High-quantitative high-strength corrugated medium chip removing device

文档序号:399 发布日期:2021-09-17 浏览:41次 中文

1. A high-quantitative high-strength corrugated raw paper scrap removing device is characterized by comprising a chassis (1), a vertical wall (2), a top plate (3), a winding mechanism, a conveying assembly and a scrap removing mechanism; two ends of the chassis (1) are respectively provided with a winding mechanism; two groups of vertical walls (2) are arranged and positioned at the upper end of the chassis (1), and the upper ends of the two groups of vertical walls (2) are provided with the same top plate (3); the conveying assembly is arranged at the upper end of the chassis (1); the chip removing mechanism is arranged on the opposite side walls of the two groups of vertical walls (2);

the winding mechanism comprises a clamping component, a first shaft (6), a first motor (7) and a rack (8); the clamping assembly is divided into a first clamping assembly and a second clamping assembly; the first shaft (6) is horizontally arranged, one end of the first shaft is connected with the first clamping assembly, and the other end of the first shaft is rotatably connected with the chassis (1) and is in transmission connection with the first motor (7); the frame (8) is vertically arranged on one side of the upper end of the chassis (1); the second clamping assembly is arranged on the rack (8) in a sliding manner along the vertical direction; a power assembly for driving the clamping assembly II to slide is arranged on the rack (8);

the transmission assembly comprises a second shaft (9), a belt wheel (10), a transmission belt (11) and a second motor (12); two groups of second shafts (9) are vertically arranged, two ends of the second shafts (9) are respectively and rotatably connected with the chassis (1) and the top plate (3), and one group of second shafts (9) is in transmission connection with a second motor (12); the belt wheels (10) are sleeved on the second shaft (9) and are provided with a plurality of groups; the conveying belt (11) is sleeved on the two corresponding groups of belt wheels (10);

the chip removing mechanism comprises a vibration assembly and a cleaning assembly; the oscillating assembly comprises a shell (13), a hole (14), an impact hammer (15), a flat plate (16), a motor III (17), a special-shaped cam (18), a screw rod (19) and a spring (20); the shell (13) is provided with a hole (14); the impact hammer (15) penetrates through the hole (14), and a flat plate (16) is arranged at one end inside the shell (13); the motor III (17) is arranged in the shell (13), and the output shaft is provided with a special-shaped cam (18); the special-shaped cam (18) is positioned on one side of the flat plate (16) close to the striking hammer (15) and is in contact with the flat plate (16); the screw rod (19) penetrates through the side wall of the shell (13), is in threaded connection with the shell (13), and is positioned on one side of the impact hammer (15); one end of the spring (20) is connected with the flat plate (16), and the other end is rotatably connected with one end of the screw rod (19) positioned in the shell (13).

2. The high-basis weight high-strength corrugated medium chip removing device as claimed in claim 1, wherein the cleaning assembly comprises risers (21) and bristles (22); the vertical plate (21) is arranged on the vertical wall (2) and is parallel to the vertical wall (2); the brush hairs (22) are arranged on one end of the vertical plate (21) far away from the vertical wall (2), are provided with a plurality of groups and are in one-to-one correspondence with the plurality of groups of conveyor belts (11).

3. The apparatus for removing shavings of corrugated medium paper with high basis weight and high strength as claimed in claim 1, wherein the first holding assembly comprises a moving plate (23), a rotating plate (24), a motor four (25) and a positioning cylinder (26); the moving plate (23) is horizontally arranged; the rotating plate (24) is horizontal, is rotatably connected with the moving plate (23), and is in transmission connection with a motor IV (25); the positioning cylinder (26) is arranged at the center of one end of the rotating plate (24) far away from the moving plate (23); a positioning cylinder (26) of the first clamping assembly is arranged upwards, and a moving plate (23) of the first clamping assembly is connected with the first shaft (6); the structure of the clamping component II is the same as that of the clamping component I, and the clamping component II is arranged opposite to the clamping component I; and a moving plate (23) of the second clamping assembly is arranged on the rack (8) in a sliding manner.

4. The high-basis-weight high-strength corrugated medium chip removing device as claimed in claim 3, wherein a rubber ring (27) is sleeved on one end of the positioning cylinder (26) close to the rotating plate (24); the outer diameter of the rubber ring (27) is gradually increased along the axial direction, and the end with the larger outer diameter is contacted with the rotating plate (24).

5. The high-basis-weight high-strength corrugated medium chip removing device according to claim 3, wherein the power assembly comprises a lead screw (28), a motor five (29) and a moving block (30); the screw rod (28) is vertically arranged on the rack (8), two ends of the screw rod are rotatably connected with the rack (8), and one end of the screw rod is in transmission connection with the motor five (29); the moving block (30) is sleeved on the screw rod (28) and is in threaded connection with the screw rod (28); the moving plate (23) of the second clamping assembly is connected with the moving block (30).

6. The high-basis-weight high-strength corrugated medium chip removing device according to claim 1, wherein the upper end of the bottom tray (1) is provided with a groove (4); the upper end of the groove (4) is provided with a grid plate (5), the middle position of the bottom surface is higher, the four sides are lower, and a first fan (31) and a discharge pipe (32) are arranged in the groove (4); the first fan (31) is arranged at the highest point of the bottom surface of the groove (4), and an air outlet pipe which is inclined downwards is arranged on the side wall of the first fan (31); the discharge pipes (32) are provided with a plurality of groups, are positioned on the four sides of the bottom surface of the groove (4), and are communicated with the groove (4) and the outside.

7. The high-basis-weight high-strength corrugating medium chip-removing device as claimed in claim 1, wherein the impact end of the impact hammer (15) is provided with a rubber pad (33); one end of the screw rod (19) positioned outside the shell (13) is provided with a ring (34) which is convenient to hold.

8. The high-basis-weight high-strength corrugated medium chip removing device according to claim 1, wherein a second fan (35) is arranged on the top plate (3); the second fan (35) is located above the conveying assembly, and the air outlet direction is downward.

9. A chip removing device comprising the high-basis weight and high-strength corrugated medium of any one of claims 1 to 8, characterized by comprising the following steps:

s1, controlling a first motor (7) to rotate a first positioning cylinder (26) of a first clamping assembly to be horizontal, installing a corrugated raw paper roll, controlling the first positioning cylinder (26) of the first clamping assembly to reset, driving a second clamping assembly to descend by a power assembly, fixing the corrugated raw paper roll, and enabling paper heads of the corrugated raw paper to penetrate through a conveying assembly and a cleaning assembly and be fixed on the other group of winding mechanisms;

s2, starting a motor IV (25) and a fan II (35), wherein the motor IV (25) drives the corrugated medium to move, and the fan I (31) blows air downwards;

s3, starting a motor III (17), wherein the motor III (17) drives a flat plate (16) and an impact hammer (15) to move through a special-shaped cam (18), a spring (20) is stretched, when the special-shaped cam (18) rotates for a circle, the spring (20) pulls the impact hammer (15) to reset, the impact hammer impacts the corrugated base paper to remove chips on the corrugated base paper in a vibration mode, a screw rod (19) is rotated to adjust the impact force, and when the corrugated base paper passes through a cleaning assembly, the brush bristles (22) sweep the chips on the contact position of the corrugated base paper and a conveyor belt (11) down;

s4, the chips fall into the groove (4) under the action of the second fan (35), the first fan (31) is started, and the chips are blown into the discharge pipe (32) and discharged from the discharge pipe (32).

Background

The corrugated base paper is one of important constituent materials for producing corrugated boards, and the corrugated base paper requires good fiber bonding strength, flat paper surface, better tightness and stiffness and certain elasticity so as to ensure that the manufactured carton has shockproof and pressure-resistant capabilities. At present, the corrugated base paper is often required to be cut in the production process, paper scraps are often adhered to the surface of the cut corrugated base paper, dust and other foreign matters are easily adhered to the surface of the cut corrugated base paper, an effective method for removing the paper scraps is not available at present, and if the paper scraps are simply removed manually, the labor intensity is high, and the scrap removing efficiency is low.

Disclosure of Invention

Objects of the invention

In order to solve the technical problems in the background art, the invention provides a high-quantitative high-strength corrugated raw paper scrap removing device which is convenient to feed, facilitates the installation of corrugated raw paper rolls by workers and can clamp the corrugated raw paper rolls with different sizes; the conveying assembly is arranged, so that the corrugated medium is supported in strength while the corrugated medium automatically moves; set up and vibrate the subassembly, utilize the kinetic energy of vibration to detach the piece, and can adjust the size of striking dynamics through the tensile state of adjusting spring.

(II) technical scheme

In order to solve the problems, the invention provides a high-quantitative high-strength corrugated raw paper scrap removing device which comprises a chassis, a vertical wall, a top plate, a winding mechanism, a conveying assembly and a scrap removing mechanism, wherein the vertical wall is arranged on the chassis; two ends of the chassis are respectively provided with a winding mechanism; two groups of vertical walls are arranged and positioned at the upper end of the chassis, and the upper ends of the two groups of vertical walls are provided with the same top plate; the conveying assembly is arranged at the upper end of the chassis; the chip removing mechanism is arranged on the opposite side walls of the two groups of vertical walls; the winding mechanism comprises a clamping component, a first shaft, a first motor and a rack; the clamping assembly is divided into a first clamping assembly and a second clamping assembly; the first shaft is horizontally arranged, one end of the first shaft is connected with the first clamping assembly, and the other end of the first shaft is rotatably connected with the chassis and is in transmission connection with the motor; the frame is vertically arranged on one side of the upper end of the chassis; the second clamping assembly is arranged on the rack in a sliding mode along the vertical direction; a power assembly for driving the clamping assembly II to slide is arranged on the rack; the conveying assembly comprises a second shaft, a belt wheel, a conveying belt and a second motor; two groups of second shafts are vertically arranged, two ends of the second shafts are respectively and rotatably connected with the chassis and the top plate, and one of the two shafts is in transmission connection with the second motor; the belt wheels are sleeved on the second shaft and are provided with a plurality of groups; the conveying belt is sleeved on the two corresponding belt wheels; the chip removing mechanism comprises a vibration assembly and a cleaning assembly; the vibration component comprises a shell, a hole, an impact hammer, a flat plate, a motor III, a special-shaped cam, a screw rod and a spring; the shell is provided with a hole; the impact hammer is arranged in the hole in a penetrating manner, and a flat plate is arranged at one end inside the shell; the motor III is arranged in the shell, and the output shaft is provided with a special-shaped cam; the special-shaped cam is positioned on one side of the flat plate close to the impact hammer and is in contact with the flat plate; the screw rod penetrates through the side wall of the shell, is in threaded connection with the shell and is positioned on one side of the impact hammer; one end of the spring is connected with the flat plate, and the other end of the spring rotates to connect one end of the screw rod, which is positioned in the shell.

Preferably, the cleaning assembly comprises a vertical plate and bristles; the vertical plate is arranged on the vertical wall and is parallel to the vertical wall; the brush hair sets up on the riser is kept away from the one end of founding the wall, sets up the multiunit, and with a plurality of groups conveyer belt one-to-one.

Preferably, the first clamping assembly comprises a moving plate, a rotating plate, a motor IV and a positioning cylinder; the movable plate is horizontally arranged; the rotating plate is horizontal, is rotatably connected with the moving plate and is in transmission connection with the motor IV; the positioning cylinder is arranged at the center of one end of the rotating plate far away from the moving plate; the positioning cylinder of the first clamping assembly is arranged upwards, and the moving plate of the first clamping assembly is connected with the first shaft; the structure of the clamping component II is the same as that of the clamping component I, and the clamping component II is arranged opposite to the clamping component I; and the moving plate of the second clamping assembly is arranged on the rack in a sliding manner.

Preferably, one end of the positioning cylinder, which is close to the rotating plate, is sleeved with a rubber ring; the outer diameter of the rubber ring is gradually increased along the axial direction, and the end with the larger outer diameter is contacted with the rotating plate.

Preferably, the power assembly comprises a screw rod, a motor five and a moving block; the screw rod is vertically arranged on the rack, two ends of the screw rod are rotatably connected with the rack, and one end of the screw rod is in transmission connection with the motor V; the moving block is sleeved on the screw rod and is in threaded connection with the screw rod; and the moving plate of the second clamping assembly is connected with the moving block.

Preferably, the upper end of the chassis is provided with a groove; the upper end of the groove is provided with a grid plate, the middle position of the bottom surface is higher, the four sides of the bottom surface are lower, and a first fan and a discharge pipe are arranged in the groove; the first fan is arranged at the highest point of the bottom surface of the groove, and an air outlet pipe which is inclined downwards is arranged on the side wall of the first fan; the discharge pipe is provided with a plurality of groups which are positioned on the four sides of the bottom surface of the groove and communicated with the groove and the outside.

Preferably, a rubber pad is arranged at the impact end of the impact hammer; one end of the screw rod, which is positioned outside the shell, is provided with a ring which is convenient to hold.

Preferably, a second fan is arranged on the top plate; the second fan is positioned above the conveying assembly, and the air outlet direction is downward.

The invention also provides a use method of the high-quantitative high-strength corrugated medium chip removing device, which comprises the following steps:

s1, controlling one motor to rotate a positioning cylinder of the first clamping component to be horizontal, installing a corrugated raw paper roll, controlling the positioning cylinder of the first clamping component to reset, driving the second clamping component to descend by the power component, fixing the corrugated raw paper roll, and enabling paper heads of the corrugated raw paper to pass through the conveying component and the cleaning component and be fixed on the other group of winding mechanisms;

s2, starting a motor IV and a fan II, wherein the motor IV drives the corrugated base paper to move, and the fan blows air downwards;

s3, starting a motor III, wherein the motor III drives a flat plate and an impact hammer to move through a special-shaped cam, a spring is stretched, when the special-shaped cam rotates for a circle, the impact hammer is pulled to reset by the spring to impact the corrugated medium paper, the chips on the corrugated medium paper are vibrated and removed, a screw rod is rotated, the impact force can be adjusted, and when the corrugated medium paper passes through a cleaning assembly, the brush bristles sweep the chips at the contact position of the corrugated medium paper and a conveyor belt;

and S4, dropping the chips in the groove under the action of the second fan, starting the first fan, blowing the chips into the discharge pipe, and discharging the chips from the discharge pipe.

The technical scheme of the invention has the following beneficial technical effects:

according to the invention, the feeding is convenient, the corrugated raw paper rolls can be conveniently installed by workers by rotating the positioning cylinder of the first clamping component to be horizontal, and the height of the second clamping component can be changed, so that the corrugated raw paper rolls with different sizes can be clamped; the conveying assembly is arranged, the corrugated medium is clamped by the conveying belt to move, so that the corrugated medium is supported in strength while automatically moving, and the corrugated medium is prevented from being broken by the oscillating assembly; set up and vibrate the subassembly, strike corrugated medium, utilize the kinetic energy of vibration to detach the piece, and can adjust the size of striking dynamics through the tensile state of adjusting spring.

Drawings

Fig. 1 is a schematic structural diagram of a high-basis-weight high-strength corrugating medium chip-removing device according to the present invention.

Fig. 2 is a top cross-sectional view of a high-basis weight, high-strength corrugated medium chip removing device according to the present invention.

Fig. 3 is a schematic structural diagram of an oscillating assembly in the high-basis weight and high-strength corrugating medium chip removing device according to the present invention.

Fig. 4 is a partially enlarged view of a portion a of the high basis weight and high strength corrugating medium chip removing device according to the present invention.

Fig. 5 is a partial enlarged view of the position B of the high basis weight and high strength corrugating medium chip removing device according to the present invention.

Reference numerals: 1. a chassis; 2. erecting a wall; 3. a top plate; 4. a groove; 5. a grid plate; 6. a first shaft; 7. a first motor; 8. a frame; 9. a second shaft; 10. a pulley; 11. a conveyor belt; 12. a second motor; 13. a housing; 14. an aperture; 15. an impact hammer; 16. a flat plate; 17. a third motor; 18. a shaped cam; 19. a screw; 20. a spring; 21. a vertical plate; 22. brushing; 23. moving the plate; 24. rotating the plate; 25. a fourth motor; 26. a positioning cylinder; 27. a rubber ring; 28. a screw rod; 29. a fifth motor; 30. a moving block; 31. a first fan; 32. a discharge pipe; 33. a rubber pad; 34. a ring; 35. and a second fan.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.

Example 1

As shown in fig. 1-5, the high-quantitative and high-strength corrugated raw paper chip removing device provided by the invention comprises a chassis 1, a vertical wall 2, a top plate 3, a winding mechanism, a conveying assembly and a chip removing mechanism; two ends of the chassis 1 are respectively provided with a winding mechanism; two groups of vertical walls 2 are arranged and positioned at the upper end of the chassis 1, and the upper ends of the two groups of vertical walls 2 are provided with the same top plate 3; the conveying assembly is arranged at the upper end of the chassis 1; the chip removing mechanism is arranged on the opposite side walls of the two groups of vertical walls 2; the winding mechanism comprises a clamping component, a first shaft 6, a first motor 7 and a rack 8; the clamping assembly is divided into a first clamping assembly and a second clamping assembly; the first shaft 6 is horizontally arranged, one end of the first shaft is connected with the first clamping assembly, and the other end of the first shaft is rotatably connected with the chassis 1 and is in transmission connection with the first motor 7; the frame 8 is vertically arranged on one side of the upper end of the chassis 1; the second clamping assembly is arranged on the rack 8 in a sliding mode along the vertical direction; a power assembly for driving the clamping assembly II to slide is arranged on the frame 8; the conveying component comprises a second shaft 9, a belt wheel 10, a conveying belt 11 and a second motor 12; two groups of second shafts 9 are vertically arranged, two ends of the second shafts 9 are respectively and rotatably connected with the chassis 1 and the top plate 3, and one group of second shafts 9 is in transmission connection with a second motor 12; the belt wheels 10 are sleeved on the second shaft 9 and are provided with a plurality of groups; the conveying belt 11 is sleeved on the two corresponding groups of belt wheels 10; the chip removing mechanism comprises a vibration assembly and a cleaning assembly; the oscillating assembly comprises a shell 13, a hole 14, an impact hammer 15, a flat plate 16, a motor III 17, a special-shaped cam 18, a screw rod 19 and a spring 20; the housing 13 is provided with a hole 14; the impact hammer 15 is arranged inside the hole 14 in a penetrating mode, and a flat plate 16 is arranged at one end, located inside the shell 13; the motor III 17 is arranged in the shell 13, and the output shaft is provided with a special-shaped cam 18; the special-shaped cam 18 is positioned on one side of the flat plate 16 close to the impact hammer 15 and is in contact with the flat plate 16; the screw rod 19 penetrates through the side wall of the shell 13, is in threaded connection with the shell 13 and is positioned on one side of the impact hammer 15; the spring 20 is connected to the plate 16 at one end and is connected to the end of the screw 19 inside the housing 13 at the other end.

In an alternative embodiment, the cleaning assembly includes risers 21 and bristles 22; the vertical plate 21 is arranged on the vertical wall 2 and is parallel to the vertical wall 2; the brush bristles 22 are arranged on one end of the vertical plate 21 far away from the vertical wall 2, and are provided with a plurality of groups, and the brush bristles correspond to the plurality of groups of conveyor belts 11 one by one.

In an alternative embodiment, the first clamping assembly comprises a moving plate 23, a rotating plate 24, a motor four 25 and a positioning cylinder 26; the moving plate 23 is horizontally arranged; the rotating plate 24 is horizontal, is rotatably connected with the moving plate 23 and is in transmission connection with a motor IV 25; the positioning cylinder 26 is arranged at the center of one end of the rotating plate 24 far away from the moving plate 23; the positioning cylinder 26 of the first clamping assembly is arranged upwards, and the moving plate 23 of the first clamping assembly is connected with the first shaft 6; the structure of the clamping component II is the same as that of the clamping component I, and the clamping component II is arranged opposite to the clamping component I; the moving plate 23 of the second clamping assembly is arranged on the frame 8 in a sliding mode.

In an alternative embodiment, a rubber ring 27 is sleeved on one end of the positioning cylinder 26 close to the rotating plate 24; the rubber ring 27 has an outer diameter gradually increasing in the axial direction thereof, and the end having the larger outer diameter is in contact with the rotating plate 24.

In an alternative embodiment, the power assembly includes a lead screw 28, a motor five 29 and a moving block 30; the screw rod 28 is vertically arranged on the rack 8, two ends of the screw rod are rotatably connected with the rack 8, and one end of the screw rod is in transmission connection with the motor five 29; the moving block 30 is sleeved on the screw rod 28 and is in threaded connection with the screw rod 28; the moving plate 23 of the second clamping assembly is connected with the moving block 30.

In an alternative embodiment, the upper end of the chassis 1 is provided with a slot 4; the upper end of the groove 4 is provided with a grid plate 5, the middle position of the bottom surface is higher, the four sides are lower, and a first fan 31 and a discharge pipe 32 are arranged in the groove 4; the first fan 31 is arranged at the highest point of the bottom surface of the groove 4, and an air outlet pipe which is inclined downwards is arranged on the side wall of the first fan 31; the discharge pipes 32 are provided in groups, located on four sides of the bottom surface of the groove 4, and communicate with the groove 4 and the outside.

In an alternative embodiment, the impact end of the impact hammer 15 is provided with a rubber pad 33; the end of the screw 19 outside the housing 13 is provided with a ring 34 for easy gripping.

In an alternative embodiment, a second fan 35 is arranged on the top plate 3; the second fan 35 is located above the conveying assembly, and the air outlet direction is downward.

The chip removing device is convenient to feed, the positioning cylinder 26 of the first clamping component is rotated to be horizontal, so that a worker can conveniently install the corrugated raw paper rolls, and the height of the second clamping component can be changed, so that the corrugated raw paper rolls with different sizes can be clamped; the conveying assembly is arranged, the corrugated medium is clamped by the conveying belt 11 to move, so that the corrugated medium is supported in strength while automatically moving, and the corrugated medium is prevented from being broken by the oscillating assembly; set up and vibrate the subassembly, strike corrugated medium, utilize the kinetic energy of vibration to detach the piece, and can adjust the size of striking dynamics through the tensile state of adjusting spring 20.

Example 2

The invention also provides a use method of the high-quantitative high-strength corrugated medium chip removing device, which comprises the following steps:

s1, controlling a first motor 7 to rotate the first positioning cylinder 26 of the first clamping assembly to be horizontal, installing a corrugated raw paper roll, controlling the first positioning cylinder 26 of the first clamping assembly to reset, driving a second clamping assembly to descend by a power assembly, fixing the corrugated raw paper roll, and enabling the paper head of the corrugated raw paper to penetrate through a conveying assembly and a cleaning assembly and be fixed on the other group of winding mechanisms;

s2, starting a motor IV 25 and a fan II 35, wherein the motor IV 25 drives the corrugated medium to move, and the fan I31 blows air downwards;

s3, starting a motor III 17, driving the flat plate 16 and the impact hammer 15 to move by the motor III 17 through the special-shaped cam 18, stretching the spring 20, when the special-shaped cam 18 rotates for a circle, the spring 20 pulls the impact hammer 15 to reset to impact the corrugated medium paper, chips on the corrugated medium paper are vibrated and removed, rotating the screw rod 19 can adjust the impact force, and when the corrugated medium paper passes through the cleaning assembly, the chips on the corrugated medium paper, which are in contact with the conveyor belt 11, are swept down by the brush bristles 22;

and S4, the chips fall into the groove 4 under the action of the second fan 35, and the first fan 31 is started to blow the chips into the discharge pipe 32 and discharge the chips from the discharge pipe 32.

The high-quantitative high-strength corrugated raw paper scrap removing device is convenient to feed, can adapt to corrugated raw paper rolls of different sizes, removes scrap from the corrugated raw paper in a vibration mode, is adjustable in vibration force, and can collect the scrap.

It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.

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