Efficient pump station forebay trash blocking device and trash blocking method
1. The utility model provides a high-efficient pump station forebay trash device which characterized in that: comprises that
The two transmission chains (3) are arranged, the two transmission chains (3) are arranged in parallel at intervals, the transmission direction of the transmission chains (3) is the same as the water flow direction, and the upstream end of each transmission chain (3) is lower than the downstream end of each transmission chain (3);
the driven support shaft (2), the driven support shaft (2) is connected to the upstream ends of the two transmission chains (3);
the power device (1) is connected to the downstream ends of the transmission chains (3) and provides power for the rotation of the two transmission chains (3);
the trash rack is connected to the two transmission chains (3) and can rotate along with the two transmission chains (3);
the working bridge (7) is arranged at the output end of the trash rack, and is perpendicular to the water flow direction;
the upper part of the support frame is connected with two ends of the power device (1), and the lower part of the support frame is fixed on a channel side bank (8);
one end of the discharging rod (6) is fixedly connected to the upstream side of the working bridge (7), and the other end of the discharging rod (6) is connected with the supporting frame.
2. The efficient pump station forebay trash holding device of claim 1, wherein: the power device (1) comprises an electric motor (1-1), a driving force transmission shaft (1-2) and a driving gear (1-3), wherein the electric motor (1-1) is arranged on a channel side bank (8), the driving force transmission shaft (1-2) is connected with the electric motor (1-1), and two ends of the driving force transmission shaft (1-2) are connected with the downstream ends of two transmission chains (3) through the driving gear (1-3).
3. The efficient pump station forebay trash holding device of claim 2, wherein: the driving force transmission shaft (1-2) and the driving gear (1-3) are made of steel.
4. The efficient pump station forebay trash holding device of claim 1, wherein: the horizontal distance L between the passive support shaft (2) and the power device (1) is larger than the height difference H, and the ratio L/H of the height difference H is larger than 2.
5. The high-efficiency pump station forebay trash holding device of claim 1 or 4, wherein: the passive support shaft (2) comprises a driven force transmission shaft (2-1) and a driven gear (2-2); two ends of the power transmission shaft (2-1) are connected with the upstream ends of the two transmission chains (3) through driven gears (2-2).
6. The efficient pump station forebay trash holding device of claim 1, wherein: the two transmission chains (3) are respectively 15 cm-25 cm away from the inner side wall of the channel side bank (8).
7. The efficient pump station forebay trash holding device of claim 1, wherein: the trash rack comprises a plurality of transverse blocking rods (4), a plurality of vertical blocking rods (5) and a plurality of base plates; the base plates are uniformly and symmetrically fixedly connected to the two transmission chains (3); two ends of the transverse blocking rod (4) are respectively and fixedly connected to two corresponding backing plates on the two transmission chains (3); and a plurality of vertical blocking rods (5) are uniformly fixed on each transverse blocking rod (4) and are perpendicular to the transverse blocking rods (4).
8. The high efficiency pump station forebay trash holding device of claim 7, wherein: a discharging rod (6) is arranged between the adjacent vertical baffle vertical rods (5) positioned at the end head of the downstream end.
9. The efficient pump station forebay trash holding device of claim 1, wherein: the transmission chain (3) and the discharging rod (6) are made of steel.
10. The method for blocking the trash device of the high-efficiency pump station forebay according to any one of claims 1 to 9, which comprises the following steps,
the method comprises the following steps: fixing two ends of a driven power transmission shaft (2-2) in the driven support shaft (2) on the inner side walls of channel side banks on two sides of the aqueduct; fixing two ends of an active force transmission shaft (1-2) in a power device (1) on channel side banks (8) on two sides of an upstream side approach canal through support frames, and enabling the active force transmission shaft (1-2) to be higher than a passive support shaft (2);
step two: one end of a discharging rod (6) is fixedly connected to the upstream side of a working bridge (7), the other end of the discharging rod (6) is connected with a supporting frame, and an electric motor (1-1) in a power device (1) is arranged on a channel side bank (8);
step three: starting an electric motor (1-1) in the power device (1), wherein the electric motor (1-1) drives a driving force transmission shaft (1-2) to rotate so as to drive two transmission chains (3) to rotate;
step four: the trash rack is fixed on the two transmission chains (3) and pushes intercepted floaters to the discharging rod (6);
step five: the floating objects reach the working bridge (7) along the discharging rod (6);
step six: the floating objects on the working bridge (7) are cleaned.
Background
At the water inlet of the pump station, in order to prevent floating objects from interfering with the operation of the pump station, a trash holding device must be arranged. When a large-scale pump station pumps water, the water diversion flow velocity is very high, particularly in the flood season or the water supply peak period, the water diversion channel meets a large amount of floating objects such as dead branches, and if the trash blocking and the trash cleaning are not timely, the empty load operation of the pump station is caused, and the safety of the pump station is threatened.
In order to solve the problem, an automatic trash cleaning device such as a grab bucket or a conveyor belt is generally adopted, but the above mode is not suitable for blocking and cleaning trash at a high flow rate. In the existing patent technologies, for example, the patent technology with the application number of CN 110886278A (published 2020.03.17), a grab bucket is adopted for cleaning, which is easily supported by branches and the like, thus hindering the operation of the cleaning device and having low cleaning efficiency; for example, in the patent technology of CN111287148A (published japanese 2020.06.16), the collection device is easily blocked when the amount of floating objects is large by adopting lateral interception and trash blocking and transporting the floating objects to the collection device, so that the fault tolerance is low.
Disclosure of Invention
The invention provides a high-efficiency pump station forebay trash holding device and a trash holding method, aiming at effectively holding up floating objects and quickly conveying the floating objects out of a water inlet.
In order to achieve the purpose, the invention adopts the technical scheme that:
a high-efficiency pump station forebay trash blocking device comprises
The two transmission chains are arranged in parallel at intervals, the transmission direction of the transmission chains is the same as the water flow direction, and the upstream ends of the transmission chains are lower than the downstream ends of the transmission chains;
the driven support shaft is connected to the upstream ends of the two transmission chains;
the power device is connected to the downstream ends of the transmission chains and provides power for the rotation of the two transmission chains;
the trash rack is connected to the two transmission chains and can rotate along with the two transmission chains;
the working bridge is arranged at the output end of the trash rack and is perpendicular to the water flow direction;
the upper part of the support frame is connected with two ends of the power device, and the lower part of the support frame is fixed on the side bank of the channel;
one end fixed connection of discharge bar is in the upstream side of working bridge, and the other end of discharge bar is connected with the support frame.
The power device comprises an electric motor, a driving force transmission shaft and a driving gear, wherein the electric motor is arranged on the side bank of the channel, the driving force transmission shaft is connected with the electric motor, and two ends of the driving force transmission shaft are connected with the downstream ends of the two transmission chains through the driving gear.
The driving force transmission shaft and the driving gear are made of steel.
The horizontal distance L between the passive support shaft and the power device, and the ratio L/H of the height difference H is more than 2.
The passive support shaft comprises a driven force transmission shaft and a driven gear; and two ends of the power transmission shaft are connected with the upstream ends of the two transmission chains through driven gears.
The two transmission chains are respectively 15 cm-25 cm away from the inner side wall of the channel side bank.
The trash rack comprises a plurality of transverse blocking rods, a plurality of vertical blocking rods and a plurality of base plates; the plurality of backing plates are uniformly and symmetrically fixedly connected to the two transmission chains; two ends of the transverse blocking rod are respectively and fixedly connected to two corresponding backing plates on the two transmission chains; and a plurality of vertical blocking rods are uniformly fixed on each transverse blocking rod and are perpendicular to the transverse blocking rods.
And a discharging rod is arranged between the adjacent vertical baffle vertical rods positioned at the end head of the downstream end.
The transmission chain and the discharging rod are made of steel.
A trash holding method of a trash holding device of a front pool of a high-efficiency pump station comprises the following steps,
the method comprises the following steps: fixing two ends of a driven power transmission shaft in the driven support shaft on the inner side walls of channel side banks on two sides of the aqueduct; two ends of an active force transmission shaft in the power device are fixed on the side banks of the channels on two sides of the upstream side approach channel through support frames, and the active force transmission shaft is higher than the passive support shaft;
step two: one end of a discharge rod is fixedly connected to the upstream side of the working bridge, the other end of the discharge rod is connected with a support frame, and an electric motor in a power device is arranged on the bank of the channel side;
step three: starting an electric motor in the power device, wherein the electric motor drives a driving force transmission shaft to rotate so as to drive two transmission chains to rotate;
step four: the trash rack is fixed on the two transmission chains and used for pushing the intercepted floaters to the discharge rod;
step five: the floating objects reach the working bridge along the discharging rod;
step six: and cleaning the floating objects on the working bridge.
Has the advantages that:
according to the invention, a large amount of floating objects such as branches and leaves carried by upstream incoming water are intercepted by the trash rack, under the action of the power device, the floating objects are pushed obliquely upwards by the transverse blocking rod and the vertical blocking rod of the trash rack, under the action of the discharging rod, the floating objects are conveyed to the working bridge and then are conveyed to the outside of the field by manpower for centralized treatment, and the whole process is simple and convenient, the trash cleaning efficiency is high, and the fault tolerance rate is high.
The foregoing is merely an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood and to be implemented in accordance with the content of the description, the following is a detailed description of preferred embodiments of the present invention.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a plan view of the present invention;
fig. 2 is a longitudinal sectional view of the present invention.
In the figure: 1. a power plant; 2. a passive support shaft; 3. a drive chain; 4. a transverse blocking rod; 5. a vertical blocking rod; 6. a discharge rod; 7. a working bridge; 8. a channel side bank; 1-1, an electric motor; 1-2, an active force transmission shaft; 1-3, a driving gear; 2-1, driven power transmission shaft; 2-2 and a driven gear.
The foregoing is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clear and clear, and to implement them in accordance with the content of the description, the following is a detailed description of preferred embodiments of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
referring to fig. 1 and 2, the high-efficiency pump station forebay trash holding device comprises
The two transmission chains 3 are arranged, the transmission direction of the two transmission chains 3 which are arranged in parallel at intervals is the same as the water flow direction, and the upstream end of each transmission chain 3 is lower than the downstream end of each transmission chain 3;
the driven support shaft 2 is connected to the upstream ends of the two transmission chains 3;
the power device 1 is connected to the downstream ends of the transmission chains 3 and provides power for the rotation of the two transmission chains 3;
the trash rack is connected to the two transmission chains 3 and can rotate along with the two transmission chains 3;
the working bridge 7 is arranged at the output end of the trash rack, and is perpendicular to the water flow direction;
the upper part of the support frame is connected with two ends of the power device 1, and the lower part of the support frame is fixed on a channel side bank 8;
discharge rod 6, the one end fixed connection of discharge rod 6 is in the upstream side of working bridge 7, and the other end and the support frame of discharge rod 6 are connected.
When the device is applied specifically, the two ends of the passive support shaft 2 are fixed on the inner side walls of the channel side banks on the two sides of the aqueduct; fixing the power device 1 on channel side banks 8 on two sides of an upstream side approach channel through a support frame, and enabling the power device 1 to be higher than the driven support shaft 2; then, one end of a discharge rod 6 is fixedly connected to the upstream side of the working bridge 7, the other end of the discharge rod 6 is connected with a support frame, and an electric motor 1-1 in the power device 1 is arranged on a channel side bank 8; then, starting the power device 1 to drive the two transmission chains 3 to rotate; the trash rack fixed on the two transmission chains 3 pushes the intercepted floaters to the discharge rod 6; the floating objects reach the working bridge 7 along the discharging rod 6; after that, the floating objects on the working bridge 7 are cleaned.
According to the technical scheme, a large number of floaters such as branches and leaves carried by upstream incoming water are intercepted by the trash rack, the trash rack pushes the floaters obliquely upwards under the action of the power device 1, the floaters are conveyed to the working bridge 7 under the action of the discharging rod 6 and then conveyed to the outside of a field for centralized treatment manually, and the whole process is simple and convenient, high in trash cleaning efficiency and high in fault tolerance rate.
In this embodiment, the discharging rod 6 is disposed at the upstream rail of the working bridge 7, the discharging rod 6 is fixedly connected with the rail through the flange plate, and deflects upstream, and the inclination angle is greater than 45 °. By adopting the technical scheme, the floater can conveniently slide down under the action of the gravity force, and the device is prevented from being blocked.
The discharging rod 6 in the embodiment is made of steel, so that the service life can be effectively prolonged.
Working bridge 7 in this embodiment adopts reinforced concrete plate structure, also can adopt the steel construction when specifically using, and its both ends are fixed in the channel side wall, and both sides set up the protection railing for whole trash holding process can go on under the environment of safety.
Example two:
referring to fig. 1 and 2, in the first embodiment, the power device 1 includes an electric motor 1-1, a driving force transmission shaft 1-2 and a driving gear 1-3, the electric motor 1-1 is disposed on a channel side bank 8, the driving force transmission shaft 1-2 is connected with the electric motor 1-1, and two ends of the driving force transmission shaft 1-2 are connected with downstream ends of two transmission chains 3 through the driving gear 1-3.
Furthermore, the driving force transmission shaft 1-2 and the driving gear 1-3 are both made of steel.
When in actual use, firstly, two ends of a driven power transmission shaft 2-1 in a driven support shaft 2 are fixed on the inner side walls of channel side banks on two sides of a water diversion channel; fixing two ends of an active force transmission shaft 1-2 in the power device 1 on channel side banks 8 on two sides of the upstream side approach canal through support frames, and enabling the active force transmission shaft 1-2 to be higher than the passive support shaft 2; then, one end of a discharge rod 6 is fixedly connected to the upstream side of the working bridge 7, the other end of the discharge rod 6 is connected with a support frame, and an electric motor 1-1 in the power device 1 is arranged on a channel side bank 8; then, starting an electric motor 1-1 in the power device 1, wherein the electric motor 1-1 drives a driving force transmission shaft 1-2 to rotate, so that two transmission chains 3 are driven to rotate; the trash rack fixed on the two transmission chains 3 pushes the intercepted floaters to the discharge rod 6; the floating objects reach the working bridge 7 along the discharging rod 6; the floating objects on the working bridge 7 are then cleaned manually.
Example three:
referring to fig. 1 and 2, in the high-efficiency pump station forebay trash rack, on the basis of the first embodiment, the horizontal distance L between the passive support shaft 2 and the power device 1 is L, and the ratio L/H of the height difference H is larger than 2.
In practical use, the technical scheme is adopted, mainly considering that the slope of the inclined plane formed by the passive support shaft 2 and the power device 1 is not too large, and preventing a floating object from having large resistance to the blocking rod 4 under the action of self weight to damage the blocking rod 4; meanwhile, the buffer force action of water flow can be better utilized by the buffer slope, and the running efficiency of the device is improved.
Example four:
referring to fig. 1 and 2, in a high-efficiency pump station forebay trash rack, on the basis of the first embodiment or the third embodiment, a passive support shaft 2 comprises a driven transmission shaft 2-1 and a driven gear 2-2; two ends of the power transmission shaft 2-1 are connected with the upstream ends of the two transmission chains 3 through driven gears 2-2.
In practical use, the center position of the passive support shaft 2 is 50cm higher than the bottom of the channel, so as to prevent the stop rod 4 from contacting the bottom of the channel to obstruct the operation of the device under the condition that the chain is loosened at the later stage of the operation of the invention.
In the embodiment, the driven power transmission shaft 2-1 and the driven gear 2-2 are made of steel, so that the driven power transmission shaft is durable, and can better play a supporting role.
By adopting the technical scheme, the driven supporting shaft 2 not only plays a role in supporting the trash rack, but also passively rotates from the driven power transmission shaft 2-1 under the driving of the power device 1, so that the trash rack is guaranteed to better intercept drifted objects, and the drifted objects are conveniently pushed into the working bridge 7, thereby facilitating subsequent cleaning.
Example five:
referring to fig. 1 and 2, a high-efficiency pump station forebay trash device is based on the first embodiment: the two transmission chains 3 are respectively 15 cm-25 cm away from the inner side wall of the channel side bank 8.
When in actual use, the transmission chain 3 can sway left and right due to the influence of water flow, and the two transmission chains 3 adopt the technical scheme, so that the problem that the efficiency is influenced due to the friction between the transmission chains 3 and the side wall is avoided.
The transmission chain 3 in this embodiment is made of steel, so that the transmission chain 3 is durable.
Example six:
referring to fig. 1 and 2, a high-efficiency pump station forebay trash device is based on the first embodiment: the trash rack comprises a plurality of transverse blocking rods 4, a plurality of vertical blocking rods 5 and a plurality of base plates; the base plates are uniformly and symmetrically fixedly connected to the two transmission chains 3; two ends of the transverse blocking rod 4 are respectively and fixedly connected to two corresponding backing plates on the two transmission chains 3; and a plurality of vertical blocking rods 5 are uniformly fixed on each transverse blocking rod 4 and are perpendicular to the transverse blocking rods 4.
Further, a discharging rod 6 is arranged between the adjacent vertical baffle vertical rods 5 positioned at the end head of the downstream end.
In practical use, the vertical baffle vertical rod 5 adopts a T-shaped rod. The T-shaped rod is convenient to fix and can better intercept the floating objects.
The discharge rod 6 is arranged between the vertical baffle vertical rods 5 of the adjacent discharge rods positioned at the end heads of the downstream ends, so that the discharge rod 6 is conveniently fixed on the support frame, and the floater can be smoothly pushed to the working bridge 7.
Example seven:
referring to fig. 1 and 2, a high-efficiency pump station forebay trash device is based on the first embodiment: the transmission chain 3 and the discharging rod 6 are made of steel.
In practical use, the transmission chain 3 and the discharging rod 6 are made of steel, so that the durability of the discharging device is enhanced.
Example eight:
referring to fig. 1 and 2, the trash holding method of the high-efficiency pump station forebay trash holding device comprises the following steps,
the method comprises the following steps: fixing two ends of a driven power transmission shaft 2-1 in a driven support shaft 2 on the inner side walls of channel side banks on two sides of the aqueduct; fixing two ends of an active force transmission shaft 1-2 in a power device 1 on channel side banks 8 on two sides of an upstream side approach channel through a support frame, and enabling the active force transmission shaft 1-2 to be higher than a passive support shaft 2;
step two: one end of a discharge rod 6 is fixedly connected to the upstream side of a working bridge 7, the other end of the discharge rod 6 is connected with a support frame, and an electric motor 1-1 in a power device 1 is arranged on a channel side bank 8;
step three: starting an electric motor 1-1 in a power device 1, wherein the electric motor 1-1 drives a driving force transmission shaft 1-2 to rotate so as to drive two transmission chains 3 to rotate;
step four: the trash rack fixed on the two transmission chains 3 pushes the intercepted floaters to the discharge rod 6;
step five: the floating objects reach the working bridge 7 along the discharging rod 6;
step six: the floating objects on the working bridge 7 are cleaned.
During the in-service use, when the floater such as a large amount of branches, leaves are carried to the upstream water, transversely block the grid interception that 4 formed, under power device 1's effect, transversely block 4 and vertical fender pole setting 5 promote the floater to the top that inclines, under the effect of discharge arm 6, the floater is conveyed to working bridge 7, and the back is transported to the outside centralized processing in place by the manual work.
The invention is used for trash blocking, so that the whole process is simple and convenient, the trash cleaning efficiency is high, and the fault tolerance rate is high.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
In the case of no conflict, a person skilled in the art may combine the related technical features in the above examples according to actual situations to achieve corresponding technical effects, and details of various combining situations are not described herein.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
The foregoing is illustrative of the preferred embodiments of the present invention, and the present invention is not to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein. Any simple modification, equivalent change and modification of the above embodiments according to the technical spirit of the present invention still fall within the scope of the technical solution of the present invention.
- 上一篇:石墨接头机器人自动装卡簧、装栓机
- 下一篇:一种水利工程河道打捞船用打捞机构