Self-adaptive leveling stable machine tool foot
1. The utility model provides a steady lathe foot of self-adaptation flattening which characterized in that: the machine tool adopts the support to form the full-floating support on the hydraulic cylinder, the weight of the machine tool is pressed on the hydraulic cylinder to enable the interior of each hydraulic cylinder to bear equal pressure, automatic balance adjustment between the hydraulic cylinders is carried out, the hydraulic cylinders are automatically extended or shortened to enable the lower ends of machine tool feet to be in contact with the ground stably, and the length of the hydraulic cylinders after being extended or shortened is locked through the multi-way balance valve to be unchanged.
2. The adaptive leveling stable machine tool foot according to claim 1, characterized in that: the machine tool is supported on the hydraulic cylinder through liquid in the hydraulic cylinder to form a full-floating support, so that the installation and implementation of the machine tool are stable; the lower end of the machine tool foot is contacted with the uneven ground stably through the full-floating support between the machine tool and the machine tool frame; the machine tool presses the gravity pressure of the machine tool which is born by the hydraulic cylinders on the machine tool foot in a self-weight manner, so that the inside of each hydraulic cylinder bears equal pressure, the hydraulic cylinders are automatically balanced under the action of bearing the gravity pressure and automatically extend or shorten to ensure that the lower end of the machine tool foot is in contact with the ground stably and practically, the hydraulic cylinders automatically extend or shorten under the action of the gravity pressure of automatic balance and then lock the length of the hydraulic cylinders after being extended or shortened through the multi-way balance valve without changing, and then the positions and states of the machine tool foot in contact with the ground stably and practically are locked.
3. The adaptive leveling stable machine tool foot according to claim 1, characterized in that: the stable lathe foot of self-adaptation flattening include but not only be limited to pneumatic cylinder, callus on the sole, the balanced valve that leads to more, total valve, the hydraulic pump that can extend or shorten, each liquid hole of the balanced valve that leads to more is connected with the hydraulic line of each pneumatic cylinder respectively, the feed liquor hole of the balanced valve that leads to more is connected with the connecting line of hydraulic pump, installs total valve between the connecting line of balanced valve that leads to more and hydraulic pump.
4. The adaptive leveling stable machine tool foot according to claim 3, characterized in that: the machine foot can also reduce the settings of the main valve and the hydraulic pump.
Background
The installation of a high-precision machine tool has very high requirements on the flatness of the ground, the machine tool can vibrate due to uneven installation due to the height error of zero millimeters, and the machining precision of the machine tool can be directly influenced by the vibration generated by the machine tool.
The traditional machine tool basically adopts the bolts to connect the machine tool feet and the hard link of the base in the installation of the base, because the flatness of a plurality of bases can not be absolutely guaranteed on the same plane, the mode of adding a gasket foot pad is basically adopted for adjustment when the stability of the machine tool feet is adjusted, the thickness of the adjusting gasket of the general machine tool feet is 0.25mm, 0.5mm, 0.75mm and 1mm, and then the machine tool feet of most machine tools are not stably installed, the machine tool and a machine tool frame can resonate to form shaking type vibration when the machine tool operates, the shaking type vibration is only generated, the light degree is different, and the vibration can cause the reduction of the processing precision.
At present, the machine tool foot is installed on the base through the matching of a screw rod and a screw sleeve, the machine tool foot is extended and shortened to be adjusted through rotating the screw rod, but the force application of the rotating screw rod and the tightness of the matching of the screw rod and the screw sleeve cannot be completely the same, so that the stability of the machine tool foot and the base is adjusted to be different, and therefore the machine tool and the machine tool frame have slight resonance in different degrees to form slight shaking type vibration, and the machining precision is reduced.
In order to reduce the resonance of the machine tool during operation, machine tool manufacturers increase the material thickness, strength and weight of the machine bed frame during the production of the machine tool, and attempt to reduce the resonance of the machine tool during operation by the strength of the machine bed frame. This approach, while reducing the resonance of the machine tool in operation, increases the material consumption and production costs of the machine tool, and, at the same time, increases the transportation and handling costs of the machine tool.
The parent and the parent do technical research and machining, the parent and the parent have lathes, milling machines, planing machines, boring machines, grinding machines and drilling machines in a processing factory, and the parent can independently operate the lathes at the age of 12 years, so that the parent and the parent can know the performance of the lathes. The problems occurring at the time of mounting of the foot of the present machine tool are felt to be common through physical knowledge learned in schools, and the presently disclosed technology cannot solve the technical problems. Therefore, in order to ensure that the machine tool foot is contacted with the ground and stably implemented, reduce the production weight of the machine tool and reduce the production cost of the machine tool, long-term research shows that the machine tool foot can be freely stretched to be contacted with the ground and stably implemented, can quickly lock the length of the stretched machine tool foot, and can adapt to stable installation on the ground without adjustment.
Disclosure of Invention
The invention aims to provide a self-adaptive leveling and stabilizing machine tool foot which is arranged on the ground and can ensure that the lower end of the machine tool foot can automatically adapt to uneven ground by pressing a convenient part on a machine tool to adjust the height of the machine tool foot and the machine tool foot is stably and practically installed on the ground and a method thereof.
In order to achieve the purpose, the self-adaptive leveling and stabilizing machine tool foot adopts the machine tool to form a full-floating support on the hydraulic cylinder through the liquid support in the hydraulic cylinder, so that the installation of the machine tool is stable, and the machine tool foot can not resonate with the machine tool when the machine tool operates; the lower end of the machine tool foot is contacted with the uneven ground stably through the full-floating support between the machine tool and the machine tool frame; the machine tool presses the gravity pressure of the machine tool which is born by the hydraulic cylinders on the machine tool foot in a self-weight manner, so that the inside of each hydraulic cylinder bears equal pressure, the hydraulic cylinders are automatically balanced under the action of bearing the gravity pressure and automatically extend or shorten to ensure that the lower end of the machine tool foot is in contact with the ground stably and practically, the hydraulic cylinders automatically extend or shorten under the action of the gravity pressure of automatic balance and then lock the length of the hydraulic cylinders after being extended or shortened through the multi-way balance valve without changing, and then the positions and states of the machine tool foot in contact with the ground stably and practically are locked.
The self-adaptive leveling and stabilizing machine tool foot comprises but not limited to hydraulic cylinders, foot pads, multi-way balance valves, a master valve and a hydraulic pump, wherein the hydraulic cylinders can be extended or shortened; the lower end of the hydraulic cylinder is provided with a foot pad, and the upper end of the hydraulic cylinder is integrated with the machine tool frame or fixed on the machine tool frame; the foot pad and the hydraulic cylinder form a machine tool foot, and the machine tool foot, the multi-way balance valve and the connecting pipeline form a machine tool foot implementation balance system.
The technical problems solved by the invention are as follows:
1. the technical problem that the machining precision is reduced due to the fact that a machine tool and machine tool feet resonate in a mode when the machine tool operates because part of the machine tool feet cannot be completely and stably contacted with the ground and part of the machine tool feet cannot be completely and solidly put on the ground in the traditional machine tool is solved;
2. the technical problem that the machining precision of the machine tool is reduced because the lower end of the machine tool foot cannot be in complete contact with the uneven ground and the traditional machine tool is easy to resonate during operation because the full-floating support cannot be adopted between the traditional machine tool and the machine tool foot is solved;
3. the technical problems of high material consumption and high material strength of the traditional machine tool and high production cost are solved;
4. the technical problem that the height of each machine tool foot cannot be automatically balanced and adjusted through liquid in a hydraulic cylinder in the traditional machine tool is solved.
The creativity and the beneficial effects of adopting the self-adaptive leveling stable machine tool foot are as follows:
1. the machine tool adopts the full-floating support on the hydraulic cylinder, so that the lower end of the machine tool foot is contacted with the uneven ground to be implemented, the machine tool and the machine tool foot can not resonate when the machine tool operates, and the processing precision of the machine tool is improved;
2. the upper part of the hydraulic cylinder floats on the lower part of the hydraulic cylinder, and after the multi-way balance valve connected with the hydraulic cylinder is opened, the hydraulic cylinders are communicated with each other, so that the hydraulic cylinder forms a full-floating supporting connecting frame, the lower end of a foot pad is convenient to contact and realize with uneven ground, and the machine tool and a machine tool foot can not resonate when the machine tool runs;
3. the pressure in each hydraulic cylinder is equal by pressing the upper surface of the liquid in the hydraulic cylinder through the self weight of the machine tool, and the hydraulic cylinder below the machine tool automatically extends and shortens to automatically adapt to the contact height of the lower end of each machine tool foot and the ground under the action of the equal pressure, so that the lower end of each machine tool foot is completely contacted with the ground;
4. the length of each hydraulic cylinder is unchanged after the lower end of each machine tool foot is completely contacted with the ground and is put into practice through the multi-way balance valve, so that each machine tool foot is suitable for being stably installed and put into practice on uneven ground;
5. the hydraulic cylinder is pushed to extend and pulled to shorten through the hydraulic pump, so that the overall height of the machine tool foot is raised and lowered, and the machine tool foot is suitable for people with different heights to operate;
6. the height adjustment between the hydraulic cylinders is realized by closing the main valve, and the automatic balance is realized under the action of the self weight of the machine tool, so that the height adjustment of the machine tool foot is simple, reliable, convenient and quick.
Drawings
FIG. 1 is a schematic structural diagram of an adaptive leveling steady machine foot;
FIG. 2 is a schematic diagram of the construction of an adaptive screed stabilizer bed foot without a main valve and hydraulic pump.
Shown in the figure: the machine tool frame comprises a machine tool frame 1, a hydraulic cylinder 2, a cylinder body 3, a plunger rod 4, a foot pad 5, a multi-way balance valve 6, a main valve 7, a hydraulic pump 8 and a connecting pipeline 9.
Detailed Description
The self-adaptive leveling and stabilizing machine tool foot comprises but not limited to a hydraulic cylinder 2, a foot pad 5, a multi-way balance valve 6, a main valve 7 and a hydraulic pump 8, wherein the hydraulic cylinder 2 can be extended or shortened, each liquid outlet hole of the multi-way balance valve 6 is respectively connected with a hydraulic pipeline of each hydraulic cylinder 2, a liquid inlet hole of the multi-way balance valve 6 is connected with a connecting pipeline 9 of the hydraulic pump 8, and the main valve 7 is arranged between the multi-way balance valve 6 and the connecting pipeline 9 of the hydraulic pump 8; the lower end of the hydraulic cylinder 2 is provided with a foot pad 5, and the upper end of the hydraulic cylinder 2 is integrated with the machine frame 1 or fixed on the machine frame 1; the foot pad 5 and the hydraulic cylinder 2 form a machine tool foot, and the machine tool foot, the multi-way balance valve 6 and the connecting pipeline 9 form a machine tool foot implementation balance system.
The technical scheme of the self-adaptive leveling stable machine tool foot can also reduce the main valve 7 and the hydraulic pump 8, and after the main valve 7 and the hydraulic pump 8 are reduced, the multi-way balance valve 6 matched with the main valve and the hydraulic pump does not have a liquid inlet hole; further, the height of the machine tool cannot be adjusted by reducing the total valve 7 and the hydraulic pump 8.
The foot pad 5 and the hydraulic cylinder 2 can be a combination or an integral body; when the foot pad 5 and the hydraulic cylinder 2 are integrated, the foot pad 5 and the hydraulic cylinder 2 are integrated; when the foot pad 5 and the hydraulic cylinder 2 are a combined body, the foot pad 5 and the hydraulic cylinder 2 are respectively manufactured and then combined together.
When the upper end of the hydraulic cylinder 2 and the machine tool frame 1 are integrated, a cylinder body 3 provided with the hydraulic cylinder 2 on the machine tool frame 1 is integrated with machine tool feet on the machine tool frame 1, a smooth inner hole into which a plunger rod 4 is inserted is arranged at the lower end of the machine tool frame 1, one end of the inner hole is sealed, and the other end of the inner hole is opened; the upper end of the hydraulic cylinder 2 is fixed on the machine frame 1, and the hydraulic cylinder 2 is an independent hydraulic cylinder 2.
The hydraulic cylinder 2 comprises a cylinder body 3, a plunger rod 4 and a sealing ring or a sealing leather cup, wherein the cylinder body 3 is a tubular straight-hole cylinder body 3 with one end sealed and the other end opened, the surface of an inner hole is smooth, the plunger rod 4 is inserted into the cylinder body 3 and is sealed through the sealing ring or the sealing leather cup, the surface of the plunger rod 4 inserted into the cylinder body 3 is smooth, and the plunger rod 4 can slide in the cylinder body 3; the end seal of the cylinder body 3 is provided with a liquid inlet and outlet hole close to the bottom, and a thread connected with a hydraulic pipe is arranged in the liquid inlet and outlet hole.
The multi-way balance valve 6 and the main valve 7 are hydraulic switches (commonly called hydraulic valves with the same structure as the hydraulic valves sold in the electromechanical trading cities) for switching on and off liquid circulation pipelines; the multi-way balance valve 6 and the main valve 7 can be manual hydraulic switches or electromagnetic hydraulic switches; the electromagnetic hydraulic switch is driven by the sliding iron core to close the valve by pulling or pushing the iron core to slide by an electromagnetic field generated by an electromagnetic coil.
The multi-way balance valve 6 can simultaneously cut off all the liquid outlet holes and simultaneously switch on the valve switches of all the liquid outlet holes; a liquid inlet hole and a plurality of liquid outlet holes are formed in one multi-way balance valve 6, the liquid outlet holes are connected with the hydraulic cylinder 2 through pipelines, and the liquid inlet hole is connected with the hydraulic pump 8 through a pipeline; or, only a plurality of liquid outlet holes are arranged on one multi-way balance valve 6, and the liquid outlet holes are connected with the hydraulic cylinder 2 through pipelines.
When a machine tool for adaptively leveling and stabilizing machine tool feet is arranged on an incompletely leveled ground, the machine tool is placed on the ground; the multi-way balance valve 6 is opened to enable all the hydraulic cylinders 2 to be communicated, the liquid in the hydraulic cylinders 2 supports the weight of the machine tool, under the pressure action of the weight of the machine tool, pressure balance is carried out among the hydraulic cylinders 2 to finally form equal pressure in the hydraulic cylinders 2, the hydraulic cylinders 2 can be respectively extended or shortened under the pushing of the equal pressure in the hydraulic cylinders 2, the foot pads 5 at the lower ends of the machine tool feet are enabled to be completely contacted with the incompletely flat ground and stably put down under the pushing of the hydraulic cylinders 2 through the respective extension or shortening of the hydraulic cylinders 2, the stress of the machine tool feet is balanced, and the length of the machine tool feet which are completely contacted with the incompletely flat ground and stably put down is locked through closing the multi-way balance valve 6 and is not changed. When the installed machine tool runs, the machine tool does not resonate with the machine tool foot, so that the machine tool runs stably.
When the lathe appears that one end is heavy and the other end is light, open many-way balance valve 6 back, raise for heavy one end suitable helping hand (the big or small condition of helping hand as required takes suitable helping hand mode, can adopt mechanical helping hand, also can adopt manual helping hand), raise the helping hand and raise one end after, let again balance between each pneumatic cylinder 2 and carry out the height adjustment on the self-adaptation ground of lathe foot, later, close many-way balance valve 6 again and come the locking and contact completely with incomplete smooth ground and the length of the steady lathe foot of realisation does not change.
Adopt the lathe of steady lathe foot of adaptive leveling, when the people of operation felt the lathe too low and need to rise the whole height of lathe, open main valve 7 and multi-ported balance valve 6, play hydraulic pump 8 and let liquid forward flow in pneumatic cylinder 2 and promote the extension of pneumatic cylinder 2, rise the length of steady lathe foot of adaptive leveling and increase the whole height of lathe, when reaching the required height, close hydraulic pump 8 and main valve 7 earlier, close multi-ported balance valve 6 and lock the height of lathe foot again.
Adopt the lathe of steady lathe foot of adaptive leveling, when the people of operation felt the lathe too high and need reduce the overall height of lathe, open main valve 7 and multi-way balanced valve 6, play the hydraulic pump 8 and let liquid reverse outflow pneumatic cylinder 2 let pneumatic cylinder 2 shorten, reduce the length of steady lathe foot of adaptive leveling and reduce the overall height of lathe, when reaching the height that needs, close hydraulic pump 8 and main valve 7 earlier, close multi-way balanced valve 6 again and lock the height of lathe foot.
The self-adaptive leveling stable machine tool foot is mainly suitable for being used by machine tool feet of high-precision machine tools, and can be used by machine tool feet of all common machine tools. The machine tool comprises machine tools with machine legs, such as lathes, boring machines, grinding machines, drilling machines, milling machines, stamping machines, sawing machines and the like.
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