, the intake edge position model is:
b1=Y1-k1X1
in the formula, X1And Y1A variable representing an inlet edge tangent equation; b1Expressing the intercept of the tangent equation of the air inlet edge on the Y axis; k is a radical of1Represents the slope;
the exhaust edge position model is:
b4=Y4-k2X4
in the formula, X4And Y4A variable representing an exhaust edge tangent equation; b4Indicating exhaust gasThe intercept of the edge tangent equation on the Y axis; k is a radical of2Indicating the slope.
Step 6: constructing an intake edge extension position model based on the intake edge position model; constructing an exhaust edge extension position model based on the exhaust edge position model;
specifically, the intake edge extension position model is:
b3=Y3-k1X3
in the formula, LaqIndicating a value of a specific position of the air inlet edge extension; x3And Y3A variable representing an intake edge extension equation; b3Representing the intercept of an intake edge extension position equation on the Y axis;
preferably, Laq=0.1~2;
The exhaust edge extension position model is:
b6=Y6-k2X6
in the formula, LahIndicating a specific position value of the exhaust edge extension; x6And Y6A variable representing an intake edge extension equation; b6Representing the intercept of an intake edge extension position equation on the Y axis;
preferably, Lah=0.1~2。
And 7: by means of model of the position of the air inlet edge extension, blade back curve C1Heye basin curve C3Rounded to form an inlet edge arc Cir2(ii) a By extending the position model, blade back curve C, of the exhaust edge1Heye basin curve C3Rounded to form an exhaust edge arc Cir4。
And 8: at the inlet edge of the arc Cir2In the process of construction, the material is mixed,curve C of leaf back1Heye basin curve C3The linear extension of the two ends becomes curve C5 and curve C respectively7By means of a connection C5、Cir2、C6And Cir4A first complete section line is obtained.
And step 9: and (4) operating the N sections according to the method in the step 6-8 to obtain N first complete section lines, and constructing a blade body edge extension process model through the N first complete section lines, as shown in fig. 3.
Step 10: curve C at the inlet edge2Taking three points PC1、PC2And PC3Through PC1、PC2And PC3Forming an inlet edge arc Cir6;
Preferably, by PC1、PC2And PC3Forming an inlet edge arc Cir6The method specifically comprises the following steps:
by PC1、PC2And PC3X, Y of three points and a Z coordinate value construct a circle equation to obtain an air inlet edge arc Cir6;
Curve C at the exhaust side4Taking three points PC4、PC5And PC6Through PC4、PC5And PC6Constructing the discharge edge arc Cir8;
Preferably, by PC4、PC5And PC6Constructing the discharge edge arc Cir8The method specifically comprises the following steps:
by PC4、PC5、PC6X, Y of three points and a circle equation constructed by Z coordinate values obtain an exhaust edge arc Cir8。
Step 11: constructing an air inlet edge thickening position model based on the air inlet edge position model; constructing an exhaust edge thickening position model based on the exhaust edge position model;
specifically, the intake edge thickening position model is:
b2=Y2-k1X2
in the formula (d)aqRepresenting a specific position value of the thickening of the air inlet edge; x2And Y2A variable representing an intake edge thickening position equation; b2Expressing the intercept of an intake edge thickening position equation on a Y axis;
preferably, daq1, 3, 6 or 10;
the exhaust edge thickening position model is:
b5=Y5-k2X5
in the formula (d)ahRepresenting specific position values of exhaust edge thickening; x5And Y5A variable representing an exhaust edge thickening position equation; b5Representing the intercept of the exhaust edge thickening position equation on the Y axis;
preferably, dah1, 3, 6 or 10.
Step 12: leaf back curve C is pruned by taking air inlet and outlet edge thickening position equation as boundary constraint1Heye basin curve C3To obtain a curve C9And curve C11。
Step 13: based on the arc Cir of the air inlet edge6And a discharge edge arc Cir8Offset configuration inlet edge thickening arc Cir10And a discharge edge arc Cir12Thickening Cir the inlet edge10And the air inlet edge arc Cir6Difference in arc radii or discharge edge arc Cir12And the discharge edge arc Cir8The difference between the radii of the circular arcs is recorded as the edge thickening value DeltaR;
Preferably, the edge thickening value ΔRThe following conditions are satisfied:
0<△R<0.2。
step 14: constructing spline curve Caux1Spline curve Caux1Satisfy one end thereof and C9Is connected with Cir at the other end10A condition of tangency; constructing spline curve Caux2,Caux2Satisfy one end and C11Is connected with Cir at the other end10A condition of tangency; constructing spline curve Caux3,Caux3Satisfy one end and C11Is connected with Cir at the other end12A condition of tangency; constructing spline curve Caux4,Caux4Satisfy one end and C91Is connected with Cir at the other end12The condition of tangency.
Step 15: are connected in sequence with C9、Caux1、Cir10、Caux2、C11、Caux3、Cir12And Caux4And constructing a second complete section line.
Step 16: and (5) operating the N sections according to the method in the step 10-15 to obtain N second complete section lines, and constructing a blade body edge thickening process model through the N second complete section lines, as shown in fig. 4.
And step 17: and (3) programming a numerical control program based on the blade edge extension process model and the blade edge thickening process model by using CAM software, and automatically adjusting and processing the edge shape of the die forging blade.
In this embodiment, the CAM software is UG, all the processes are customized by secondary development of UG, and a use interface is shown in fig. 2.
Finally, it should be noted that: the above-mentioned embodiments are only specific embodiments of the present invention, which are used for illustrating the technical solutions of the present invention and not for limiting the same, and the protection scope of the present invention is not limited thereto, although the present invention is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.