Bending-resistant structural slab, production process and application thereof

文档序号:4200 发布日期:2021-09-17 浏览:86次 中文

1. A bending-resistant structural panel characterized by: the bending-resistant structure plate comprises a panel, set up main muscle, vice muscle on the panel, the panel with main muscle, vice muscle structure as an organic whole, main muscle, vice muscle are the cell type structure, main muscle, vice muscle are distributed in plane two-dimensional direction, the whole piece of ability of bending-resistant structure plate is stacked and is put things in good order.

2. The moment-resistant structural panel of claim 1, wherein: still set up the frame, the frame is the cell type structure, also is integrative structure with the panel, makes adjacent bending resistance structural slab overlap joint after setting up the frame.

3. The moment-resistant structural panel of claim 1, wherein: and the panel is subjected to punching, hollowing and molding treatment.

4. The moment-resistant structural panel of claim 1, wherein: and a special installation connecting port matched with the connecting piece is arranged on the panel.

5. The moment-resistant structural panel of claim 1, wherein: the main ribs and the auxiliary ribs can be any modeling curves and can be arranged in any direction according to plane load distribution; and bending-resistant rib grooves are arranged at the larger stress points.

6. The use of the bending-resistant structural panel of claim 1 in the inner frame of a fabricated building facade composite wall panel, a building enclosure, a steel structure floor bearing plate, a wind-resistant safety net, a building dust suppression protective net, a sandwich panel structural frame, a bearing plate structural frame and a decorative panel support panel.

7. A process for producing a moment-resistant structural panel of claim 1, comprising: the automatic production process flow of the material loading frame, the flattening machine, the automatic feeding machine, punching, stretching, rib rolling, tile pressing, distance cutting and frame shaping is completed.

Background

At present, the bending-resistant structural plate is mainly formed by a thick plate through unidirectional tile pressing and longitudinal forming, has weak strength in the transverse structure and is easy to bend and deform, and needs to be transversely additionally provided with a structural modeling support with certain density.

Disclosure of Invention

The invention aims to provide the bending-resistant structural plate which has the advantages of good structural strength, high production efficiency, optimized material utilization rate, wide application, simple assembly, easy formation of an automatic or semi-automatic production line and simple and flexible operation, can realize the effective load bearing function of a two-dimensional plane without welding the whole plate of a purlin, ensures that a thin-wall plate can also complete high-strength bearing capacity, can greatly save the use amount of structural materials, and can generate high economic benefit and social benefit when being applied to building plate engineering.

In order to achieve the technical purpose, the technical scheme of the invention is as follows:

the utility model provides a bending-resistant structural slab, includes the panel, set up main muscle, vice muscle on the panel, the panel with main muscle, vice muscle structure as an organic whole, main muscle, vice muscle are the cell structure, main muscle, vice muscle are distributed at plane two dimension direction, need not the whole board of welding purlin and just can realize two-dimensional plane's payload bearing function, and this kind of structure has improved bending-resistant structural slab's vertical and horizontal bending strength simultaneously, has still practiced thrift the structural material of bearing in a large number, and bending-resistant structural slab whole piece can be overlapped and put things in good order, and the adjacent overlap joint that can overlap, practices thrift packing transportation space.

The bending-resistant structural slab is also provided with the frames, the frames are of groove-shaped structures and are of integral structures with the panel, and the adjacent frames can be overlapped.

According to the bending-resistant structural plate, the panel is subjected to punching, hollowing and molding treatment.

According to the bending-resistant structural slab, the panel is provided with the special installation connecting port matched with the connecting piece, so that the adjacent slab surfaces can be conveniently connected, suspended and fixed;

in the bending-resistant structural slab, the main ribs and the auxiliary ribs can be any modeling curves and can be arranged in any direction according to plane load distribution; and bending-resistant reinforcing rib grooves are arranged at the larger stress points.

The bending-resistant structural slab is applied to the inner framework of the composite wall board of the vertical face of the fabricated building, the building enclosure, the bearing plate of the steel structure floor, the wind-resistant safety net, the building dust suppression protective net, the structural framework of the sandwich board, the structural framework of the bearing plate and the decorative board supporting panel.

A production process of a bending-resistant structural plate is completed by an automatic production process flow of a feeding frame, a flattening machine, an automatic feeding machine, punching, stretching, rib rolling, tile pressing, distance cutting and frame shaping.

Compared with the prior art, the invention has the following advantages and positive effects:

the invention provides a bending-resistant structural slab with higher structural strength and more reasonable structure, which can be directly used as a steel structure floor bearing plate, a wall board, a decorative board supporting panel, a dust suppression protective net of a scaffold after the panel is punched, a sandwich board framework and the like. The structure realizes the maximum bending strength under the same material condition, the safety coefficient is higher, the material utilization rate is better, the structure has the advantages of reasonable design, scientificity and practicability, industrial production line automation production can be realized, seamless butt joint with modern intelligent manufacturing technology can be realized, the production efficiency is improved, the use is convenient and flexible, a large amount of metal materials can be saved by the structure, the manufacturing cost is reduced, the effective load bearing function of a two-dimensional plane can be realized without welding or mounting the whole plate of the purlin, the adjacent overlapping function is realized, and the wide application range and the economic value are realized.

Drawings

The invention will be further described with reference to the accompanying drawings and examples, in which:

FIG. 1 is a diagrammatic representation of a planar structure of the present invention;

FIG. 2 is a schematic view of a cross-sectional structure of a panel according to the present invention;

FIG. 3 is a schematic view of the panel after the panel punching process according to the present invention;

FIG. 4 is a schematic view of the present invention used as a steel structure bearing plate;

FIG. 5 is a cross-sectional view of the sandwich panel skeleton construction of the present invention;

FIG. 6 is a schematic view of the present invention as an attached scaffold protective net;

symbols in the drawings and description thereof:

a panel 1; a main rib 2; a secondary rib 3; a frame 4; a dedicated connection port 5; bending-resistant reinforcing rib grooves 6; punching 7 on the plate surface; a steel structure beam 8; floor concrete mortar 9; a decorative panel 10; a filling material 11; an attached scaffold upright 12; a scaffold net hanging bracket 13; a wedge pin 14; a bolt set 15.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings and examples. It should be understood that the embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.

As shown in fig. 1-3, a bending-resistant structural slab, including panel 1, set up main muscle 2 on the panel 1, vice muscle 3, frame 4, panel 1 and main muscle 2, vice muscle 3, frame 4 structure as an organic whole, main muscle 2, vice muscle 3, frame 4 is the channel structure, main muscle 2, vice muscle 3 distributes in plane two-dimensional direction, need not to weld whole board of purlin and just can realize two-dimensional plane's effective load bearing function, this kind of structure has improved bending-resistant structural slab's vertical and horizontal bending strength simultaneously, whole piece of bending-resistant structural slab can be overlapped and put things in good order, adjacent frame can overlap joint, practice thrift packing transportation space. The panel 1 can be subjected to panel surface punching 7, hollowing and modeling treatment.

The panel 1 is provided with a special installation connector 5 which is matched with a special connecting piece after combination, so that the adjacent panels can be conveniently connected, suspended and fixed.

The main ribs 2 and the auxiliary ribs 3 can be any modeling curves and can be arranged in any direction according to plane load distribution; and bending-resistant reinforcing rib grooves 6 are arranged at the larger stress points.

The bending-resistant structural slab is applied to the inner framework of the composite wall board of the vertical face of the fabricated building, the building enclosure, the bearing plate of the steel structure floor, the wind-resistant safety net, the building dust suppression protective net, the structural framework of the sandwich board, the structural framework of the bearing plate and the decorative board supporting panel.

The production process of the anti-bending structural plate is completed by the automatic production process flows of feeding, flattening, automatic feeding, punching, stretching, ribbing, tile pressing, distance cutting and frame shaping.

Referring to fig. 1, 2 and 4, the bending-resistant structural plate according to the present invention is shown as a structural schematic view of an embodiment of a steel structural load-bearing plate.

Firstly, the bending-resistant structural slab which accords with the design strength of the steel structure is paved on a steel structure beam 8 and fixed, the adjacent bending-resistant structural slab is overlapped and placed through a frame 4 to realize seamless splicing and fixing, then concrete mortar 9 is paved on the bending-resistant structural slab, and the laying and installation work of the steel structure bearing plate is completed after the solidification through pouring, tamping and trowelling.

Referring to fig. 1, fig. 3 and fig. 5, a schematic structural view of an embodiment of the bending-resistant structural board as an inner skeleton of a sandwich board according to the present invention is shown.

Firstly, two sandwich board decoration panels 10 are respectively attached to the inner side of a special mold in opposite directions, a punched bending-resistant structural plate is positioned between the two panels through a special fixture, then a foaming adhesive and a sandwich filler 11 are filled between the bending-resistant structural plate and the two sandwich board decoration panels 10, the sandwich board is made after solidification and adhesion, and the finished sandwich board is taken out after the mold is opened.

Fig. 1, fig. 3 and fig. 6 are schematic structural views of the bending-resistant structural plate as an embodiment of the construction protection net after punching.

Firstly, a climbing frame net piece hanging support 13 is installed on a corresponding installation hole of an attached scaffold upright rod 12 through a bolt group 15, a connector 5 at the upper part of a punched bending-resistant structural plate is hung in a lower hook of the climbing frame net piece hanging support 13, the connector 5 below the punched bending-resistant structural plate is hung in an upper hook of the climbing frame net piece hanging support 13 in the same method, then a wedge-shaped pin 14 is inserted into a long strip hole of the climbing frame net piece hanging support 13 to be locked, the same operation flow can finish the connection and fixation of other transverse and longitudinal building protection nets, and thus the bending-resistant structural plate is used as a building protection net after punching and is safely hung and is guaranteed not to fall off.

While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the protection scope of the technical solution of the present invention.

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