Construction method for quickly and nondestructively removing cement concrete interlocking blocks
1. A construction method for quickly and nondestructively removing a cement concrete interlocking block is characterized by comprising the following steps: the method comprises the following steps:
the method comprises the following steps: construction preparation;
before construction, each professional technician should arrive on site in time, prepare various required devices and tools, familiarize with the area for removing the interlocking block, familiarize with the specifications of the interlocking block according to the archived design drawing, facilitate the subsequent removal operation and the construction technology to meet the end, clean up sundries in the area for removing the operation, and ensure the normal traffic of a transport passage;
step two: dismantling the first interlocking block:
inserting crowbars into two sides of the interlocking block, pulling out the interlocking block from two sides of the interlocking block by using a small tool clamp after the interlocking block is loosened, wherein disturbance to the peripheral interlocking block needs to be reduced in the process of dismounting, and the peripheral interlocking block is prevented from being damaged;
step three: dismantling a first interlocking block:
on the basis of the second step, simultaneously weakening the interlocking effect of adjacent interlocking blocks, loosening the peripheries of the interlocking blocks by using a crowbar, then removing the interlocking blocks, and sequentially removing other interlocking block strips by using the method;
step four: unlocking the peripheral interlocking block:
on the basis of the third step, along with the removal of a plurality of interlocking blocks, the interlocking effect among the interlocking blocks is weakened, and in order to facilitate the mechanical entry and removal operation, the peripheral interlocking blocks are removed by a crowbar;
step five: mechanically removing the interlocking block:
the interlocking block is slowly pushed forwards along a certain direction by using a flat forklift with a welded steel plate to remove the interlocking block, in order to reduce the breakage rate of the interlocking block, the interlocking block is directly conveyed to a loading and unloading automobile by using the forklift, and the interlocking block needs to be slowly put in when being unloaded, so that the interlocking block is prevented from being damaged due to collision;
step six: cleaning a mechanical working surface;
manually removing corners of the forklift which cannot be removed by using a crowbar; the old interlocking cushion layer left after the mechanical dismantling is removed, so that the influence on the subsequent construction process is reduced;
step seven: carrying the interlocking blocks;
and (4) carrying the interlocking blocks to an interlocking block stacking site by using a dump truck, wherein the stacking site needs to be leveled and the lower layer is cushioned by using cushion blocks.
2. The quick and nondestructive dismantling construction method for the cement concrete interlocking block as claimed in claim 1, wherein the construction method comprises the following steps: in the first step, the interlocking block area comprises a first interlocking block (1), a first interlocking block (2) and a peripheral interlocking block (3).
3. The quick and nondestructive dismantling construction method for the cement concrete interlocking block as claimed in claim 1, wherein the construction method comprises the following steps: in the second step, the crowbar is 40cm long, and the front end of the crowbar is a flat spine part.
4. The quick and nondestructive dismantling construction method for the cement concrete interlocking block as claimed in claim 1, wherein the construction method comprises the following steps: and in the fourth step, the peripheral interlocking blocks are removed in turn by removing the adjacent interlocking blocks.
5. The quick and nondestructive dismantling construction method for the cement concrete interlocking block as claimed in claim 1, wherein the construction method comprises the following steps: in the fifth step, in the pushing and detaching process of the forklift, the length of the detaching interlocking block is not more than 2 m.
6. The quick and nondestructive dismantling construction method for the cement concrete interlocking block as claimed in claim 1, wherein the construction method comprises the following steps: and seventhly, the stacking height of the interlocking blocks does not exceed 1 m.
Background
The concrete interlocking block structure is mutually locked, embedded and meshed through the building blocks, is favorable for load transmission and diffusion, and belongs to an absolute rigid plate on an elastic foundation. The small scale absolutely rigid slabs can be subjected to less flexural tensile stress than the monolithic concrete pavement slab, and therefore can be reduced in thickness, but the requirements for compressive strength are relatively higher. This arrangement has the advantage of creating a regular "rough-textured" surface by the seams, which facilitates vehicle travel and also tends to prevent the driver from traveling too quickly. Meanwhile, the small-scale rigid plate has good stress bearing performance, can greatly reduce the thickness of the surface layer, and is often suitable for places bearing heavy load and running slow traffic, such as wharfs, storage yards and the like. And the interlocking blocks need to be dismantled aiming at the condition that the stock dump which is old in service life needs to be rebuilt.
The traditional process for removing the interlocking blocks comprises the following steps: first, the lateral concrete or lateral interlocking blocks are removed using a crusher. The interlocking blocks are then manually removed using a crowbar and a small hammer. The reusable interlocking blocks are transported to a designated area in the field area by a trolley, and the damaged interlocking blocks are transported out of the field area by a dump truck.
The problems encountered in the interlocking block removal construction by the conventional process are mainly as follows:
(1) the breakage rate is high, and the breakage of the interlocking blocks is caused in the mechanical construction process because the crusher is adopted to assist manual removal.
(2) The construction efficiency is low, the manufacturing cost is high, manual large interlocking blocks are removed, damage rate of the interlocking blocks is reduced, the utilization rate of the manual interlocking blocks is low, and manual removing efficiency is low.
In view of the above technical problems, improvements are needed.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides the construction method for quickly and nondestructively removing the cement concrete interlocking block, which has the advantages of simple equipment, convenience in operation, guaranteed construction period, safe construction, easy quality control and low construction cost.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows: a construction method for quickly and nondestructively removing a cement concrete interlocking block comprises the following steps:
the method comprises the following steps: construction preparation;
before construction, each professional technician should arrive on site in time, prepare various required devices and tools, familiarize with the area for removing the interlocking block, familiarize with the specifications of the interlocking block according to the archived design drawing, facilitate the subsequent removal operation and the construction technology to meet the end, clean up sundries in the area for removing the operation, and ensure the normal traffic of a transport passage;
step two: dismantling the first interlocking block:
inserting crowbars into two sides of the interlocking block, pulling out the interlocking block from two sides of the interlocking block by using a small tool clamp after the interlocking block is loosened, wherein disturbance to the peripheral interlocking block needs to be reduced in the process of dismounting, and the peripheral interlocking block is prevented from being damaged;
step three: dismantling a first interlocking block:
on the basis of the second step, simultaneously weakening the interlocking effect of adjacent interlocking blocks, loosening the peripheries of the interlocking blocks by using a crowbar, then removing the interlocking blocks, and sequentially removing other interlocking block strips by using the method;
step four: unlocking the peripheral interlocking block:
on the basis of the third step, along with the removal of a plurality of interlocking blocks, the interlocking effect among the interlocking blocks is weakened, and in order to facilitate the mechanical entry and removal operation, the peripheral interlocking blocks are removed by a crowbar;
step five: mechanically removing the interlocking block:
the interlocking block is slowly pushed forwards along a certain direction by using a flat forklift with a welded steel plate to remove the interlocking block, in order to reduce the breakage rate of the interlocking block, the interlocking block is directly conveyed to a loading and unloading automobile by using the forklift, and the interlocking block needs to be slowly put in when being unloaded, so that the interlocking block is prevented from being damaged due to collision;
step six: cleaning a mechanical working surface;
manually removing corners of the forklift which cannot be removed by using a crowbar; the old interlocking cushion layer left after the mechanical dismantling is removed, so that the influence on the subsequent construction process is reduced;
step seven: carrying the interlocking blocks;
and (4) carrying the interlocking blocks to an interlocking block stacking site by using a dump truck, wherein the stacking site needs to be leveled and the lower layer is cushioned by using cushion blocks.
As a preferable aspect of the present invention, in the first step, the interlocking block area includes a first interlocking block, and a peripheral interlocking block.
In a preferred embodiment of the present invention, in the second step, the crowbar has a length of 40cm, and the front end of the crowbar is a flat spine.
As a preferable scheme of the present invention, in the fourth step, the peripheral interlocking blocks are removed in such a way that adjacent interlocking blocks are removed in sequence.
In a preferable scheme of the invention, in the fifth step, the length of the dismantling interlocking block does not exceed 2m in the process of pushing the forklift to dismantle.
In a preferred embodiment of the present invention, in the seventh step, the stacking height of the interlocking blocks does not exceed 1 m.
The invention has the beneficial effects that:
1. the invention has simple structure and ingenious design; the construction method is suitable for large-area interlocking block dismantling operation, the construction speed is high, the interlocking block availability is high, and the machinery is simple.
2. The invention develops a nondestructive first interlocking block dismantling process, and the first interlocking blocks in a field are dismantled through manual cooperation with a small tool, so that the interlocking force among the interlocking blocks is released.
3. According to the invention, a process for removing and unlocking interlocking blocks in an area is developed, the interlocking blocks are manually removed into a plurality of interlocking blocks by matching with a crowbar, and a free surface is opened for removing the surface layer of the subsequent interlocking blocks.
4. The invention develops a rapid removal process of interlocking blocks in an area, a flat-nose forklift with a welded steel plate is slowly pushed forward on a working surface unlocked manually, and the removed interlocking blocks have low breakage rate and high repeatable utilization rate.
5. The method has the advantages of clear process flow, simple equipment, convenient operation and capability of ensuring the construction period.
6. The invention has safe construction and easy quality control.
Drawings
FIG. 1 is a schematic illustration of the interlocking block unlocking sequence of the present invention;
FIG. 2 is a flow chart of the construction process of the present invention;
reference numbers in the figures: first interlocking block 1, first interlocking block 2 and peripheral interlocking block 3.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example (b):
the construction technology for rapidly and nondestructively removing the recycled cement concrete interlocking blocks provided by the embodiment is a schematic diagram of an interlocking block unlocking sequence as shown in fig. 1, a nondestructive removing process of a first interlocking block is developed, the first interlocking block 1 in a field is removed through manual matching with a small tool, and interlocking force among the interlocking blocks is released; the first interlocking block 2 can then be removed: a process for removing and unlocking interlocking blocks in an area is developed, the peripheral interlocking blocks 3 are removed by manually matching with a crowbar, and a free surface is opened for the subsequent surface layer removal of the interlocking blocks. The rapid removal process of the interlocking blocks in the area is researched and developed, a flat-nose forklift with a welded steel plate is slowly pushed forward on a working face of manual unlocking, and the removed interlocking blocks are low in breakage rate and high in repeatable utilization rate.
The invention has simple structure and ingenious design; the construction method is suitable for large-area interlocking block dismantling operation, the construction speed is high, the interlocking block availability is high, and the machinery is simple.
As shown in FIG. 2, the construction process of the present invention is a flow chart; specifically, the construction method for quickly and nondestructively removing the cement concrete interlocking block comprises the following steps:
the method comprises the following steps: construction preparation; before construction, each professional technician should arrive on site in time, prepare various required devices and tools, familiarize with the area for removing the interlocking block, familiarize with the specifications of the interlocking block according to the archived design drawing, facilitate the subsequent removal operation and the construction technology to meet the end, clean up sundries in the area for removing the operation, and ensure the normal traffic of a transport passage; wherein the interlocking block area includes a first interlocking block 1, a first interlocking block 2, and a peripheral interlocking block 3.
Step two: dismantling the first interlocking block: inserting crowbars into two sides of the interlocking block, pulling out the interlocking block from two sides of the interlocking block by using a small tool clamp after the interlocking block is loosened, wherein disturbance to the peripheral interlocking block needs to be reduced in the process of dismounting, and the peripheral interlocking block is prevented from being damaged; wherein, the length of crowbar is 40cm, and, the front end of crowbar is flat spine portion.
Step three: dismantling a first interlocking block: on the basis of the second step, simultaneously weakening the interlocking effect of adjacent interlocking blocks, loosening the peripheries of the interlocking blocks by using a crowbar, then removing the interlocking blocks, and sequentially removing other interlocking block strips by using the method;
step four: unlocking the peripheral interlocking block: on the basis of the third step, along with the removal of a plurality of interlocking blocks, the interlocking effect among the interlocking blocks is weakened, and in order to facilitate the mechanical entry and removal operation, the peripheral interlocking blocks are removed by a crowbar; specifically, the peripheral interlocking blocks are removed in such a way that adjacent interlocking blocks are sequentially removed;
step five: mechanically removing the interlocking block: the interlocking block is slowly pushed forwards along a certain direction by using a flat forklift with a welded steel plate to remove the interlocking block, in order to reduce the breakage rate of the interlocking block, the interlocking block is directly conveyed to a loading and unloading automobile by using the forklift, and the interlocking block needs to be slowly put in when being unloaded, so that the interlocking block is prevented from being damaged due to collision; in the pushing and removing process of the forklift, the length of the removing interlocking block is not more than 2 m.
Step six: cleaning a mechanical working surface; manually removing corners of the forklift which cannot be removed by using a crowbar; the old interlocking cushion layer left after the mechanical dismantling is removed, so that the influence on the subsequent construction process is reduced;
step seven: carrying the interlocking blocks; and (4) carrying the interlocking blocks to an interlocking block stacking site by using a dump truck, wherein the stacking site needs to be leveled, the lower layer is cushioned by using cushion blocks, and the stacking height of the interlocking blocks is not more than 1 m.
The achievement of the embodiment is successfully applied to projects such as reconstruction projects of various storage yards and the like, a nondestructive dismantling process of the first interlocking blocks is researched and developed, the first interlocking blocks in the fields are dismantled through manual cooperation of small tools, and the interlocking force among the interlocking blocks is released. A process for removing and unlocking interlocking blocks in an area is developed, the interlocking blocks are manually removed into a plurality of interlocking blocks by matching with a crowbar, and a free surface is opened for removing the surface layer of the subsequent interlocking blocks. The rapid removal process of the interlocking blocks in the area is researched and developed, a flat-nose forklift with a welded steel plate is slowly pushed forward on a working face of manual unlocking, and the removed interlocking blocks are low in breakage rate and high in repeatable utilization rate. The project core technology takes engineering as an object and a process as a core, applies the principle of system engineering, combines advanced technology and scientific management, has the characteristics of advancement, applicability, guarantee of engineering quality and safety, improvement of construction efficiency, reduction of engineering cost and the like, and belongs to a construction method which has advanced technology, obvious benefit, economy, applicability and energy conservation and environmental protection requirements; compared with the traditional construction technology, the construction method has the advantages of shortening the construction period, high construction efficiency, comprehensively saving the cost, achieving the expected effect of design, obtaining remarkable economic, environmental and social benefits, and having better popularization and application prospects.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention; thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Although the reference numerals in the figures are used more here: first interlocking block 1, first interlocking block 2, peripheral interlocking block 3, etc., but does not exclude the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.
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