Lateral soil pouring equipment for height-limited space in foundation pit and foundation pit earthwork excavation method
1. The utility model provides a limit for height space side direction equipment of falling soil in foundation ditch, its characterized in that includes:
the bearing pile comprises a bearing pile, a bearing sleeve and a bearing sleeve, wherein the outer diameter of the bearing pile is gradually increased from the upper end of the bearing pile to the lower end of the bearing pile;
the bearing pile is arranged on the bearing frame, and the bearing frame is provided with a cross beam;
the belt conveyor is provided with an input end and an output end which are opposite, the input end is arranged above the bearing pile, the output end is arranged below the cross beam, a first lug plate is formed at the input end, a vertical through hole aligned with the bearing pile is formed in the first lug plate, a second lug plate is formed at the output end, and a sling with adjustable length is connected between the second lug plate and the cross beam; and
the locking structure is arranged in the vertical through hole, a socket with an adjustable caliber is formed in the locking structure, the caliber of the socket is larger than the outer diameter of the upper end of the bearing pile and smaller than the outer diameter of the lower end of the bearing pile, and the socket of the locking structure is movably sleeved on the bearing pile.
2. The confined space lateral dumping apparatus in a foundation pit of claim 1, wherein said locking structure comprises:
the inner wall of the vertical through hole is provided with a plurality of socket slots, the socket slots are respectively arranged on two opposite sides of the vertical through hole, one end of the movable plugboard is movably inserted into the socket slots, the other end of the movable plugboard extends into the vertical through hole, and the other ends of the movable plugboards are enclosed to form the socket; and
and the driving components are used for driving the movable inserting plates to abut against two opposite sides of the pressure-bearing pile and are arranged in the vertical through holes.
3. The confined space lateral dumping apparatus in a foundation pit of claim 2, wherein said drive assembly includes:
the cover plate is detachably arranged at the upper end opening of the vertical through hole and is provided with a through hole;
the wheel rim is rotatably arranged on the inner side of the cover plate, an inner hole aligned to the through hole is formed in the wheel rim, the aperture of the inner hole is larger than that of the through hole, the pressure-bearing pile is arranged in the inner hole and the through hole in a penetrating mode, an uplink rack is arranged on the inner wall of the inner hole, and a circle of the uplink rack is arranged in the circumferential direction of the inner hole; and
the gear rotationally install in the inboard of apron, the upper portion of gear mesh in go upward the rack, the activity picture peg towards the bar hole has been seted up to one side of apron, the inner wall in bar hole is formed with down rack, down rack is followed the depth direction of socket sets up, the lower part of gear extends in the bar hole and mesh in down rack.
4. The height-limited space lateral dumping equipment in a foundation pit according to claim 1, wherein a plurality of the socket slots are arranged at equal intervals along the circumferential direction of the vertical through hole.
5. The height-limited space lateral dumping equipment in a foundation pit according to claim 1, wherein the other end of the movable inserting plate forms an arc-shaped groove, and the radian of the arc-shaped groove is matched with the radian of the circumferential surface of the bearing pile.
6. The apparatus for laterally dumping soil in a limited height space within a foundation pit according to claim 1, wherein said number of said support frames is two, and said cross beam is connected to both of said support frames.
7. A foundation pit earth excavation method is characterized by comprising the following steps:
providing height-limited space lateral soil dumping equipment in a foundation pit according to any one of claims 1-6, and embedding a pressure-bearing pile in soil below the height-limited space of the foundation pit to be excavated;
installing a supporting frame on the upper part of the soil outside the height-limited space;
hoisting a belt conveyor into the height-limited space to enable a socket of a locking structure to be aligned to the upper end of the bearing pile, and arranging a second lug plate at the output end of the belt conveyor below a cross beam of the support frame;
adjusting the caliber of a socket of the locking structure to enable the caliber of the socket to be larger than the outer diameter of the upper end of the pressure-bearing pile and smaller than the outer diameter of the lower end of the pressure-bearing pile, and movably sleeving the socket of the locking structure on the upper end of the pressure-bearing pile;
hanging the second lug plate on the cross beam through a sling, so that the belt conveyor is arranged in a semi-fixed state along the horizontal direction;
excavating soil below the height-limited space, placing excavated muck at the input end of the belt conveyor, and intensively piling and unloading the muck to the upper part of the soil outside the height-limited space through the output end of the belt conveyor;
and transferring the centralized piled and unloaded dregs to the outside of the foundation pit.
Background
When the ultra-low clearance deep foundation pit under the 220KV high-voltage line is constructed, in order to meet the vertical safety distance of more than 6m with the high-voltage line, the height of equipment used for construction and the construction height of construction machinery are only left to be 8.49 m. Therefore, in the earth excavation stage of the deep foundation pit, the long-arm excavator cannot be constructed under a high-voltage line, and the excavation efficiency and the unearthing efficiency are seriously reduced. On the spot, construction measures such as grab buckets, electric cranes and the like are considered, but the excavation efficiency cannot be really improved due to small tool capacity, low efficiency and the like.
Disclosure of Invention
In order to overcome the defects in the prior art, the lateral soil dumping equipment for the height-limited space in the foundation pit and the foundation pit earthwork excavation method are provided so as to solve the problem that under the condition of ultralow clearance height, the excavation of the deep foundation pit earthwork cannot adopt a large excavator, but only can adopt a small excavation machine to seriously influence the excavation efficiency.
In order to achieve the above object, a lateral soil dumping device for height-limited space in a foundation pit is provided, which comprises:
the bearing pile comprises a bearing pile, a bearing sleeve and a bearing sleeve, wherein the outer diameter of the bearing pile is gradually increased from the upper end of the bearing pile to the lower end of the bearing pile;
the bearing pile is arranged on the bearing frame, and the bearing frame is provided with a cross beam;
the belt conveyor is provided with an input end and an output end which are opposite, the input end is arranged above the bearing pile, the output end is arranged below the cross beam, a first lug plate is formed at the input end, a vertical through hole aligned with the bearing pile is formed in the first lug plate, a second lug plate is formed at the output end, and a sling with adjustable length is connected between the second lug plate and the cross beam; and
the locking structure is arranged in the vertical through hole, a socket with an adjustable caliber is formed in the locking structure, the caliber of the socket is larger than the outer diameter of the upper end of the bearing pile and smaller than the outer diameter of the lower end of the bearing pile, and the socket of the locking structure is movably sleeved on the bearing pile.
Further, the locking structure includes:
the inner wall of the vertical through hole is provided with a plurality of socket slots, the socket slots are respectively arranged on two opposite sides of the vertical through hole, one end of the movable plugboard is movably inserted into the socket slots, the other end of the movable plugboard extends into the vertical through hole, and the other ends of the movable plugboards are enclosed to form the socket; and
and the driving components are used for driving the movable inserting plates to abut against two opposite sides of the pressure-bearing pile and are arranged in the vertical through holes.
Further, the driving assembly includes:
the cover plate is detachably arranged at the upper end opening of the vertical through hole and is provided with a through hole;
the wheel rim is rotatably arranged on the inner side of the cover plate, an inner hole aligned to the through hole is formed in the wheel rim, the aperture of the inner hole is larger than that of the through hole, the pressure-bearing pile is arranged in the inner hole and the through hole in a penetrating mode, an uplink rack is arranged on the inner wall of the inner hole, and a circle of the uplink rack is arranged in the circumferential direction of the inner hole; and
the gear rotationally install in the inboard of apron, the upper portion of gear mesh in go upward the rack, the activity picture peg towards the bar hole has been seted up to one side of apron, the inner wall in bar hole is formed with down rack, down rack is followed the depth direction of socket sets up, the lower part of gear extends in the bar hole and mesh in down rack.
Furthermore, a plurality of the socket slots are arranged at equal intervals along the circumferential direction of the vertical through hole.
Furthermore, the other end of the movable inserting plate forms an arc-shaped groove, and the radian of the arc-shaped groove is matched with the radian of the circumferential surface of the bearing pile.
Furthermore, the number of the supporting frames is two, and the cross beam is connected with the two supporting frames.
The invention provides a foundation pit earthwork excavation method, which comprises the following steps:
providing height-limited space lateral soil dumping equipment in a foundation pit, and embedding a pressure-bearing pile in soil below the height-limited space of the foundation pit to be excavated;
installing a supporting frame on the upper part of the soil outside the height-limited space;
hoisting a belt conveyor into the height-limited space to enable a socket of a locking structure to be aligned to the upper end of the bearing pile, and arranging a second lug plate at the output end of the belt conveyor below a cross beam of the support frame;
adjusting the caliber of a socket of the locking structure to enable the caliber of the socket to be larger than the outer diameter of the upper end of the pressure-bearing pile and smaller than the outer diameter of the lower end of the pressure-bearing pile, and movably sleeving the socket of the locking structure on the upper end of the pressure-bearing pile;
hanging the second lug plate on the cross beam through a sling, so that the belt conveyor is arranged in a semi-fixed state along the horizontal direction;
excavating soil below the height-limited space, placing excavated muck at the input end of the belt conveyor, and intensively piling and unloading the muck to the upper part of the soil outside the height-limited space through the output end of the belt conveyor;
and transferring the centralized piled and unloaded dregs to the outside of the foundation pit.
The invention has the advantages that the height-limited space lateral dumping device in the foundation pit is applied to the height-limited space of the foundation pit, the bearing pile is embedded in the soil body in the height-limited space of the foundation pit, the support frame is erected on the soil body outside the height-limited space, the input end of the belt conveyor is sleeved on the upper part of the bearing pile through the locking structure, the output end of the belt conveyor is arranged on the cross beam of the support frame in a height-adjustable manner through the sling, the soil body in the height-limited space is excavated in the height-limited space through the small-sized excavating device, the residue soil is conveyed to a soil unloading point outside the height-limited space through the side of the belt conveyor to be accumulated in a centralized manner, along with the increase of the excavation depth of the foundation pit in the height-limited space (namely the descending of the excavating surface), the spigot of the locking structure is adjusted to be gradually expanded, so that the input end of the belt conveyor gradually moves downwards along the bearing pile, and simultaneously the output end of the belt conveyor is lowered through the sling, the belt conveyor is always arranged in a horizontal state and continuously stacks the excavated dregs at the soil unloading point, and the soil unloading point is not limited by height limitation, so that the concentrated stacked dregs can be transported out of the field by large equipment, and the excavation efficiency and speed of the soil body in the height-limited space of the foundation pit are greatly improved.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, made with reference to the accompanying drawings in which:
fig. 1 is a schematic structural diagram of a height-limited space lateral dumping device in a foundation pit according to an embodiment of the invention.
Fig. 2 is a schematic structural diagram of an input end of a belt conveyor according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of the locking structure according to the embodiment of the present invention.
Fig. 4 is a schematic diagram of the engagement of the gear and the ascending rack according to the embodiment of the present invention.
Fig. 5 is a schematic structural diagram of an output end of the belt conveyor according to the embodiment of the invention.
Detailed Description
The present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
Referring to fig. 1 to 5, the present invention provides a lateral soil dumping apparatus for a height-limited space in a foundation pit, including: the device comprises a pressure-bearing pile 1, a support frame 2, a belt conveyor 3 and a locking structure 4.
The pressure-bearing pile is a circular truncated cone-shaped static pressure pile. Wherein, the bearing pile is the reducing pile, and is specific, and the external diameter of bearing pile 1 is crescent from the upper end of bearing pile 1 to the lower extreme of bearing pile 1.
The supporting frame 2 is arranged opposite to the bearing pile 1. The support frame 2 is provided with a cross beam 21. The cross beam 21 is connected with a sling 22 with adjustable length.
The belt conveyor 3 has an input end and an output end opposite to each other. The input end of the belt conveyor 3 is arranged above the bearing pile 1. The output end of the belt conveyor 3 is disposed below the cross beam 21. The input end of the belt conveyor 3 is formed with a first lug 31. The first ear plate 31 is provided with a vertical through hole aligned with the pressure-bearing pile 1. The output end of the belt conveyor 3 is formed with a second lug 32. The second ear plate 32 is attached to the lower end of the sling 22.
The locking structure 4 is arranged in the vertical through hole. An adjustable-caliber socket A is formed in the locking structure 4. The caliber of the socket A is larger than the outer diameter of the upper end of the pressure-bearing pile 1 and smaller than the outer diameter of the lower end of the pressure-bearing pile 1. The inserting opening A of the locking structure 4 is movably sleeved on the pressure-bearing pile 1.
The invention relates to a height-limited space lateral dumping device in a foundation pit, which is applied to the height-limited space of the foundation pit, a bearing pile is embedded in soil in the height-limited space of the foundation pit, a supporting frame is erected on the soil outside the height-limited space, the input end of a belt conveyor is sleeved on the upper part of the bearing pile through a locking structure, the output end of the belt conveyor is arranged on a cross beam of the supporting frame in a height-adjustable manner through a sling, the soil in the height-limited space is excavated out through a small-sized excavating device in the height-limited space, and muck is conveyed downwards to a dumping point outside the height-limited space through the side of the belt conveyor to be accumulated in a concentrated manner, along with the increase of the excavation depth of the foundation pit in the height-limited space, an insertion opening of the locking structure is adjusted to be gradually enlarged, so that the input end of the belt conveyor gradually moves downwards along the bearing pile, and simultaneously, the output end of the belt conveyor is lowered through the sling, so that the belt conveyor is always arranged in a horizontal state and continuously dumps the excavated muck to a dumping point, and because the soil unloading point is not limited by height limitation, the centralized stacked muck can be transferred to the outside of the field by using large-scale equipment, and further the excavation efficiency and speed of the soil body in the height-limited space of the foundation pit are greatly improved.
The locking structure enlarges the socket through gradual adjustment, and the outer diameter of the bearing pile is small at the top and large at the bottom, so that the input end of the belt conveyor can gradually move downwards along the axial direction of the bearing pile, the belt conveyor can simultaneously descend along with the descending of the excavation surface in the height-limited space of the foundation pit, and the small-sized excavation instrument can quickly and efficiently place excavated dregs at the input end of the belt conveyor.
Specifically, referring to fig. 3 and 4 in the present embodiment, the locking structure 4 includes: a plurality of movable plugboards 41 and a driving component.
Wherein, the inner wall of the vertical through hole at the input end of the belt conveyor is provided with a plurality of slots. The socket is arranged along the radial direction of the vertical through hole. A plurality of socket grooves are respectively arranged on two opposite sides of the vertical through hole. The movable inserting plate is in a long strip shape and is provided with a first end and a second end which are opposite. The first end of the movable inserting plate 41 is movably inserted into the slot. The second end of the movable inserting plate 41 extends into the vertical through hole. The second ends of the movable insertion sheets are enclosed to form the socket A.
The driving assembly is installed in the vertical through hole. The driving assembly is used for driving the movable inserting plates to move relatively or back to back along the radial direction of the vertical through holes. When the driving assembly simultaneously drives the plurality of movable inserting plates to move towards the axis of the vertical through hole along the radial direction of the vertical through hole, the inserting holes become small; and when the driving assembly drives the plurality of movable inserting plates to move towards the direction of the bottom of the slot along the radial direction of the vertical through hole, the inserting holes become large.
When the socket of the locking structure is sleeved on the bearing pile, the driving assembly is used for driving the plurality of movable insertion plates 41 to abut against two opposite sides of the bearing pile 1, so that the input end of the belt conveyor is locked on the bearing pile. When the belt conveyor needs to be moved downwards, the insertion opening is enlarged through the driving assembly, then the belt conveyor is lowered downwards, the belt conveyor moves downwards by a certain height and is locked on the bearing pile, and therefore the belt conveyor descends section by section to be matched with the height of the soil excavation surface in the height-limited space.
As a preferred embodiment, with continued reference to fig. 3 and 4, the drive assembly includes: a cover plate 421, a rim 422 and a gear 423.
The cover plate 421 is detachably mounted on the upper end of the vertical through hole. The cover 421 has a through hole.
The rim 422 is rotatably mounted to the inner side of the cover plate 421. The rim 422 is formed with an internal bore that aligns with the internal bore of the cover plate 421 bore. The bore diameter of the inner bore is larger than the bore diameter of the through-hole. The pressure-bearing pile 1 is arranged in the inner hole and the through hole in a penetrating mode. An upward rack 4221 is arranged on the inner side wall of the inner hole. The upper row of racks 4221 is arranged in a circle along the circumferential direction of the inner hole.
The gear 423 is rotatably installed at an inner side of the cover plate 421. The upper part of the gear 423 is engaged with the upper rack 4221. The side of the movable inserting plate 41 facing the cover plate 421 is provided with a strip-shaped hole. The inner wall of the strip-shaped hole is formed with a descending rack 411. The down rack 411 is disposed along the depth direction of the socket. The lower portion of the gear 423 extends into the strip hole and engages with the down rack 411.
In this embodiment, the inner hole, the through hole, the socket and the vertical through hole are coaxially arranged. The motor is installed to the bottom of apron, and the output coaxial of motor is installed drive gear, and drive gear meshes in the ascending rack. The wheel rim is rotated through the driving gear, and then the wheel rim drives the gears to rotate in the same direction at the same time, so that the movable inserting plates move relatively or back to back at the same time.
As a better implementation mode, the plurality of socket slots are arranged at equal intervals along the circumferential direction of the vertical through hole, so that the plurality of movable inserting plates are arranged in central symmetry by taking the axis of the vertical through hole as a symmetry center. In this embodiment, the number of the socket slots and the number of the movable insertion plates are four respectively. The four movable inserting plates are arranged in a cross shape.
In a preferred embodiment, the second end of the movable insert plate 41 forms an arc-shaped slot. The radian of the arc-shaped groove is matched with the radian of the circumferential surface of the pressure-bearing pile 1.
In the present embodiment, the number of the support frames 2 is two, and the cross member 21 is connected to the two support frames 2. The cross beam and the two support frames form a portal frame. The second ear plate of the input end of the belt conveyor is provided with a lifting hole, and the sling is arranged in the lifting hole in a penetrating way to be wound on the second ear plate, so that the output end of the belt conveyor is arranged in a suspension way, and the semi-fixed state of the belt conveyor is kept.
In this embodiment, the first ear plates are respectively formed on two opposite sides of the input end of the belt conveyor, and the second ear plates are respectively formed on two opposite sides of the output end of the belt conveyor.
The invention provides a foundation pit earthwork excavation method, which is used for earthwork excavation in a height-limited space in a foundation pit and comprises the following steps:
s1: and providing a height-limited space lateral soil dumping device in the foundation pit, and burying the pressure-bearing pile 1 in the soil body below the height-limited space of the foundation pit to be excavated.
S2: the support frame 2 is installed on the upper portion of the soil outside the height-limited space.
S3: the belt conveyor 3 is hoisted into the height-limited space so that the insertion opening a of the locking structure 4 is aligned with the upper end of the pressure-bearing pile 1, and the second lug plate 32 of the output end of the belt conveyor 3 is disposed below the cross beam 21 of the support frame 2.
S4: and adjusting the caliber of the socket A of the locking structure 4 to enable the caliber of the socket A to be larger than the outer diameter of the upper end of the pressure-bearing pile 1 and smaller than the outer diameter of the lower end of the pressure-bearing pile 1, and movably sleeving the socket A of the locking structure 4 on the upper end of the pressure-bearing pile 1.
S5: the second lug plate 32 is hung on the cross beam 21 by the slings 22, so that the belt conveyor 3 is arranged in a semi-fixed state along the horizontal direction.
S6: and excavating soil below the height-limited space, placing the excavated dregs at the input end of the belt conveyor 3, and intensively piling and unloading the dregs to the upper part of the soil outside the height-limited space through the output end of the belt conveyor 3.
S7: and transferring the centralized piled and unloaded dregs to the outside of the foundation pit.
The lateral soil dumping equipment for the height-limited space in the foundation pit aims at the construction of the height-limited space, such as a high-voltage line, especially the soil dumping under the high-voltage line, greatly improves the soil dumping efficiency in the height-limited space, can be recycled, and also needs to move an upper excavator and a lower excavator to be matched with the soil dumping during normal excavation construction. The height-limited space lateral dumping equipment in the foundation pit not only solves the problem of unearthing in the limited space, but also can transfer soil to a centralized point for unearthing, and greatly improves the unearthing efficiency.
The invention relates to height-limited space lateral dumping equipment in a foundation pit, in particular to a pile type semi-fixed low-altitude crawler lateral dumping device in a limited space, which is constructed under a high-voltage wire of the foundation pit. In the using process, the belt conveyor descends on the truncated cone-shaped static pressure pile section by gradually enlarging the inner diameter of the socket according to the descending of the excavation surface, and the elevation of the belt conveyor is adjusted along with the descending of the excavation surface.
The height-limited space lateral soil dumping equipment in the foundation pit can increase the soil dumping efficiency under a high-voltage line, in an underground structure or in other limited spaces within a determined time, the existing soil dumping modes and devices in the limited spaces have no advantages, the existing modes are basically electric cranes, grab buckets or other small-sized machines for dumping soil, and the methods have small tool capacity and extremely low efficiency. Lifting high voltage lines, or removing confined spaces and then unearthing, such methods as high voltage line lifting require the power department to coordinate the parties and the approval of government departments, which can result in significant cost increases.
The above description is only a preferred embodiment of the application and is illustrative of the principles of the technology employed. It will be appreciated by a person skilled in the art that the scope of the invention as referred to in the present application is not limited to the embodiments with a specific combination of the above-mentioned features, but also covers other embodiments with any combination of the above-mentioned features or their equivalents without departing from the inventive concept. For example, the above features may be replaced with (but not limited to) features having similar functions disclosed in the present application.
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