1. The laminating device with the extending structure for the intelligent manufacturing of the LED lamp is characterized by comprising a base (1) and a film pressing assembly (7), wherein a first belt conveyor (2), a first support (3), a conveying assembly (4), a third support (5) and a second belt conveyor (6) are sequentially arranged at the upper end of the base (1) from right to left, the film pressing assembly (7) is installed at the upper end of the first support (3), a winding assembly (8) is installed at the front end of the first support (3), a motor (10) is installed on the right side of the winding assembly (8), a film releasing assembly (9) is installed at the rear end of the first support (3), a spring roll (11) is connected to the right side of the film releasing assembly (9), a heating film pasting assembly (12) penetrates through the lower wall of the third support (5), and pressing assemblies (13) are arranged on the four walls of the third support (5), the film pressing assembly (7) comprises a support frame (701), a box body (702), a latex pad (703) and a first heating resistor (704), the box body (702) is arranged at the upper end of the support frame (701), the latex pad (703) is arranged inside the box body (702), and the first heating resistor (704) is embedded at the upper end of the box body (702).

2. The film covering device with the extending structure for the intelligent manufacturing of the LED lamp is characterized in that the conveying assembly (4) comprises a second support (401), a first electric sliding rail (402), a multi-section hydraulic cylinder (403), a sucker clamp (404) and an LED lamp body (405), the first electric sliding rail (402) is installed at the lower end of the inner upper wall of the second support (401), the multi-section hydraulic cylinder (403) is installed at the lower end of the first electric sliding rail (402), the sucker clamp (404) is connected to the lower end of the multi-section hydraulic cylinder (403), and the LED lamp body (405) is arranged at the lower end of the sucker clamp (404).

3. The film covering device with the extending structure for the intelligent manufacturing of the LED lamp according to claim 2, wherein the suction cup clamp (404) forms a lifting structure through the multi-section hydraulic cylinder (403) and the first electric sliding rail (402), and a central axis of the suction cup clamp (404) coincides with a central line of the LED lamp body (405).

4. The film covering device with the extending structure for the intelligent manufacturing of the LED lamp according to claim 1, wherein the winding assembly (8) comprises a first inclined plate (801), a first spring (802), a first guide rod (803), a first mounting claw (804), a fixed outer ring (805), a thorn wheel (806), a material roll (807), a second mounting claw (808), a second inclined plate (809), a first threaded rod (810), a second threaded rod (811), a chain (812) and a rotating handle (813), the first spring (802) is arranged at the front end of the first inclined plate (801), the first guide rod (803) is arranged on the upper side and the lower side of the first spring (802), the fixed outer ring (805) is arranged on the left side of the first inclined plate (801), a thorn wheel (806) is arranged inside the fixed outer ring (805), and the first mounting claw (804) is connected to the right side of the thorn wheel (806), the right side of first installation claw (804) is connected with material book (807), and the right side of material book (807) is connected with second installation claw (808), the outside of second installation claw (808) is connected with second swash plate (809), and the left side of second swash plate (809) has set gradually first threaded rod (810) and second threaded rod (811) from supreme down, the outside of second threaded rod (811) has set gradually turning handle (813) and chain (812) from the centre to the left and right sides.

5. The film covering device with the extending structure for the intelligent manufacturing of the LED lamp according to claim 4, wherein the first inclined plate (801) forms an elastic structure with the first bracket (3) through the first spring (802), the first inclined plate (801) forms a sliding structure with the first bracket (3) through the first guide rod (803), and the first inclined plate and the first spring (802) are welded.

6. The film covering device with the extending structure for the intelligent manufacturing of the LED lamp according to claim 4, wherein the second inclined plate (809) is in threaded connection with the first threaded rod (810) and the second threaded rod (811), and a welding integrated structure is formed between the second threaded rod (811) and the rotating handle (813).

7. The film coating device with the extension structure for the intelligent LED lamp manufacturing according to claim 1, wherein the heating film pasting assembly (12) comprises a fixed box (1201), a second heating resistor (1202), a fan (1203), a hose (1204), a blowing port (1205) and a second electric sliding rail (1206), the second heating resistor (1202) and the fan (1203) are sequentially arranged in the fixed box (1201) from the middle to the front side and the rear side, the hose (1204) is connected to the upper end of the fixed box (1201), the blowing port (1205) is connected to the upper end of the hose (1204), and the second electric sliding rail (1206) is sequentially arranged on the left side and the right side of the blowing port (1205).

8. The film covering device with the extending structure for the intelligent manufacturing of the LED lamp is characterized in that the fan (1203) and the second heating resistor (1202) are symmetrically distributed about the central axis of the fixing box (1201), and the hose (1204) is bonded with the fixing box (1201).

9. The film covering device with the extending structure for the intelligent LED lamp manufacturing according to claim 1, wherein the pressing assembly (13) comprises a clamping side (1301), a sliding block (1302), a telescopic plate (1303), a second spring (1304) and second guide rods (1305), the inside of the clamping side (1301) is connected with the telescopic plate (1303) through the sliding block (1302), the side, away from a central axis of the third support (5), of the clamping side (1301) is connected with the second spring (1304), and the second guide rods (1305) are arranged on the upper side and the lower side of the second spring (1304).

10. The film covering device with the extending structure for the intelligent manufacturing of the LED lamp is characterized in that the clamping side (1301) forms an elastic telescopic structure through a second spring (1304) and a second guide rod (1305) with the third support (5), and the telescopic plate (1303) forms a telescopic structure through a sliding block (1302) with the clamping side (1301).

Background

In the manufacturing process of the LED lamp, most of the LED lamps are manufactured intelligently by adopting a man-machine integrated intelligent system which is formed by an intelligent machine and a human expert, and the LED lamps are coated in an intelligent manufacturing mode after basic manufacturing is finished, so that a coating device is required.

The existing film laminating device can not enable the dead corners such as grooves of the lamp and the like to be also pasted with the protective films when the LED lamp is laminated, so that the film laminated by the equipment is not attractive, and the film laminating effect of the equipment is influenced.

Therefore, the film covering device with the extending structure for the intelligent manufacturing of the LED lamp needs to be designed aiming at the problems.

Disclosure of Invention

The invention aims to provide a film covering device with an extension structure for intelligent manufacturing of an LED lamp, and aims to solve the problems that a film covering device cannot enable protective films to be attached to dead corners such as grooves of the lamp when the film covering device covers the LED lamp, so that the film covered by equipment is not attractive, and the film covering effect of the equipment is affected.

In order to achieve the purpose, the invention provides the following technical scheme: a film covering device with an extension structure for the intelligent manufacturing of an LED lamp comprises a base and a film pressing assembly, the upper end of the base is sequentially provided with a first belt conveyor, a first bracket, a conveying component, a third bracket and a second belt conveyor from right to left, the upper end of the first bracket is provided with a pressure membrane component, the front end of the first bracket is provided with a rolling component, a motor is arranged on the right side of the rolling component, a membrane placing component is arranged at the rear end of the first bracket, the right side of the film placing component is connected with a spring roll, the lower wall of the third bracket penetrates through the heating film pasting component, and the four walls of the third bracket are provided with pressing components, the film pressing component comprises a supporting frame, a box body, an emulsion pad and a first heating resistor, and the upper end of support frame is provided with the box, the inside of box is provided with the latex pad, and the upper end of box is inlayed and is had first heating resistor.

Preferably, the conveying assembly comprises a second support, a first electric sliding rail, a multi-section hydraulic cylinder, a sucker fixture and an LED lamp body, the first electric sliding rail is installed at the lower end of the inner upper wall of the second support, the multi-section hydraulic cylinder is installed at the lower end of the first electric sliding rail, the sucker fixture is connected to the lower end of the multi-section hydraulic cylinder, and the LED lamp body is arranged at the lower end of the sucker fixture.

Preferably, the sucker fixture forms a lifting structure between the multiple hydraulic cylinders and the first electric slide rail, and the central axis of the sucker fixture coincides with the central line of the LED lamp body.

Preferably, the rolling component comprises a first inclined plate, a first spring, a first guide rod, a first mounting claw, a fixed outer ring, a ratchet wheel, a material coil, a second mounting claw, a second inclined plate, a first threaded rod, a second threaded rod, a chain and a rotating handle, and the front end of the first inclined plate is provided with a first spring, the upper side and the lower side of the first spring are provided with a first guide rod, and the left side of the first inclined plate is provided with a fixed outer ring, the inside of the fixed outer ring is provided with a ratchet wheel, and the right side of the ratchet wheel is connected with a first mounting claw, the right side of the first mounting claw is connected with a material roll, and the right side of the material roll is connected with a second mounting claw, the outside of the second mounting claw is connected with a second sloping plate, and the left side of the second inclined plate is provided with a first threaded rod and a second threaded rod from bottom to top in sequence, and the outside of the second threaded rod is provided with a rotating handle and a chain from the middle to the left and right sides in sequence.

Preferably, the first inclined plate forms an elastic structure with the first support through the first spring, and the first inclined plate forms a sliding structure with the first support through the first guide rod, and is welded with the first spring.

Preferably, the second inclined plate is in threaded connection with the first threaded rod and the second threaded rod, and the second threaded rod and the rotating handle form a welding integrated structure.

Preferably, the heating pad pasting subassembly includes fixed case, second heating resistor, fan, hose, the mouth and the electronic slide rail of second of blowing, and the inside of fixed case has set gradually second heating resistor and fan from centre to front and back both sides, the upper end of fixed case is connected with the hose, and the upper end of hose is connected with the mouth of blowing, the left and right sides of the mouth of blowing has set gradually the electronic slide rail of second.

Preferably, the fan and the second heating resistor are symmetrically distributed about the central axis of the fixed box, and the hose and the fixed box are bonded.

Preferably, the pressing assembly comprises a clamping side edge, a sliding block, an expansion plate, a second spring and second guide rods, the clamping side edge is connected with the expansion plate through the sliding block, one side, far away from the central axis of the third support, of the clamping side edge is connected with the second spring, and the second guide rods are arranged on the upper side and the lower side of the second spring.

Preferably, the clamping side edge forms an elastic telescopic structure through the second spring, the second guide rod and the third support, and the telescopic plate forms a telescopic structure through the sliding block and the clamping side edge.

Compared with the prior art, the invention has the beneficial effects that: this equipment can make the membrane cover the dead angle department of product, also can handle the membrane heating shrinkage simultaneously, makes the membrane more pleasing to the eye reduction fold with the product laminating, and equipment can both reduce the damage of membrane at the rolling of membrane and blowing, resources are saved, and the not unidimensional membrane also can be changed to equipment simultaneously, makes equipment can carry out the tectorial membrane to different LED lamps and lanterns.

1. According to the invention, the LED lamp body and the film are pressed on the latex pad, the film can be seamlessly attached to the LED lamp body through the elasticity of the latex pad, the soft characteristic of the latex pad can perfectly attach the lower surface of the LED lamp body, and some gap dead corners of the LED lamp body can be filled, so that the film can also attach to the dead corners of the LED lamp body, and meanwhile, the first heating resistor can also break the film.

2. According to the invention, the distance between the rolling component and the film releasing component can be changed according to the distance of the LED lamp body when the LED lamp body descends by virtue of the elastic telescopic structure formed by the first inclined plate, the first spring, the first guide rod and the first support, so that the film released by the equipment can just correspond to the length of the LED lamp body, the film can be fully used, the loss of the film is reduced, and resources are saved.

3. The film releasing assembly and the winding assembly are both provided with the fixed outer ring and the ratchet wheel, so that a material roll can only rotate in a single direction, the winding assembly can intelligently receive materials, the film releasing assembly can only release materials, the influence of reverse rotation of the material roll on next film prevention is prevented, meanwhile, a motor arranged at one end of the winding assembly is a small motor, when the loosened film is wound, the power of the motor cannot pull the elasticity of a spring roll, and waste caused by too much winding of the winding assembly is prevented.

4. When the rotating handle rotates the second threaded rod, the second threaded rod drives the first threaded rod to rotate through the chain, so that the distance between the second inclined plate and the first inclined plate is adjusted, the equipment can replace films with different widths, and the equipment can coat the films on the LED lamp bodies with different specifications.

5. According to the invention, the pressing assembly can press the films on the edges of the LED lamp bodies with different sizes by virtue of the sliding structure formed between the sliding block and the clamping side edge through the telescopic plate, and then the films are shrunk by hot air generated by heating the film pasting assembly, so that the wrinkles of the films are eliminated, and the film laminating effect of the equipment is better.

Drawings

FIG. 1 is a schematic structural diagram of an elevational view of a film covering device with an extending structure for intelligent manufacturing of an LED lamp according to the present invention;

FIG. 2 is a left side view structural diagram of a winding assembly of a film covering device with an extension structure for intelligent manufacturing of an LED lamp according to the present invention;

FIG. 3 is a schematic diagram of a right-view structure of a winding assembly of a film covering device with an extension structure for intelligent manufacturing of an LED lamp according to the present invention;

FIG. 4 is a schematic diagram of a rear view cross-sectional structure of a winding assembly of a film covering device with an extension structure for intelligent manufacturing of an LED lamp according to the present invention;

FIG. 5 is a left side view structural diagram of a pressing assembly of a film covering device with an extending structure for intelligent manufacturing of an LED lamp according to the present invention;

fig. 6 is a schematic three-dimensional structure diagram of a box body of a film covering device with an extension structure for intelligent manufacturing of an LED lamp.

In the figure: 1. a base; 2. a first belt conveyor; 3. a first bracket; 4. a delivery assembly; 401. a second bracket; 402. a first electric slide rail; 403. a multi-section hydraulic cylinder; 404. a suction cup clamp; 405. an LED lamp body; 5. a third support; 6. a second belt conveyor; 7. a film pressing assembly; 701. a support frame; 702. a box body; 703. a latex pad; 704. a first heating resistor; 8. a winding component; 801. a first sloping plate; 802. a first spring; 803. a first guide bar; 804. a first mounting jaw; 805. fixing the outer ring; 806. a ratchet wheel; 807. material rolls; 808. a second mounting jaw; 809. a second swash plate; 810. a first threaded rod; 811. a second threaded rod; 812. a chain; 813. a handle is rotated; 9. placing the membrane assembly; 10. a motor; 11. a spring coil; 12. heating the film pasting component; 1201. a fixed box; 1202. a second heating resistor; 1203. a fan; 1204. a hose; 1205. an air blowing port; 1206. a second electric slide rail; 13. a pressing assembly; 1301. clamping the side edge; 1302. a slider; 1303. a retractable plate; 1304. a second spring; 1305. a second guide bar.

Detailed Description

As shown in fig. 1 to 6, the present invention provides a technical solution: a film covering device with an extending structure for intelligent manufacturing of LED lamps comprises a base 1 and a film pressing component 7, wherein a first belt conveyor 2, a first support 3, a conveying component 4, a third support 5 and a second belt conveyor 6 are sequentially arranged at the upper end of the base 1 from right to left, a film pressing component 7 is installed at the upper end of the first support 3, a winding component 8 is installed at the front end of the first support 3, a motor 10 is installed on the right side of the winding component 8, a film releasing component 9 is installed at the rear end of the first support 3, a spring roll 11 is connected to the right side of the film releasing component 9, a heating film pasting component 12 penetrates through the lower wall of the third support 5, pressing components 13 are arranged on the four walls of the third support 5, the film pressing component 7 comprises a support frame 701, a box body 702, a latex pad 703 and a first heating resistor 704, a box body 702 is arranged at the upper end of the support frame 701, and the latex pad 703 is arranged inside the box body 702, a first heating resistor 704 is embedded at the upper end of the box body 702;

the operation is as follows, the base 1 mainly supports the first belt conveyor 2, the first support 3, the conveying assembly 4, the third support 5 and the second belt conveyor 6, the winding assembly 8, the film releasing assembly 9, the motor 10 and the spring roll 11 can release and wind films, the motor 10 installed at one end of the winding assembly 8 is a small motor, when the relaxed films are wound, the power of the motor 10 cannot pull the elastic force of the spring roll 11, waste caused by too much winding of the winding assembly 8 is prevented, the heating film pasting assembly 12 and the pressing assembly 13 can press the edge of the LED lamp body 405, then the films are heated, the films are tightened, the films can be seamlessly pasted on the LED lamp body 405 through the elasticity of the latex pad 703, the soft characteristic of the latex pad 703 can perfectly paste the lower surface of the LED lamp body 405, and some gap dead corners of the LED lamp body 405 can be filled, therefore, the film can be attached to the dead angle of the LED lamp body 405, the first heating resistor 704 can break the film, and the supporting frame 701 and the box body 702 can support and contain the latex pad 703.

As shown in fig. 1, the conveying assembly 4 includes a second support 401, a first electric slide rail 402, a multi-section hydraulic cylinder 403, a suction cup fixture 404 and an LED lamp body 405, the first electric slide rail 402 is mounted at the lower end of the inner upper wall of the second support 401, the multi-section hydraulic cylinder 403 is mounted at the lower end of the first electric slide rail 402, the suction cup fixture 404 is connected to the lower end of the multi-section hydraulic cylinder 403, the suction cup fixture 404 forms a lifting structure with the first electric slide rail 402 through the multi-section hydraulic cylinder 403, the central axis of the suction cup fixture 404 coincides with the central axis of the LED lamp body 405, and the LED lamp body 405 is disposed at the lower end of the suction cup fixture 404;

the first electric slide rail 402 and the multi-section hydraulic cylinder 403 drive the sucker clamp 404 to move, so that the sucker clamp 404 clamps and moves the LED lamp body 405, and the first electric slide rail 402 can be supported by the second support 401.

As shown in fig. 2, 3 and 4, the winding assembly 8 includes a first inclined plate 801, a first spring 802, a first guide rod 803, a first mounting claw 804, a fixed outer ring 805, a ratchet wheel 806, a material roll 807, a second mounting claw 808, a second inclined plate 809, a first threaded rod 810, a second threaded rod 811, a chain 812 and a rotating handle 813, wherein the first spring 802 is disposed at the front end of the first inclined plate 801, the first guide rod 803 is disposed at the upper and lower sides of the first spring 802, the fixed outer ring 805 is disposed at the left side of the first inclined plate 801, the first inclined plate 801 forms an elastic structure with the first bracket 3 through the first spring 802, the first inclined plate 801 forms a sliding structure with the first bracket 3 through the first guide rod 803, the first guide rod is welded with the first spring 802, the ratchet wheel 806 is disposed inside the fixed outer ring 805, the first mounting claw 804 is connected to the right side of the ratchet wheel 806, the material roll 807 is connected to the right side of the first mounting claw 804, a second mounting claw 808 is connected to the right side of the material roll 807, a second inclined plate 809 is connected to the outside of the second mounting claw 808, a first threaded rod 810 and a second threaded rod 811 are sequentially arranged on the left side of the second inclined plate 809 from bottom to top, the second inclined plate 809 is in threaded connection with the first threaded rod 810 and the second threaded rod 811, a welding integrated structure is formed between the second threaded rod 811 and a rotating handle 813, and a rotating handle 813 and a chain 812 are sequentially arranged on the outside of the second threaded rod 811 from the middle to the left and right sides;

the rotating handle 813 is rotated, the first threaded rod 810 and the second threaded rod 811 are synchronously rotated through the chain 812, the distance between the second inclined plate 809 and the first inclined plate 801 is adjusted, the material roll 807 can be installed through the first installation claw 804 and the second installation claw 808, the material roll 807 can only rotate in a single direction through the fixed outer ring 805 and the ratchet wheel 806, the winding assembly 8 can intelligently receive the material, the film releasing assembly 9 can only release the material, the material roll 807 is prevented from being reversely rotated to affect the next film prevention, the first inclined plate 801 can move the first inclined plate 801 according to the size of a lamp through an elastic telescopic structure formed between the first spring 802 and the first guide rod 803 and the first support 3, the material release amount of the control equipment is controlled, and the waste of the film is prevented.

As shown in fig. 5, the heating film sticking assembly 12 includes a fixed box 1201, a second heating resistor 1202, a blower 1203, a hose 1204, a blowing port 1205 and a second electric slide rail 1206, the second heating resistor 1202 and the blower 1203 are sequentially arranged in the fixed box 1201 from the middle to the front and rear sides, the blower 1203 and the second heating resistor 1202 are symmetrically distributed about the central axis of the fixed box 1201, the hose 1204 and the fixed box 1201 are bonded, the upper end of the fixed box 1201 is connected with the hose 1204, the upper end of the hose 1204 is connected with the blowing port 1205, and the left and right sides of the blowing port 1205 are sequentially provided with the second electric slide rail 1206;

induced draft to the inside of fixed case 1201 through fan 1203, heat wind through second heating resistor 1202, then blow out after entering into the mouth of blowing 1205 through hose 1204, drive the mouth of blowing 1205 through second electric slide rail 1206 and remove to the membrane full position on LED lamps and lanterns body 405 that makes heating pad pasting subassembly 12 blow out heats the shrink, makes the membrane tightly take out the fold, makes the tectorial membrane effect of equipment better.

As shown in fig. 5, the pressing assembly 13 includes a clamping side 1301, a slider 1302, a telescopic plate 1303, a second spring 1304 and a second guide arm 1305, the clamping side 1301 is connected to the telescopic plate 1303 through the slider 1302, the clamping side 1301 is connected to the second spring 1304 on the side away from the central axis of the third bracket 5, the second guide arm 1305 is disposed on the upper side and the lower side of the second spring 1304, the clamping side 1301 forms an elastic telescopic structure with the third bracket 5 through the second spring 1304 and the second guide arm 1305, and the telescopic plate 1303 forms a telescopic structure with the clamping side 1301 through the slider 1302;

the clamping side 1301 can tightly press the LED lamp body 405 by virtue of the elastic telescopic structure formed between the second spring 1304 and the second guide 1305 and the third support 5, and the pressing assembly 13 can press the edges of the LED lamp bodies 405 with different sizes by virtue of the telescopic plate 1303 and the sliding structure formed between the slider 1302 and the clamping side 1301.

The working principle is as follows: firstly, a rotating handle 813 is rotated, a first threaded rod 810 and a second threaded rod 811 are synchronously rotated through a chain 812, so that the distance between a second inclined plate 809 and the first inclined plate 801 is adjusted, the material coil 807 is conveniently placed into a first mounting claw 804 and a second mounting claw 808 for mounting, or equipment can use material coils 807 with different specifications to convey the LED lamp body 405 through a first belt conveyor 2, a suction cup clamp 404 is driven to move through a first electric sliding rail 402 and a multi-section hydraulic cylinder 403, the suction cup clamp 404 clamps and moves the LED lamp body 405, the LED lamp body 405 is lowered just above a rolling assembly 8 and a film releasing assembly 9, the part structures of the rolling assembly 8 and the film releasing assembly 9 are completely consistent, the LED lamp body 405 can support the first inclined plate 801 which forms an elastic telescopic structure between a first spring 802 and a first guide rod 803 and a first support 3, the rotation of the material roll 807 is limited by the fixed outer ring 805 and the ratchet wheel 806, so that the material roll 807 in the film releasing assembly 9 rotates to release the material, the spring roll 11 applies a pulling force to the material roll 807 in the film releasing assembly 9, the released film can be in a tight state, then the LED lamp body 405 continues to press, the film is pressed into the latex pad 703 in the box 702 to be tightly attached to the LED lamp body 405, meanwhile, the first heating resistor 704 can heat and fuse the film, then the LED lamp body 405 rises, the first sloping plate 801 automatically resets, the motor 10 drives the material roll 807 to rotate to wind the used film, then the sucker clamp 404 clamps the LED lamp body 405 to continue to move to the upper end of the pressing assembly 13 to move downwards, and the position of the clamping side 1301 can be adjusted by the clamping side 1301 through the elastic telescopic structure formed between the second spring 1304 and the second guide rod 1305 and the third bracket 5, be convenient for centre gripping side 1301 to press the membrane on the side of LED lamps and lanterns body 405, rely on expansion plate 1303 to extend centre gripping side 1301 through sliding structure between slider 1302 and the centre gripping side 1301, carry out closely centre gripping to the edge of LED lamps and lanterns body 405, induced draft to the inside of fixed box 1201 through fan 1203, heat wind through second heating resistor 1202, then blow out after entering into blowing port 1205 through hose 1204, it removes to drive blowing port 1205 through second electronic slide rail 1206, thereby make the hot-blast membrane global position on LED lamps and lanterns body 405 that heats pad pasting subassembly 12 blew out heat the shrink, make the membrane tighten take out the fold, then place the LED lamps and lanterns body 405 after handling on second belt conveyor 6 and carry.