Intelligent detection system and detection method for stainless steel tank production and manufacturing

文档序号:5736 发布日期:2021-09-17 浏览:50次 中文

1. The utility model provides an intelligent detecting system is made in production of stainless steel tank, includes to press from both sides rotary mechanism (1), press from both sides fixed establishment (2), survey subassembly (3), retaining frame (4) and bottom plate (5), its characterized in that: the water storage frame (4) is installed on the bottom plate (5), the clamping mechanism (2) is arranged in the water storage frame (4), the clamping and rotating mechanism (1) is arranged on the outer side of the water storage frame (4), the clamping and rotating mechanism (1) is installed on the bottom plate (5), and the measuring components (3) are symmetrically installed on the top end face of one side of the water storage frame (4) in a sliding fit mode; wherein:

the clamping and rotating mechanism (1) comprises a rotating lead screw (10), a rocking wheel (11), a base sliding frame (12), a support column (13), a pulley (14), a limiting unit (15), a turntable gear (16), a platform circular plate (17), a clamping and adjusting unit (18), a straight gear (19), a guide pipe (19A), a clamping rod (19B), a roller (19C), a combined control disc (19D) and a rubber stop block (19E); the rotary screw (10) is arranged on the bottom plate (5) through a bearing, a rocking wheel (11) is arranged on one side shaft end of the rotary screw (10), the rotary screw (10) is connected with a base sliding frame (12) through a thread matching mode, the base sliding frame (12) is arranged on the bottom plate (5) through a sliding matching mode, supporting columns (13) are symmetrically arranged on the edge end surface of the base sliding frame (12), pulleys (14) are arranged on the supporting columns (13) through bearings, limiting units (15) are arranged on the side wall of the base sliding frame (12), the limiting units (15) are connected with a turntable gear (16) right above the supporting columns in a meshing rotating mode, the turntable gear (16) is arranged on the side wall of the base sliding frame (12) through a bearing, a platform circular plate (17) is arranged on the side wall of the turntable gear (16), and the platform circular plate (17) is connected with the pulleys (14) through a movable mode, a clamping and adjusting unit (18) is arranged on the side wall of a platform circular plate (17), the clamping and adjusting unit (18) is connected between the side wall of the platform circular plate (17) and the outer side surface of a turntable gear (16), the clamping and adjusting unit (18) is connected with a straight gear (19) in a meshing mode, the straight gear (19) is arranged on an outer ring in the middle of a guide pipe (19A), the guide pipe (19A) is arranged on the platform circular plate (17) through a bearing, a plurality of clamping rods (19B) which are annularly distributed along the circumferential direction of the platform circular plate (17) are arranged on the side wall of the platform circular plate (17) in a sliding fit mode, a roller (19C) is arranged on the side wall surface of each clamping rod (19B) through a bearing, the roller (19C) is connected with an arc waist hole on a joint control disc (19D) in a rolling mode, the joint control disc (19D) is arranged on the outer ring at the shaft end of the guide pipe (19A), and the joint control disc (19D) is positioned on the outer side of the platform circular plate (17), a rubber stopper (19E) is arranged on the outer side of the joint control disc (19D), the rubber stopper (19E) is installed on the shaft end of the guide pipe (19A), and a round hole in the rubber stopper (19E) is communicated with a round hole in the guide pipe (19A).

2. The intelligent detection system for the production and manufacture of the stainless steel tank and tank as claimed in claim 1, wherein: the limiting unit (15) comprises a rotating rod (151), a rotating gear (152), a square rod (153), a compression spring (154) and a limiting baffle (155); the rotating rod (151) is arranged on the side wall of the base sliding frame (12) through a bearing, a plurality of grooves along the circumferential direction of the outer ring of the shaft end at one side of the rotating rod (151) are arranged on the outer ring of the shaft end at one side, a rotating gear (152) is arranged on the shaft end at the other side of the rotating rod (151), the rotating gear (152) is connected with the turntable gear (16) in a meshing rotation mode, a square rod (153) is arranged right below the rotating rod (151), the square rod (153) is installed on the side wall of the base sliding frame (12) in a sliding fit mode, a compression spring (154) is arranged on the outer ring of the square rod (153), the compression spring (154) is connected between the outer end of the square rod (153) and the outer side surface of the base sliding frame (12), a limit baffle (155) is installed on the shaft end of the square rod (153), and the limit baffle (155) is connected with the groove on the rotating rod (151) in a sliding fit mode.

3. The intelligent detection system for the production and manufacture of the stainless steel tank and tank as claimed in claim 1, wherein: the clamping and adjusting unit (18) comprises a guide frame (181), a spur rack (182), a sliding rod (183) and a cylindrical spring (184); guide frame (181) install on the lateral wall of platform plectane (17), be provided with spur rack (182) through sliding fit mode on guide frame (181), and spur rack (182) are through meshing rotation mode and spur gear (19) interconnect, slide bar (183) are installed on guide frame (181) through sliding fit mode, and slide bar (183) are through sliding fit mode and the C type groove interconnect on spur rack (182), the outer lane that is located slide bar (183) is provided with cylindrical spring (184), cylindrical spring (184) are connected between the outer end of slide bar (183) and the lateral surface of guide frame (181).

4. The intelligent detection system for the production and manufacture of the stainless steel tank and tank as claimed in claim 1, wherein: the clamping mechanism (2) comprises an interval adjusting screw rod (20), a hand wheel (21), a transverse plate sliding frame (22), a clamping frame (23) and a ball (24); transfer lead screw (20) between install on retaining frame (4) through the bearing, be located and install hand wheel (21) respectively on the both sides axle head of transferring lead screw (20) between, and transfer lead screw (20) between through screw-thread fit mode and diaphragm balladeur train (22) interconnect, diaphragm balladeur train (22) through the installation of sliding fit mode symmetry on retaining frame (4), the top terminal surface of diaphragm balladeur train (22) goes up the symmetry install press from both sides and decide calorie frame (23), be located the clamping face that presss from both sides and decide calorie frame (23) on even be provided with ball (24).

5. The intelligent detection system for the production and manufacture of the stainless steel tank and tank as claimed in claim 1, wherein: the measuring component (3) comprises a handle push rod (30), a knob (31) and a dial indicator (32); handle push rod (30) install on retaining frame (4) through sliding fit mode, be provided with knob (31) through screw-thread fit mode on the lateral wall of handle push rod (30), and the axle head and percentage table (32) of knob (31) are contradicted and are connected, percentage table (32) are installed on handle push rod (30) through sliding fit mode.

6. The intelligent detection system for the production and manufacture of the stainless steel tank and tank as claimed in claim 1, wherein: the joint control disc (19D) is provided with a plurality of arc waist holes which are distributed annularly along the circumferential direction of the joint control disc, and one end of each arc waist hole, which is far away from the roller (19C), deflects towards the outer side surface of the joint control disc (19D).

7. The intelligent detection system for the production and manufacture of the stainless steel tank and tank as claimed in claim 1, wherein: the outer ring surface of the rubber stopper (19E) is arranged in a conical shape.

8. The intelligent detection system for the production and manufacture of the stainless steel tank and tank as claimed in claim 3, wherein: the side wall of the straight rack (182) is provided with a plurality of C-shaped grooves which are linearly arranged along the height direction.

9. The intelligent detection system for the production and manufacture of the stainless steel tank and tank as claimed in claim 4, wherein: the clamping opening of the clamping and fixing frame (23) is arranged in a V shape.

10. The intelligent detection system for the production and manufacture of the stainless steel tank and tank as claimed in claim 1, wherein: the intelligent detection system for the stainless steel tank production and manufacturing is adopted to detect the sealing performance and the roundness of the welded stainless steel tank, and the specific detection method comprises the following steps:

s1, positioning and clamping: the stainless steel tank after welding and polishing is transported into the clamping mechanism (2) by workers, and the stainless steel tank is positioned and placed by adjusting the clamping mechanism (2);

s2, clamping and fixing: clamping and fixing the tank opening of the stainless steel tank through a clamping and rotating mechanism (1);

s3, sealing detection: the stainless steel tank is rotated through the clamping and rotating mechanism (1), the rotating position of the stainless steel tank is subjected to rolling assistance through the clamping and fixing mechanism (2), so that the welding part of the stainless steel tank is fully contacted with liquid in the water storage frame (4), the interior of the stainless steel tank is continuously inflated, the phenomenon that bubbles appear in the liquid in the water storage frame (4) is observed manually, the sealing performance of the stainless steel tank can be judged, and the sealing performance of the stainless steel tank is fully detected;

s4, roundness detection: the roundness of the stainless steel tank is detected through the measuring component (3), and then the qualified stainless steel tank is transported to a designated storage place and waits for subsequent treatment.

Background

The stainless steel tank is a storage tank made of stainless steel as a raw material. Compare with ordinary rotational moulding storage tank, the stainless steel tank can tolerate higher pressure, uses widely in many high-pressure occasions, and the stainless steel tank has a very showing characteristics simultaneously: the tank body has excellent sealing performance, thoroughly avoids the invasion of harmful substances and mosquitoes in the air, ensures that liquid stored in the tank is not polluted by the outside, and does not breed red worms, so the stainless steel tank is mostly used for storing and transporting food and medicines and is widely used in the brewing industry and the dairy industry; the stainless steel tank is formed by buckling end sockets at two ends of a cylindrical tank body, and is integrally formed by welding in order to ensure the sealing property of the tank body;

after welding, polishing and processing, the stainless steel tank needs to be subjected to strict performance tests, only test data meeting standards can be delivered for use, and a detection link is also an important link in the production of the stainless steel tank, wherein the detection of the stainless steel tank comprises the detection of the sealing property of the tank body, the detection of the roundness of the appearance of the tank body and the like;

the existing production detection device for the stainless steel tank can only meet the requirement that the stainless steel tank with one type and size is detected, when the stainless steel tanks with different types and sizes are detected, the detection can be carried out only by replacing corresponding type equipment, so that the production detection of the stainless steel tank has limitation, the detection cost is high, the circular runout error of a cylindrical tank body and a seal head cannot be accurately detected by detecting the shape roundness of the tank body, soap water is smeared at the position of a welding line by inflating and pressurizing during the detection of the tightness of the tank body, and the airtightness of the tank body is observed; therefore, the invention provides an intelligent detection system and a detection method for stainless steel tank production and manufacturing.

Disclosure of Invention

In order to achieve the purpose, the invention adopts the following technical scheme that the intelligent detection system for the production and the manufacture of the stainless steel tank comprises a clamping and rotating mechanism, a clamping and fixing mechanism, a measurement component, a water storage frame and a bottom plate, wherein the bottom plate is provided with the water storage frame; wherein:

the clamping and rotating mechanism comprises a rotating lead screw, a rocking wheel, a base sliding frame, a support column, a pulley, a limiting unit, a turntable gear, a platform circular plate, a clamping and adjusting unit, a straight gear, a conduit, a clamping rod, a roller, a joint control disc and a rubber stop block; the rotary screw is arranged on the bottom plate through a bearing, a rocking wheel is arranged at one side shaft end of the rotary screw, the rotary screw is connected with the base sliding frame through a thread matching mode, the base sliding frame is arranged on the bottom plate through a sliding matching mode, supporting columns are symmetrically arranged on the edge end surface of the base sliding frame, pulleys are arranged on the supporting columns through a bearing, a limiting unit is arranged on the side wall of the base sliding frame and is connected with a turntable gear right above the limiting unit through a meshing rotating mode, the turntable gear is arranged on the side wall of the base sliding frame through a bearing, a platform circular plate is arranged on the side wall of the turntable gear and is connected with the pulleys through a movable mode, a clamping and adjusting unit is arranged on the side wall of the platform circular plate and is connected between the side wall of the platform circular plate and the outer side surface of the turntable gear, and the clamping and adjusting unit is connected with, the straight gear is arranged on an outer ring at the middle part of the guide pipe, the guide pipe is arranged on a platform circular plate through a bearing, a plurality of clamping rods which are annularly distributed along the circumferential direction of the guide pipe are arranged on the side wall of the platform circular plate in a sliding fit mode, a roller is arranged on the side wall surface of each clamping rod through a bearing and is mutually connected with an arc waist hole on a joint control disc in a rolling mode, the joint control disc is arranged on an outer ring at the shaft end of the guide pipe and is positioned on the outer side of the platform circular plate, a rubber stop block is arranged on the outer side of the joint control disc and is arranged on the shaft end of the guide pipe, and a round hole on the rubber stop block is mutually communicated with a round hole on the guide pipe; the rotating lead screw is rotated by the rocking wheel to lead the moving of the base sliding frame to move forward, then the tank opening of the stainless steel tank is blocked by the rubber stop block, the clamping interval is adjusted according to the diameter size of the stainless steel tank, the straight gear is pushed and rotated by the meshing of the clamping and adjusting unit, the joint control disc rotates anticlockwise, the contact roller is rotated by the joint control disc, the roller moves according to the inclined guide track of the arc waist hole, thereby synchronously controlling the interval adjustment of the clamping rod, leading the clamping rod to clamp and fix the tank opening of the stainless steel tank, meeting the clamping requirements of the stainless steel tanks with various diameter sizes, after the clamping position is adjusted, the clamping unit is clamped with the straight gear in a meshing manner, realizing the fixation of the clamping position, thus stably clamping the stainless steel tank, and then according to the detection requirement of the sealing performance of the welding position of the stainless steel tank, need through injecing unit meshing drive carousel gear, make the platform plectane rotate in step, and roll through the pulley on the pillar and prop up the support to the platform plectane, thereby stabilize the sealed testing process of gyration of stainless steel tank, rethread pipe connection aerating device, then continuously aerify the inside of stainless steel tank, whether bubble phenomenon appears in the liquid of the rotatory in-process retaining frame of rethread artifical observation stainless steel tank, thereby detect out the leakproofness of stainless steel tank splice.

Preferably, the limiting unit comprises a rotating rod, a rotating gear, a square rod, a compression spring and a limiting baffle; the rotary rod is installed on the side wall of the base sliding frame through a bearing, a plurality of grooves along the circumferential direction of the rotary rod are formed in the outer ring of the shaft end on one side of the rotary rod, a rotary gear is installed on the shaft end on the other side of the rotary rod and is mutually connected with the rotary disk gear in a meshing rotation mode, a square rod is arranged right below the rotary rod and is installed on the side wall of the base sliding frame in a sliding fit mode, a compression spring is arranged on the outer ring of the square rod and is connected between the outer end of the square rod and the outer side face of the base sliding frame, a limiting baffle is installed on the shaft end of the square rod and is mutually connected with the grooves in the rotary rod in a sliding fit mode; pressing limiting baffle through artifical horizontal direction, make limiting baffle and the recess separation on the bull stick outer lane, but make the bull stick free rotation, shake the rotating gear through the bull stick, make rotating gear engagement rotate the carousel gear, realize the sealed rotatory action that detects of stainless steel groove jar, when the stainless steel groove jar needs the position to end when fixed time or needs centre gripping interval to adjust, through the loose limiting baffle of putting, make compression spring support and push away limiting baffle and reset, and be connected with the recess amalgamation on the bull stick outer lane, realize the position of bull stick and end fixed, at this moment rotating gear dies with carousel gear engagement card, thereby realize the rigidity of platform plectane.

Preferably, the clamping and adjusting unit comprises a guide frame, a spur rack, a sliding rod and a cylindrical spring; the guide frame is arranged on the side wall of the platform circular plate, a straight rack is arranged on the guide frame in a sliding fit mode, the straight rack is connected with a straight gear in a meshing rotation mode, the slide rod is arranged on the guide frame in a sliding fit mode, the slide rod is connected with a C-shaped groove in the straight rack in a sliding fit mode, a cylindrical spring is arranged on the outer ring of the slide rod, and the cylindrical spring is connected between the outer end of the slide rod and the outer side face of the guide frame; the outer ring surface of the slide bar is separated from the C-shaped groove on the straight rack by manually pressing the slide bar in the horizontal direction, the straight rack can freely move, the straight rack descends and is meshed to push the straight gear to rotate, so that the conduit synchronously drives the joint control disc and the rubber stopper to rotate, the joint control disc rotates to adjust the clamping distance, the rubber stopper can fully rotate and contact with the opening of the stainless steel tank through the rotation action, thereby improving the sealing performance of the stainless steel tank after being blocked, facilitating the subsequent inflation to carry out the sealing performance detection on the stainless steel tank, and after the clamping distance is adjusted, then the slide bar is released and pushed by the cylindrical spring to reset, so that the outer ring surface of the slide bar is embedded into the C-shaped groove on the spur rack, realize that the straight rack adjustment is fixed in position after removing, realize the fixed of clamping position to stabilize the centre gripping to stainless steel tank.

Preferably, the clamping mechanism comprises an interval adjusting screw rod, a hand wheel, a transverse plate sliding frame, a clamping and clamping frame and a ball; the interval adjusting screw rod is installed on the water storage frame through a bearing, hand wheels are installed on two side shaft ends of the interval adjusting screw rod respectively, the interval adjusting screw rod is connected with the transverse plate sliding frame through a thread matching mode, the transverse plate sliding frame is symmetrically installed on the water storage frame through a sliding matching mode, clamping and fixing clamping frames are symmetrically installed on the top end face of the transverse plate sliding frame, and balls are evenly arranged on a clamping face of each clamping and fixing clamping frame; according to the diameter size demand of clamping stainless steel groove jar, transfer the lead screw between rocking the commentaries on classics through the hand wheel, transfer the interval distance of lead screw spiral regulation and control diaphragm balladeur train between the messenger, then carry out the clamping contact through the ball on the clamping fixture to the surface of stainless steel groove jar, and the ball can only be along stainless steel groove jar circumferencial direction the gyration roll, make the stainless steel groove jar can keep the free gyration action of circumference, thereby prescribe a limit to the detection position of stainless steel groove jar, helping hand stainless steel groove jar swivelling movement's testing process.

Preferably, the measuring component comprises a handle push rod, a knob and a dial indicator; the handle push rod is arranged on the water storage frame in a sliding fit mode, a knob is arranged on the side wall of the handle push rod in a threaded fit mode, the shaft end of the knob is in abutting connection with a dial indicator, and the dial indicator is arranged on the handle push rod in a sliding fit mode; according to the position change demand that detects the cylinder jar body and head, carry out position adjustment through the handle push rod and remove, then contact the contact pilotage of percentage table to the surface of the cylinder jar body, it is fixed to lock the percentage table through the knob again, then adjust the index of percentage table to zero, it is rotatory through the cylinder jar body, thereby whether the index of observing the percentage table is zero always, then through handle push rod horizontal migration percentage table, whether the percentage table index of observing the head position produces the transform, thereby whether the roundness and the welding position of detecting stainless steel tank have the deviation.

Preferably, the joint control disc on be provided with a plurality of arc waist holes that are the annular and distribute along its circumferencial direction, and the one end that the gyro wheel was kept away from in arc waist hole is to the lateral surface incline of joint control disc, be convenient for according to the incline direction orbit in arc waist hole, make the gyration of joint control disc conflict gyro wheel to the interval of synchro control clamping bar is adjusted, satisfies the centre gripping demand of multiple diameter size stainless steel tank.

Preferably, the outer lane face of rubber dog sets up for the toper, is convenient for block up the jar mouth of multiple diameter size stainless steel tank, makes the jar mouth sealed, satisfies the inside demand of continuously aerifing to the jar mouth.

Preferably, a plurality of C-shaped grooves which are linearly arranged along the height direction of the side wall of the straight rack are arranged on the side wall of the straight rack, so that the side wall of the straight rack can be conveniently connected with the slide rod, and the position fixation after the lifting adjustment of the straight rack is realized.

Preferably, the clamping opening of the clamping and fixing frame is arranged in a V shape, so that the clamping range is convenient to increase, and the clamping contact requirements of stainless steel tanks with various diameters are met.

In addition, the invention also provides a detection method for intelligent detection in stainless steel tank production, which specifically comprises the following steps:

s1, positioning and clamping: conveying the welded and polished stainless steel tank into a clamping mechanism by a worker, and positioning and placing the stainless steel tank by adjusting the clamping mechanism;

s2, clamping and fixing: clamping and fixing the tank opening of the stainless steel tank through a clamping and rotating mechanism;

s3, sealing detection: the stainless steel tank is rotated through the clamping mechanism, the rotating position of the stainless steel tank is subjected to rolling assistance through the clamping mechanism, so that the welding part of the stainless steel tank is fully contacted with liquid in the water storage frame, the interior of the stainless steel tank is continuously inflated, the sealing performance of the stainless steel tank can be judged by manually observing whether the liquid in the water storage frame has the phenomenon of bubbles, and the sealing performance of the stainless steel tank is fully detected;

s4, roundness detection: the roundness of the stainless steel tank is detected through the measuring assembly, and the qualified stainless steel tank is transported to a specified storage place and waits for subsequent treatment.

The invention has the beneficial effects that:

firstly, the invention uses the hand wheel to swing the intermittent lead screw, so that the intermittent lead screw can spirally regulate the distance between the transverse plate sliding frames, then the ball on the clamping frame clamps and contacts the surface of the stainless steel tank, thereby meeting the clamping requirements of the stainless steel tanks with various diameter sizes, and the ball can only rotate and roll along the circumferential direction of the stainless steel tank, so that the stainless steel tank can keep circumferential free rotation action, thereby limiting the detection position of the stainless steel tank, assisting the detection process of the rotation and the movement of the stainless steel tank, and improving the detection efficiency.

The clamping distance is adjusted through the clamping adjusting unit, the rubber stop block is synchronously driven to rotate, and the rubber stop block is in full rotary contact with the tank opening of the stainless steel tank through the rotation action, so that the sealing performance of the stainless steel tank after being blocked is improved, the subsequent inflation is facilitated to carry out sealing performance detection on the stainless steel tank, and the detection effect of air tightness is improved.

Thirdly, the roundness of the cylindrical tank body and the end enclosure is respectively detected through the dial indicator, the position of the cylindrical tank body and the end enclosure is adjusted and moved through the handle push rod according to the position change requirement of the cylindrical tank body and the end enclosure, then the contact pin of the dial indicator is contacted with the surface of the cylindrical tank body, the dial indicator is locked and fixed through the knob, then the index of the dial indicator is adjusted to be zero, the index correction of the dial indicator is completed through the rotation of the cylindrical tank body, the index of the dial indicator is always zero when the cylindrical tank body rotates, then the contact pin of the dial indicator is contacted with the surface of the end enclosure, whether the index of the dial indicator is always zero is observed through the rotation of the end enclosure, if the index jumps, the welding deviation exists between the cylindrical tank body and the end enclosure, if the jumping does not exist, the roundness of the cylindrical tank body and the end enclosure is always consistent, so that the stainless steel tank can meet the use requirement, then the stainless steel tank is judged to be qualified.

The combined control disc rotates anticlockwise through the meshing of the clamping and adjusting unit to push and rotate the spur gear, the combined control disc rotates to abut against the roller, the roller moves according to the inclined guide track of the arc-shaped waist hole, so that the distance adjustment of the clamping rods is synchronously controlled, the clamping rods clamp and fix the tank mouth of the stainless steel tank, the clamping requirements of the stainless steel tanks with various diameters can be met, and after the clamping position is adjusted, the clamping and adjusting unit is meshed with the spur gear to be clamped, so that the clamping position is fixed, and the stainless steel tank is stably clamped.

Fifth, the invention drives the gear of the rotary table through the engagement of the limiting unit, make the circular plate of the platform rotate synchronously, and roll and support the circular plate of the platform through the pulley on the pillar, thus stabilize the sealed detection process of gyration of the stainless steel tank, and then connect the aerating device through the conduit, then continue to aerate the inside of the stainless steel tank, and then observe the liquid in the water storage frame appears the bubble phenomenon in the process of gyration of the stainless steel tank manually, thus detect the sealing property of the welding spot of the stainless steel tank.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a perspective view of the present invention in a primary viewing position;

FIG. 2 is a perspective view of the present invention in a rear-view position;

FIG. 3 is a side view schematic plan view of the present invention;

FIG. 4 is a perspective view of a first position of the clamping and rotating mechanism of the present invention;

FIG. 5 is a perspective view of the clamping and rotating mechanism of the present invention in a second position;

FIG. 6 is an enlarged view of a portion of the invention at A in FIG. 5;

FIG. 7 is a perspective sectional view of the clamping and rotating mechanism of the present invention;

FIG. 8 is an enlarged view of a portion of the invention at B in FIG. 7;

FIG. 9 is a schematic perspective view of the clamping mechanism of the present invention;

FIG. 10 is a schematic perspective view of an assay assembly according to the present invention.

Detailed Description

In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further described below by combining with the specific drawings, and it is to be noted that the embodiments and the features in the embodiments can be combined with each other in the application without conflict.

As shown in fig. 1 to 10, an intelligent detection system for manufacturing a stainless steel tank comprises a clamping and rotating mechanism 1, a clamping and fixing mechanism 2, a measurement component 3, a water storage frame 4 and a bottom plate 5, wherein the bottom plate 5 is provided with the water storage frame 4, the clamping and fixing mechanism 2 is arranged in the water storage frame 4, the clamping and rotating mechanism 1 is arranged on the outer side of the water storage frame 4, the clamping and rotating mechanism 1 is arranged on the bottom plate 5, and the measurement component 3 is symmetrically arranged on the top end face of one side of the water storage frame 4 in a sliding fit manner; wherein:

the clamping mechanism 2 comprises an interval adjusting screw rod 20, a hand wheel 21, a transverse plate sliding frame 22, a clamping frame 23 and a ball 24; the interval adjusting screw rod 20 is mounted on the water storage frame 4 through a bearing, hand wheels 21 are mounted on shaft ends on two sides of the interval adjusting screw rod 20 respectively, the interval adjusting screw rod 20 is connected with a transverse plate sliding frame 22 through a thread matching mode, the transverse plate sliding frame 22 is symmetrically mounted on the water storage frame 4 through a sliding matching mode, clamping frames 23 are symmetrically mounted on the top end face of the transverse plate sliding frame 22, clamping ports of the clamping frames 23 are arranged in a V shape, the clamping range is convenient to increase, and the clamping contact requirements of stainless steel tanks with various diameters are met; the balls 24 are uniformly arranged on the clamping surface of the clamping and fixing frame 23; according to the diameter size demand of clamping stainless steel groove jar, through the hand wheel 21 rocking transfer lead screw 20 between changeing, the interval distance of adjusting lead screw 20 spiral regulation and control diaphragm balladeur train 22 between the messenger, then carry out the clamping contact through ball 24 on the clamping fixture 23 to the surface of stainless steel groove jar, and ball 24 can only be along stainless steel groove jar circumferencial direction the gyration roll, make the stainless steel groove jar can keep the free gyration action of circumference, thereby prescribe a limit to the detection position of stainless steel groove jar, helping hand stainless steel groove jar swivelling movement's testing process.

The clamping and rotating mechanism 1 comprises a rotating lead screw 10, a rocking wheel 11, a base sliding frame 12, a support column 13, a pulley 14, a limiting unit 15, a turntable gear 16, a platform circular plate 17, a clamping and adjusting unit 18, a straight gear 19, a guide pipe 19A, a clamping rod 19B, a roller 19C, a combined control disc 19D and a rubber stopper 19E; the rotary screw 10 is installed on the bottom plate 5 through a bearing, a rocking wheel 11 is installed on one side shaft end of the rotary screw 10, the rotary screw 10 is connected with a base sliding frame 12 through a thread matching mode, the base sliding frame 12 is installed on the bottom plate 5 through a sliding matching mode, a support column 13 is symmetrically installed on the edge end face of the base sliding frame 12, a pulley 14 is installed on the support column 13 through a bearing, a limiting unit 15 is arranged on the side wall of the base sliding frame 12, the limiting unit 15 is connected with a turntable gear 16 right above the base sliding frame through a meshing rotating mode, the turntable gear 16 is installed on the side wall of the base sliding frame 12 through a bearing, a platform circular plate 17 is installed on the side wall of the turntable gear 16, the platform circular plate 17 is connected with the pulley 14 through a movable mode, a clamping and adjusting unit 18 is arranged on the side wall of the platform circular plate 17, the clamping and adjusting unit 18 is connected between the side wall of the platform circular plate 17 and the outer side face of the turntable gear 16, the clamping and adjusting unit 18 is connected with a straight gear 19 in an engaging mode, the straight gear 19 is arranged on an outer ring at the middle part of the guide pipe 19A, the guide pipe 19A is arranged on a platform circular plate 17 through a bearing, a plurality of clamping rods 19B which are annularly distributed along the circumferential direction of the guide pipe are arranged on the side wall of the platform circular plate 17 in a sliding fit mode, a roller 19C is arranged on the side wall surface of the clamping rod 19B through a bearing, the roller 19C is connected with an arc-shaped waist hole on a joint control disc 19D in a rolling mode, the joint control disc 19D is arranged on an outer ring at the shaft end of the guide pipe 19A, the joint control disc 19D is arranged at the outer side of the platform circular plate 17, a plurality of arc-shaped waist holes which are annularly distributed along the circumferential direction of the joint control disc 19D are arranged on the joint control disc 19D, one end, far away from the roller 19C, of the arc-shaped waist hole deflects to the outer side surface of the joint control disc 19D, so as to facilitate the deflection guide track according to the arc-shaped waist holes, the joint control disc 19D is rotated to abut against the roller 19C, so that the distance adjustment of the clamping rods 19B is synchronously controlled, and the clamping requirements of stainless steel tanks with various diameters are met; a rubber stopper 19E is arranged on the outer side of the joint control disc 19D, the rubber stopper 19E is installed on the shaft end of the conduit 19A, and a round hole on the rubber stopper 19E is communicated with a round hole on the conduit 19A; the outer ring surface of the rubber stop block 19E is in a conical shape, so that the tank openings of stainless steel tank with various diameters can be conveniently blocked, the tank openings are sealed, and the requirement for continuously inflating the interior of the tank openings is met; the rotating lead screw 10 is rotated by the rocking wheel 11, the rotating lead screw 10 spirally controls the movement of the base sliding frame 12 to move forwards, then the tank opening of the stainless steel tank is blocked by the rubber stop 19E, the clamping interval is adjusted according to the diameter size of the stainless steel tank, the straight gear 19 is pushed and rotated by the meshing of the clamping and adjusting unit 18, the joint control disc 19D rotates anticlockwise, the joint control disc 19D rotates to abut against the roller 19C, the roller 19C moves according to the inclined guide track of the arc-shaped waist hole, so that the interval adjustment of the clamping rod 19B is synchronously controlled, the clamping rod 19B clamps and fixes the tank opening of the stainless steel tank, the clamping requirements of the stainless steel tanks with various diameter sizes can be met, after the clamping position is adjusted, the clamping and adjusting unit 18 is meshed with the straight gear 19 to be clamped, the fixing of the clamping position is realized, and the stable clamping is carried out on the stainless steel tank, then according to the detection requirement of the sealing performance of the welding position of the stainless steel tank, a limiting unit 15 is required to be meshed with a driving turntable gear 16, so that a platform circular plate 17 can rotate synchronously, the platform circular plate 17 is supported in a rolling mode through a pulley 14 on a supporting column 13, the rotary sealing detection process of the stainless steel tank is stabilized, then an air charging device is connected through a guide pipe 19A, then the interior of the stainless steel tank is continuously charged with air, and then whether the phenomenon of bubbles appears in liquid in a water storage frame 4 in the rotary process of the stainless steel tank is observed manually, so that the sealing performance of the welding position of the stainless steel tank is detected.

The limiting unit 15 comprises a rotating rod 151, a rotating gear 152, a square rod 153, a compression spring 154 and a limiting baffle 155; the rotary rod 151 is installed on the side wall of the base sliding frame 12 through a bearing, a plurality of grooves along the circumferential direction of the rotary rod 151 are formed in the outer ring of the shaft end on one side of the rotary rod 151, a rotary gear 152 is installed on the shaft end on the other side of the rotary rod 151, the rotary gear 152 is connected with the rotary disk gear 16 in a meshing rotation mode, a square rod 153 is arranged right below the rotary rod 151, the square rod 153 is installed on the side wall of the base sliding frame 12 in a sliding fit mode, a compression spring 154 is arranged on the outer ring of the square rod 153, the compression spring 154 is connected between the outer end of the square rod 153 and the outer side face of the base sliding frame 12, a limit baffle 155 is installed on the shaft end of the square rod 153, and the limit baffle 155 is connected with the grooves in the rotary rod 151 in a sliding fit mode; the limiting baffle 155 is pressed in the horizontal direction manually, the limiting baffle 155 is separated from a groove on the outer ring of the rotating rod 151, the rotating rod 151 can rotate freely, the rotating gear 152 is rotated by the rotating rod 151, the rotating gear 152 is meshed with the rotating disc gear 16, the rotating action of the sealing detection of the stainless steel tank can is realized, when the position of the stainless steel tank can is required to be fixed or the clamping distance is required to be adjusted, the limiting baffle 155 is released, the compression spring 154 is pushed against the limiting baffle 155 to reset and is connected with the groove on the outer ring of the rotating rod 151 in a combining way, the position fixing of the rotating rod 151 is realized, the rotating gear 152 is meshed with the rotating disc gear 16 and clamped, and the position fixing of the platform circular plate 17 is realized.

The clamping and adjusting unit 18 comprises a guide frame 181, a spur rack 182, a slide rod 183 and a cylindrical spring 184; the guide frame 181 is mounted on the side wall of the platform circular plate 17, the guide frame 181 is provided with a spur rack 182 in a sliding fit manner, the spur rack 182 is connected with the spur gear 19 in a meshing rotation manner, the side wall of the spur rack 182 is provided with a plurality of C-shaped grooves which are linearly arranged along the height direction of the spur rack 182, the connection with the slide rod 183 is facilitated, and the position fixation of the spur rack 182 after the lifting adjustment is realized; the sliding rod 183 is mounted on the guide frame 181 in a sliding fit manner, the sliding rod 183 is connected with the C-shaped groove on the spur rack 182 in a sliding fit manner, a cylindrical spring 184 is arranged on the outer ring of the sliding rod 183, and the cylindrical spring 184 is connected between the outer end of the sliding rod 183 and the outer side face of the guide frame 181; the outer ring surface of the sliding rod 183 is separated from the C-shaped groove on the straight rack 182 by manually pressing the sliding rod 183 in the horizontal direction, the straight rack 182 can move freely at the moment, the straight rack 182 descends and is meshed with the straight gear 19 to push the straight gear 19 to rotate, the guide pipe 19A synchronously drives the joint control disc 19D and the rubber stopper 19E to rotate, the joint control disc 19D rotates to adjust the clamping interval, the rubber stopper 19E can fully rotate and contact with the tank opening of the stainless steel tank through rotation, the sealing performance of the blocked stainless steel tank is improved, the subsequent inflation is facilitated to carry out sealing performance detection on the stainless steel tank, after the clamping interval is adjusted, the sliding rod 183 is released and is pushed to reset through the cylindrical spring 184, the outer ring surface of the sliding rod 183 is embedded into the C-shaped groove on the straight rack 182, and the position fixation after the adjustment and the movement of the straight rack 182 is realized, realize the fixed of centre gripping position to stabilize the centre gripping to the stainless steel tank.

The measuring component 3 comprises a handle push rod 30, a knob 31 and a dial indicator 32; the handle push rod 30 is arranged on the water storage frame 4 in a sliding fit mode, the knob 31 is arranged on the side wall of the handle push rod 30 in a thread fit mode, the shaft end of the knob 31 is in abutting connection with the dial indicator 32, and the dial indicator 32 is arranged on the handle push rod 30 in a sliding fit mode; according to the position change requirements of detecting the cylindrical tank body and the end enclosure, the position is adjusted and moved through the handle push rod 30, then a contact pin of the dial indicator 32 is contacted with the surface of the cylindrical tank body, the dial indicator 32 is locked and fixed through the knob 31, then the index of the dial indicator 32 is adjusted to be zero, whether the index of the dial indicator 32 is always zero is observed through rotation of the cylindrical tank body, then the dial indicator 32 is horizontally moved through the handle push rod 30, whether the index of the dial indicator 32 at the end enclosure is changed is observed, and whether the roundness of the stainless steel tank and the welding position have deviation is detected.

In addition, the invention also provides an intelligent detection method for the production and manufacturing of the stainless steel tank, which specifically comprises the following steps:

s1, positioning and clamping: the stainless steel tank after welding and polishing is transported to the clamping mechanism 2 by a worker, the hand wheel 21 is used for rocking the interval adjusting screw rod 20, so that the interval distance of the transverse plate sliding frame 22 is adjusted and controlled by the interval adjusting screw rod 20 in a spiral mode, then the surface of the stainless steel tank is clamped and contacted through the ball 24 on the clamping and fixing clamping frame 23, the ball 24 can only rotate and roll along the circumferential direction of the stainless steel tank, the stainless steel tank can keep circumferential free rotation, and the detection position of the stainless steel tank is limited, so that the stainless steel tank is positioned and placed;

s2, clamping and fixing: the outer ring surface of the sliding rod 183 is separated from a C-shaped groove on a straight rack 182 by manually pressing the sliding rod 183 in the horizontal direction, at the moment, the straight rack 182 can freely move, the straight rack 182 descends and is meshed with the straight rack to push a spur gear 19 to rotate, a conduit 19A synchronously drives a joint control disc 19D to rotate, the joint control disc 19D rotates anticlockwise, the joint control disc 19D rotates to abut against a roller 19C, the roller 19C moves according to the inclined guide track of an arc-shaped waist hole, the distance adjustment of a clamping rod 19B is synchronously controlled, and the clamping rod 19B clamps and fixes the opening of the stainless steel tank;

s3, sealing detection: the limiting baffle 155 is pressed in the horizontal direction manually, the limiting baffle 155 is separated from a groove on the outer ring of the rotating rod 151, the rotating rod 151 can rotate freely, the rotating gear 152 is rotated by the rotating rod 151, the rotating gear 152 is meshed with the rotating turntable gear 16, the rotating action of the sealing detection of the stainless steel tank is realized, the rotating position of the stainless steel tank is subjected to rolling assistance through the clamping mechanism 2, the welding part of the stainless steel tank is fully contacted with liquid in the water storage frame 4, the interior of the stainless steel tank is continuously inflated, the phenomenon that bubbles appear in the liquid in the water storage frame 4 is observed manually, the sealing performance of the stainless steel tank can be judged, and the sealing performance of the stainless steel tank is fully detected;

s4, roundness detection: the roundness of the stainless steel tank is detected through the measuring component 3, and then the qualified stainless steel tank is transported to a specified storage place and waits for subsequent treatment.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

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