One-step forming machine for slicing and slitting flower mud

文档序号:404 发布日期:2021-09-17 浏览:64次 中文

1. The utility model provides a flower mud section slitting one shot forming machine which characterized in that includes:

the rack is vertically arranged on the ground, and the middle part of the rack is provided with two upright posts;

the workbench is arranged on the rack and positioned on the front side of the upright post;

the horizontal pushing mechanism comprises a power part and a pushing strip connected with the power part, the pushing strip is attached to the upper surface of the workbench, and the power part drives the pushing strip to slide on the workbench;

the vertical cutting mechanism comprises a driving piece and a cutting piece connected with the driving piece, the driving piece drives the cutting piece to move up and down along the upright post, and the cutting piece comprises a cutter for cutting the flower mud;

the clamping and conveying mechanism comprises a clamping assembly arranged above the cutting piece and a conveying assembly connected with the clamping assembly, the clamping assembly can clamp and loosen floral foam spread out of the cutter, and the conveying assembly can drive the clamping assembly to do reciprocating motion to perform blanking.

2. The floral foam slicing and slitting once-forming machine as set forth in claim 1, wherein the cutter further comprises;

the portal frames are divided into two groups and are connected to the two groups of upright columns in a sliding manner;

the supporting frame is connected between the two groups of portal frames;

the cutter includes horizontal sword and many perpendicular swoves, the both ends of horizontal sword link to each other with two sets of portal frames, and many perpendicular swoves are along the length direction evenly distributed of horizontal sword, the both ends of erecting the sword link to each other with horizontal sword and support frame respectively, form the cutting chamber between two adjacent perpendicular swoves.

3. The floral foam slicing and slitting one-time forming machine as claimed in claim 2, wherein the driving member comprises:

the stepping motor is arranged at the bottom of the rack;

one side of the chain component is connected with the stepping motor;

the transmission rod is rotatably connected to the rack and is connected with the other side of the chain assembly;

the speed reducers are divided into two groups and are respectively connected with the two ends of the transmission rod;

the screw rods are divided into two groups and are respectively connected with the two groups of speed reducers;

the side walls of the two groups of portal frames are connected with connecting sleeves, and the connecting sleeves are in threaded connection with the lead screws.

4. The floral foam slicing and slitting one-time forming machine according to claim 1, wherein the power member comprises:

the driving motor is arranged at the bottom of the frame;

the gear is connected with a rotating shaft of the driving motor;

two groups of connecting plates are arranged and are respectively connected with the two sides of the pushing strip;

and one side of the rack is connected with a connecting plate, and the other side of the rack is meshed with the gear.

5. The floral foam slicing and slitting one-time forming machine according to claim 1, wherein the clamping assembly comprises:

the two ends of the clamping rod are connected with the conveying assembly;

the clamping cylinder is arranged in the same direction as the clamping rod, and the bottom of the clamping cylinder is connected to the clamping rod;

the fixed clamping plate is connected to the side wall of one end of the clamping rod;

the movable clamping plate is arranged opposite to the fixed clamping plate and is connected to the side wall of the other end of the clamping rod in a sliding manner;

and a piston rod of the clamping cylinder is connected with one side of the movable clamping plate.

6. The one-step forming machine for slicing and slitting floral foam according to claim 5,

sliding rails are arranged at the positions of the machine frame corresponding to the two ends of the clamping rod, and a cross rod is connected between the end parts of the two sliding rails far away from the clamping rod;

the delivery assembly comprises:

the conveying cylinder is connected to the cross rod;

the slide bars are two groups and are respectively connected with the two ends of the clamping bar, and the two groups of slide bars are connected on the two groups of slide rails in a sliding manner.

7. The flower mud slicing and slitting once-forming machine according to claim 1, further comprising a console, wherein the console is connected with each mechanism;

the upper part of the upright post is provided with an upper limit switch, the lower part of the upright post is provided with a lower limit switch, and the upper limit switch and the lower limit switch are electrically connected with the console;

when the cutter moves to the top, the upper limit switch receives a signal; when the cutter moves to the lowest part, the lower limit switch receives a signal.

8. The flower mud slicing and slitting once-forming machine according to claim 6, further comprising a console, wherein the console is connected with each mechanism; and a top limit switch is arranged in front of the conveying cylinder, and when a piston rod of the conveying cylinder contracts to the shortest position, the top limit switch receives a signal.

Background

The foam of flowers that just produce is bigger, makes cubic flower mud according to market needs, and the truncation machine, found cutter, flat pusher process the flower foam, often will process it into the flower mud that has specific thickness and process into the lamellar body through the truncation machine, and found cutter carries out the vertical position and peels or the stripping and slicing, and the flat pusher carries out the strip cutting to the flower foam who becomes the lamellar body, also can carry out the function of stamp and stripping at the PLC flat pusher simultaneously.

The floral foam has certain toughness, meanwhile, the fragility of the floral foam is higher, and if the floral foam is not stressed properly in the processing process, the floral foam is easy to break; therefore, the horizontal cutting machine, the vertical cutting machine and the horizontal pushing machine for cutting the floral foam not only need to meet the basic requirements of cutting and knife edge leveling, but also need to run stably, and avoid the rupture of the floral foam. The cutting process has two procedures at least to accomplish the cutting to the product to because carry out work alone when truncation machine, vertical slitter and horizontal pusher, all need 2 people or more than 2 people to debug equipment and put the right work of product between the three, at the in-process of cutting equipment work, because adopt the saw blade cutting, can produce a large amount of dust and air contaminant. Therefore, how to reduce the manual operation and improve the efficiency of flower mud cutting is a problem to be solved.

Disclosure of Invention

Therefore, the invention provides a one-step molding machine for slicing and slitting flower mud, which aims to solve the problem of low efficiency caused by the fact that flower mud is conveyed, cut and slit by adopting separate equipment in the prior art.

In order to achieve the above purpose, the invention provides the following technical scheme:

a one-time forming machine for slicing and slitting flower mud comprises:

the rack is vertically arranged on the ground, and the middle part of the rack is provided with two upright posts;

the workbench is arranged on the rack and positioned on the front side of the upright post;

the horizontal pushing mechanism comprises a power part and a pushing strip connected with the power part, the pushing strip is attached to the upper surface of the workbench, and the power part drives the pushing strip to slide on the workbench;

the vertical cutting mechanism comprises a driving piece and a cutting piece connected with the driving piece, the driving piece drives the cutting piece to move up and down along the upright post, and the cutting piece comprises a cutter for cutting the flower mud;

the clamping and conveying mechanism comprises a clamping assembly arranged above the cutting piece and a conveying assembly connected with the clamping assembly, the clamping assembly can clamp and loosen floral foam spread out of the cutter, and the conveying assembly can drive the clamping assembly to do reciprocating motion to perform blanking.

Further, the cutting member further comprises;

the portal frames are divided into two groups and are connected to the two groups of upright columns in a sliding manner;

the supporting frame is connected between the two groups of portal frames;

the cutter includes horizontal sword and many perpendicular swoves, the both ends of horizontal sword link to each other with two sets of portal frames, and many perpendicular swoves are along the length direction evenly distributed of horizontal sword, the both ends of erecting the sword link to each other with horizontal sword and support frame respectively, form the cutting chamber between two adjacent perpendicular swoves.

Further, the driving member includes:

the stepping motor is arranged at the bottom of the rack;

one side of the chain component is connected with the stepping motor;

the transmission rod is rotatably connected to the rack and is connected with the other side of the chain assembly;

the speed reducers are divided into two groups and are respectively connected with the two ends of the transmission rod;

the screw rods are divided into two groups and are respectively connected with the two groups of speed reducers;

the side walls of the two groups of portal frames are connected with connecting sleeves, and the connecting sleeves are in threaded connection with the lead screws.

Further, the power member includes:

the driving motor is arranged at the bottom of the frame;

the gear is connected with a rotating shaft of the driving motor;

two groups of connecting plates are arranged and are respectively connected with the two sides of the pushing strip;

and one side of the rack is connected with a connecting plate, and the other side of the rack is meshed with the gear.

Further, the clamping assembly comprises:

the two ends of the clamping rod are connected with the conveying assembly;

the clamping cylinder is arranged in the same direction as the clamping rod, and the bottom of the clamping cylinder is connected to the clamping rod;

the fixed clamping plate is connected to the side wall of one end of the clamping rod;

the movable clamping plate is arranged opposite to the fixed clamping plate and is connected to the side wall of the other end of the clamping rod in a sliding manner;

and a piston rod of the clamping cylinder is connected with one side of the movable clamping plate.

Furthermore, slide rails are arranged at the positions of the machine frame corresponding to the two ends of the clamping rod, and a cross rod is connected between the end parts of the two slide rails far away from the clamping rod;

the delivery assembly comprises:

the conveying cylinder is connected to the cross rod;

the slide bars are two groups and are respectively connected with the two ends of the clamping bar, and the two groups of slide bars are connected on the two groups of slide rails in a sliding manner.

Further, the device also comprises a control console, wherein the control console is connected with each mechanism;

the upper part of the upright post is provided with an upper limit switch, the lower part of the upright post is provided with a lower limit switch, and the upper limit switch and the lower limit switch are electrically connected with the console;

when the cutter moves to the top, the upper limit switch receives a signal; when the cutter moves to the lowest part, the lower limit switch receives a signal.

Further, the device also comprises a control console, wherein the control console is connected with each mechanism; and a top limit switch is arranged in front of the conveying cylinder, and when a piston rod of the conveying cylinder contracts to the shortest position, the top limit switch receives a signal.

The invention has the following advantages:

1. and the cutting and slitting actions are completed simultaneously, so that the cutting and slitting machine is quicker and more efficient compared with the mode that two devices are adopted to complete the two operations.

2. Realize carrying, the automation of cutting and unloading, the flower mud piece can accomplish cutting and unloading operation automatically after putting into, need not the manpower, more labour saving and time saving.

3. And dust pollution is avoided, and compared with sawing, the automatic cutter is adopted to press down for cutting, so that dust is hardly generated, and the physical health of staff is guaranteed.

4. Control is accurate, through setting up limit switch, limit switch and top limit switch down, guarantees that the length that the cutter fed is accurate and the flower mud strip can be accurately at same position unloading.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.

The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so that those skilled in the art can understand and read the present invention, and do not limit the conditions for implementing the present invention, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the functions and purposes of the present invention, should still fall within the scope of the present invention.

FIG. 1 is an axonometric view of a main view structure of a one-step forming machine for cutting a flower mud slice and a strip, which is provided by the invention;

FIG. 2 is an axonometric view of a side view structure of the one-step molding machine for slicing and slitting the flower mud provided by the invention;

FIG. 3 is an axonometric view of a rear view structure of the one-step molding machine for slicing and slitting the flower mud provided by the invention;

FIG. 4 is a schematic view of a connection relationship between a stepping motor and a chain assembly of the one-step molding machine for slicing and slitting flower mud provided by the invention;

FIG. 5 is a schematic structural view of a cutting member of the one-step molding machine for slicing and slitting flower mud provided by the invention;

fig. 6 is a schematic structural view of a clamping assembly of the flower mud slicing and slitting primary forming machine provided by the invention.

In the figure: 1. a frame; 11. a column; 12. a slide rail; 13. a cross bar; 14. an upper limit switch; 15. a lower limit switch; 16. a top limit switch; 2. a work table; 3. a horizontal pushing mechanism; 31. a drive motor; 32. A gear; 33. a rack; 34. a connecting plate; 35. pushing the strip; 4. a vertical cutting mechanism; 41. a stepping motor; 42. a chain assembly; 43. a transmission rod; 44. a reduction gearbox; 45. a lead screw; 46. a gantry; 47. A support frame; 48. a cutter; 481. a transverse cutter; 482. erecting a cutter; 49. connecting sleeves; 5. a clamping and conveying mechanism; 51. a clamping lever; 52. a clamping cylinder; 53. fixing the clamping plate; 54. a movable splint; 55. a conveying cylinder; 56. a slide bar; 6. a console.

Detailed Description

The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

A one-step molding machine for slicing and slitting flower mud is shown in figures 1 and 2 and comprises a frame 1, a workbench 2, a horizontal pushing mechanism 3, a vertical cutting mechanism 4 and a clamping and conveying mechanism 5. Each mechanism in this application is connected to a console 6.

Frame 1 erects subaerially, and the middle part of frame 1 is equipped with two vertically stands 11, 2 horizontal connections of workstation in the front side of stand 11, and 2 departments of workstation are located to flat push mechanism 3, and vertical cutting mechanism 4 is located on stand 11, presss from both sides tight conveying mechanism 5 and locates the rear side of stand 11.

The horizontal pushing mechanism 3 comprises a driving motor 31, a gear 32, a rack 33, a connecting plate 34 and a pushing strip 35. Drive motor 31 locates frame 1 below, and on gear 32 was located drive motor 31's the pivot coaxially, the propelling movement strip 35 was frame-shaped structure and hugged closely in the upper surface of workstation 2, and frame-shaped structure can guarantee that propelling movement strip 35 has great area of contact with the limiting plate, and the propelling movement strip 35 is more stable when sliding on workstation 2.

The two sets of connecting plates 34 are connected to two sides of the worktable 2, and the two sets of connecting plates 34 block two sides of the worktable 2 to prevent the push bars 35 from shifting when sliding.

The rack 33 is connected to a link plate 34 on one side and intermeshes with the gear 32 on the other side. When cutting the flower mud, put the flower mud on workstation 2 and paste mutually with the promotion strip, every time the flower mud is cuted certain length by perpendicular cutting mechanism 4, drive electric work and drive gear 32 and rotate, thereby gear 32 drives 33 horizontal migration of rack and stimulates propelling movement strip 35 and slides on workstation 2, and propelling movement strip 35 promotes the monoblock flower mud and removes the distance the same with last cutting length to carry out cutting next time.

As shown in fig. 3 and 4, the vertical cutting mechanism 4 includes a stepping motor 41, a transmission member, and a cutting member. The stepping motor 41 is arranged at the bottom of the frame 1, and the cutting member is arranged on the upright post 11, as shown in fig. 5, the cutting member comprises a portal frame 46, a support frame 47 and a cutter 48. Two groups of portal frames 46 are arranged and are respectively connected with the two upright posts 11 in a vertical sliding manner, the supporting frame 47 is connected to one side between the two groups of portal frames 46, and the cutter 48 is connected to the other side between the two groups of portal frames 46. The cutter 48 is composed of a transverse knife 481 and five vertical knives 482, two ends of the transverse knife 481 are connected with the portal frame 46, the five vertical knives 482 are uniformly distributed along the length direction of the transverse knife 481, the vertical knives 482 are perpendicular to the transverse knife 481, one side of each vertical knife 482 is connected with the transverse knife 481, the other side of each vertical knife 482 is connected with the support frame 47 to form a plurality of T-shaped structures, and any adjacent transverse knife 481 and the vertical knife 481 are combined with the support frame 47 to form a cutting cavity which is four in total.

The transmission part comprises a chain component 42, a transmission rod 43, a speed reducer and a lead screw 45. The transmission rod 43 is horizontally and rotatably connected to the bottom of the rack 1, the chain assembly 42 is composed of a chain and two chain wheels, one end of the chain assembly 42 is connected with the stepping motor 41, the transmission rod 43 at the other end is connected, two groups of speed reducers are respectively connected with two ends of the transmission rod 43, two screws 45 are vertically arranged above the transmission rod 43, the upper ends of the two screws are connected with the rack 1, and the lower ends of the two screws 45 are respectively connected with the two groups of speed reducers. The side walls of the two groups of portal frames 46 are connected with connecting sleeves 49, and the connecting sleeves 49 are in threaded connection with the screw rods 45.

When the stepping motor 41 works, the chain assembly 42 is driven to work and the transmission rod 43 is driven to rotate, the lead screw 45 is driven to rotate after being decelerated by the reducer, the lead screw 45 drives the portal frame 46 to move up and down through the connecting sleeve 49, and finally, the portal frame 46 drives the cutter 48 to lift up and down, so that the continuous cutting and resetting process of the cutter 48 is realized.

In order to ensure that the cutter 48 moves and feeds accurately, the upper limit switch 14 is arranged at the upper part of the upright post 11, the lower limit switch 15 is arranged at the lower part of the upright post 11, and the upper limit switch 14 and the lower limit switch 15 are electrically connected with the control console 6. When the cutter 48 moves to the position of the upper limit switch 14, the control console 6 receives the signal and accurately controls the stepping motor 41 to start to rotate forwards to drive the cutter 48 to move downwards; when the cutter 48 advances to the position of the lower limit switch 15, the control console 6 receives a signal and timely controls the stepping motor 41 to rotate reversely to drive the cutter 48 to move upwards, and the accurate repeated cutting of the flower mud is achieved.

When the cutter 48 cuts downwards, the transverse knife 481 is matched with the vertical knife 482 to cut the floral foam into four uniform parts, and when the cutter 48 cuts to the bottom, because the vertical knife 482 is squeezed between two adjacent groups of floral foam strips, a wedge-like effect is generated, and the floral foam strips cannot fall down when the cutter 48 is lifted upwards and can move upwards along with the cutter 48. Before cutting next time, the last flower mud strip can still be remained in the cutting cavity, along with cutting again, the flower mud strip of last time can be extruded out to the flower mud that waits to cut, and the flower mud strip of extruding is clamped by clamping conveying mechanism 5. And because present flower mud cutting all adopts the saw blade cutting, and adopts cutter 48 direct downcutting in this application, consequently can not produce the dust hardly, can not cause the injury to staff's health.

The clamping and conveying mechanism 5 comprises a clamping assembly and a conveying assembly, wherein the clamping assembly is arranged on the conveying assembly, and the conveying assembly is arranged on the conveying assembly rack 1.

As shown in fig. 3 and 6, the clamping assembly includes a clamping rod 51, a clamping cylinder 52, a fixed clamp plate 53, and a movable clamp plate 54. The clamping rod 51 is horizontally arranged, two ends of the clamping rod are connected with the conveying assembly, the clamping cylinder 52 and the clamping rod 51 are arranged in the same way, the bottom of the clamping cylinder 52 is connected with the clamping rod 51, the fixed clamp plate 53 is arranged opposite to the movable clamp plate 54, the fixed clamp plate 53 is fixedly connected onto the side wall of one end of the clamping rod 51, the movable clamp plate 54 is connected onto the side wall of the other end of the clamping rod 51 in a sliding mode, and the piston rod of the clamping cylinder 52 is connected with one side of the movable clamp plate 54.

The distance between the fixed clamping plate 53 and the movable clamping plate 54 is the length of the cutter 48, when the cutter 48 does not cut or cuts for the first time, the distance between the movable clamping plate 54 and the fixed clamping plate 53 is large, after the movable clamping plate 54 cuts again, the movable clamping plate can extrude the floral foam strips of the last time, after the floral foam strips are completely extruded, the piston rod of the clamping cylinder 52 contracts to drive the movable clamping plate 54 to slide on the clamping rod 51, the distance between the movable clamping plate 54 and the fixed clamping plate 53 is reduced, and the floral foam strips are clamped by matching with the fixed clamping plate 53.

The transport assembly includes a transport cylinder 55 and a slide rod 56. The both sides of pressing from both sides tight pole 51 are located to the pole 56 that slides totally two sets ofly and level, and the tip of two sets of poles 56 that slide links to each other with the both ends of pressing from both sides tight pole 51 respectively, and frame 1 corresponds two positions departments of sliding pole 56 below and all is equipped with slide rail 12, and the pole 56 horizontal slip of sliding is connected on slide rail 12, and two slide rails 12 are kept away from and are connected with horizontal pole 13 between the tip of pressing from both sides tight pole 51, and carry cylinder 55 horizontal connection on horizontal pole 13, and the piston rod of carrying cylinder 55 links to each other with the middle part of pressing from both sides tight pole 51. The fixed clamp plate 53 is formed by the end of the slide plate and the slide rail 12 protruding toward the side of the cutter 48.

The piston rod of the conveying cylinder 55 is in an extension state in an initial state, after the clamping assembly clamps the floral foam strips, the piston rod of the conveying cylinder 55 is contracted to drive the clamping assembly and the floral foam strips to move towards one side far away from the support, when the piston rod of the conveying cylinder 55 is contracted to the shortest position, the piston rod of the clamping cylinder 52 is extended to detach the floral foam strips, and the detached floral foam strips are connected and conveyed away through corresponding devices; the piston rod of the clamp cylinder 52 is then extended to move the clamp assembly to a side adjacent the post until it is back in position for the next transfer.

Thereby realizing the automatic conveying of the cut flower mud strips.

In order to realize accurate blanking position, a top limit switch 16 is arranged in front of the cylinder body of the conveying cylinder 55, when the piston rod of the conveying cylinder 55 is contracted to the shortest position, the top limit switch 16 senses the state and conveys the piston rod into the control platform 6, and the control platform 6 controls the piston rod of the conveying cylinder 55 to automatically extend out, so that the clamping assembly returns to the original position, and the phenomenon that the clamping assembly returns to the original position later or in advance is avoided.

The whole working process of the application is as follows:

firstly, the floral foam blocks are placed on the workbench 2, the flat pushing mechanism 3 drives the floral foam blocks to move to a station to be cut, the stepping motor 41 controls the cutter 48 to descend, cut and strip the floral foam blocks below the cutter 48, and after the cutter 48 descends to the bottom, the lower limit switch 15 senses the position of the cutter 48 and controls the stepping motor 41 to drive the cutter 48 to ascend.

The driving motor 31 controls the pushing strip 35 to push the floral foam blocks to move one station towards the cutter 48 again in the ascending process, the upper limit switch 14 senses signals when the cutter 48 ascends to the top, the stepping motor 41 controls the cutter 48 to descend and cut the floral foam blocks again, the floral foam strips cut last time are gradually pushed up in the cutting process, after the floral foam strips are completely ejected out, the clamping assembly clamps the four floral foam strips, the conveying assembly drives the clamping assembly to move towards one side far away from the upright post 11, when the position of the top limit switch 16 is reached, the floral foam is unloaded, and the conveying assembly automatically controls the clamping assembly to return to the original position. After the cutter 48 cuts once more, rise automatically, the flat push mechanism 3 pushes the floral foam piece one station once more, so repeat, until cutting this floral foam piece totally, then the flat push mechanism 3 returns to the initial position, puts into a floral foam piece again to carry out the cutting of next floral foam piece.

The invention has the following advantages:

1. and the cutting and slitting actions are completed simultaneously, so that the cutting and slitting machine is quicker and more efficient compared with the mode that two devices are adopted to complete the two operations.

2. Realize carrying, the automation of cutting and unloading, the flower mud piece can accomplish cutting and unloading operation automatically after putting into, need not the manpower, more labour saving and time saving.

3. And dust pollution is avoided, and compared with sawing, the automatic cutter is adopted to press down for cutting, so that dust is hardly generated, and the physical health of staff is guaranteed.

4. Control is accurate, through setting up limit switch 14, limit switch 15 and top limit switch 16 down, guarantees that the length that cutter 48 fed is accurate and the flower mud strip can be accurately at same position unloading.

Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.

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