Full-automatic lens shearing and disc locking machine

文档序号:396 发布日期:2021-09-17 浏览:50次 中文

1. Full-automatic lens shearing lock dish machine, its characterized in that: including the big board of equipment, the front end of the big board of equipment has lens to get and comes material manipulator, servo scissors seat, treats to cut the material rotating base, and the rear end of servo scissors seat is furnished with the shear blade and connects the material subassembly, and the middle part of the big board of equipment has lens year dish removal subassembly, and the lens carries the dish removal subassembly next door to be provided with charging tray lock buckle platform.

2. The fully automatic lens cutting and locking disc machine of claim 1, wherein: charging tray lock buckle platform next door be furnished with the vibrations dish, the top that the lens carried a set removal subassembly is provided with Y axle and arranges the material manipulator, Y axle is arranged the material manipulator and is furnished with lens and arranges the material manipulator, lens row material manipulator includes the main part, the main part vertically is provided with the guide rail slide, slide on the guide rail slide and be equipped with lens suction pen tool, install step motor in the main part, step motor is connected with the lift lead screw, the lift lead screw cover is equipped with lift screw nut, lift screw nut connects lens suction pen tool.

3. The fully automatic lens cutting and locking disc machine of claim 1, wherein: the rear end of the large equipment plate is provided with a finished product stacking basket bin, and the right side of the large equipment plate is provided with an empty tray feeding bin.

4. The fully automatic lens cutting and locking disc machine of claim 1, wherein: charging tray lock buckle platform top be furnished with and cover the manipulator, cover the manipulator and be furnished with lens and detect the carousel subassembly, lens detects the carousel subassembly and includes charging tray, step motor connects Z axle lift lead screw, is furnished with on the Z axle lift lead screw and removes the seat, the lower extreme that removes the seat is furnished with vacuum piston table subassembly, the charging tray is connected to the lower extreme of vacuum piston table subassembly, the top of vacuum piston table subassembly is furnished with linear bearing.

5. The fully automatic lens cutting and locking disc machine of claim 3, wherein: the finished product stacking lifting basket bin is provided with a finished product stacking plate lifting assembly.

6. The fully automatic lens cutting and locking disc machine of claim 4, wherein: and a product detection image camera and a defective product suction pen jig are arranged below the movable seat.

7. The fully automatic lens cutting and locking disc machine of claim 1, wherein: treat to cut material rotating base include step motor, step motor's drive shaft upper end drive has the product to rotate the tool, step motor's drive shaft upper end is connected with the bearing, the bearing has linear bearing to support outward, linear bearing supports to be fixed in on the guide rail slider.

8. The fully automatic lens cutting and locking disc machine of claim 1, wherein: the servo scissors seat comprises a knife rest supporting seat and a servo motor, wherein the knife rest supporting seat is longitudinally provided with a first precise linear guide rail and a third precise linear guide rail, the servo motor is connected with a positive and negative rotation precise lead screw, a moving block is sleeved on the positive and negative rotation precise lead screw, a ceramic heat insulation block, a heating tube, a temperature sensing rod and a lens shearing blade are arranged on the moving block, the top end of the positive and negative rotation precise lead screw is connected with a top moving block, the lower moving block is fixed with the knife rest supporting seat, the lower part of the knife rest supporting seat is provided with the second precise linear guide rail, and the moving block is slidably arranged on the third precise linear guide rail.

9. The fully automatic lens cutting and locking disc machine of claim 1, wherein: the shear blade material receiving assembly comprises a bottom plate and a servo motor, a second guide rail sliding seat is arranged on the bottom plate, a guide rail is arranged on the second guide rail sliding seat, a first guide rail sliding seat is arranged on the guide rail in a sliding mode, the servo motor is connected with a precise lead screw, a left lens clamping jaw and a right lens clamping jaw are installed on the first guide rail sliding seat, the rear end of the first guide rail sliding seat is connected with a cylinder, and the front end of the precise lead screw is fixedly connected with the front end of the bottom plate.

10. The fully automatic lens cutting and locking disc machine of claim 1, wherein: charging tray lock buckle platform, including the main part, main part middle part is furnished with cylinder, step motor, the vibrations dish is furnished with pipeline, pipeline is connected to step motor's drive shaft, the drive shaft upper end of cylinder is connected with the lock buckle and goes up spacing tool, the top of main part has the charging tray dowel.

Background

The existing optical lens piece slicing assembly production still needs to be fed manually, after the optical lens piece is cut, the lens is assembled in a mode of manual movement, then the discharging is finished, the whole automatic production cannot be realized, and the production efficiency is not high.

Therefore, in view of the above-mentioned drawbacks of the existing optical lens segment assembling production, there is a need for improvement of the existing optical lens segment assembling production.

Disclosure of Invention

The invention aims to provide a full-automatic lens shearing and locking disc machine aiming at the defects of the prior art, which solves the problems of the prior lens shearing machine that: the automatic production can not be realized, the production efficiency is low, and the like.

In order to realize the purpose, the invention is realized by the following technical scheme: full-automatic lens shearing locking plate machine, including the big board of equipment, the front end of the big board of equipment has lens to get and expects manipulator, servo shear blade seat, treats to cut and expects rotating base, and servo shear blade seat's rear end is furnished with the shear blade and connects the material subassembly, and the middle part of the big board of equipment has lens year dish removal subassembly, and the lens carries the next door of dish removal subassembly to be provided with charging tray lock catch platform.

Further, charging tray lock buckle platform next door be furnished with the vibrations dish, the top that the lens carried a set removal subassembly is provided with Y axle and arranges the material manipulator, Y axle row material manipulator is furnished with lens row material manipulator, lens row material manipulator includes the main part, the main part vertically is provided with the guide rail slide, slide on the guide rail slide and be equipped with lens suction pen tool, install step motor in the main part, step motor is connected with the lift lead screw, the lift lead screw cover is equipped with lift screw nut, lift screw nut connects lens suction pen tool.

Furthermore, the rear end of the large equipment plate is provided with a finished product stacking basket bin, and the right side of the large equipment plate is provided with an empty tray feeding bin.

Further, charging tray lock buckle platform top be furnished with and cover the manipulator, cover the manipulator and be furnished with lens detection carousel subassembly, lens detection carousel subassembly includes charging tray, step motor connects Z axle lift lead screw, is furnished with on the Z axle lift lead screw and removes the seat, and the lower extreme that removes the seat is furnished with vacuum piston table subassembly, the lower extreme of vacuum piston table subassembly connects the charging tray, the top of vacuum piston table subassembly is furnished with linear bearing.

Furthermore, the finished product stacking lifting basket bin is provided with a finished product stacking plate lifting assembly.

Furthermore, a product detection image camera and a defective product suction pen jig are arranged below the movable seat.

Further, treat to cut material rotating base include step motor, step motor's drive shaft upper end drive has the product to rotate the tool, step motor's drive shaft upper end is connected with the bearing, the bearing has linear bearing to support outward, linear bearing supports and is fixed in on the guide rail slider.

Further, the servo scissors seat comprises a knife rest supporting seat and a servo motor, a first precise linear guide rail and a third precise linear guide rail are longitudinally mounted on the knife rest supporting seat, the servo motor is connected with a positive and negative rotation precise lead screw, a moving block is sleeved on the positive and negative rotation precise lead screw, a ceramic heat insulation block, a heating tube, a temperature sensing rod and a lens shearing blade are mounted on the moving block, an upper moving block is connected to the top end of the positive and negative rotation precise lead screw, a lower moving block is fixed to the knife rest supporting seat, a second precise linear guide rail is arranged below the knife rest supporting seat, and the moving block is slidably arranged on the third precise linear guide rail.

Further, the shear blade connect material subassembly include bottom plate, servo motor, the second guide rail slide has on the bottom plate, the guide rail has on the second guide rail slide, the smooth first guide rail slide that is equipped with of guide rail, servo motor connects accurate lead screw, installs left lens clamping jaw, right lens clamping jaw on the first guide rail slide, the rear end of first guide rail slide is connected with the cylinder, the front end of accurate lead screw and the front end fixed connection of bottom plate.

Further, charging tray lock buckle platform, including the main part, the main part middle part is furnished with cylinder, step motor, and the vibrations dish is furnished with pipeline, and pipeline is connected to step motor's drive shaft, the drive shaft upper end of cylinder is connected with lock buckle and goes up spacing tool, the top of main part has charging tray dowel.

The invention has the beneficial effects that: can get material manipulator through the lens and realize autoloading, carry out the lens by servo scissors seat and cut, the rethread lens carries a set removal subassembly to move charging tray lock buckle platform and carry out the back end processing to realize automated production, production efficiency is high.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is another angle structure diagram of fig. 1.

FIG. 3 is a schematic view of a lens inspection turret assembly of the present invention.

Fig. 4 is a schematic view of a lens discharging robot of the present invention.

Fig. 5 is a schematic view of a servo scissor base according to the present invention.

Fig. 6 is another angle structure diagram of fig. 5.

Fig. 7 is a schematic view of a rotating base of the material to be sheared according to the present invention.

Fig. 8 is a schematic view of a shear receiving assembly of the present invention.

Fig. 9 is a schematic view of the tray lock catch platform of the present invention.

Reference numbers and descriptions:

an empty tray feeding bin 1, a lens detection turntable component 2, a lens discharging manipulator 3, a lens taking and feeding manipulator 4, a servo scissor seat 5, a material to be sheared rotating base 6, a scissor material receiving component 7, an uncut lens conveyor belt 8, a lens tray moving component 9, a tray locking and buckling platform 10, a first Y-axis discharging manipulator 11, a finished product stacking basket bin 12, an equipment large plate 13, an X-axis stacking manipulator 14, a covering manipulator 15, a second Y-axis discharging manipulator 16, a transfer material component 17, a finished product stacking tray lifting component 18, a tray 21, a vacuum piston type meter component 22, a Y-direction screw nut 23, a lifting linear bearing mounting component 24, a linear bearing 25, a stepping motor 26, a rigid coupling 27, a Z-axis lifting screw 28, a product detection image camera jig 29, a defective product pen suction jig 210, a lens pen suction jig 31, a guide rail slide seat 32, a lifting linear bearing 24, a linear bearing 25, a stepping motor 26, a rigid coupling 27, a Z-axis lifting screw 28, a product detection image camera jig 29, a defective product detection jig 210, a defective product pen suction jig 210, a lens pen suction jig 31, a lens slide seat 32, a servo-type meter, a servo-feeding device, a servo-feeding device, a servo-system, a servo-feeding device, a servo-feeding device, a servo-, The device comprises an image camera 33, a lifting screw nut 34, a coupler 35, a stepping motor 36, an electromagnetic valve 37, a vacuum edge assembly 38, a lifting screw 39, a servo motor 51, a first precise linear guide rail 52, a second precise linear guide rail 53, a differential head 54, a tool rest support 55, a third precise linear guide rail 56, a ceramic heat insulation block 57, a lens shearing blade 58, a heating tube 59, a temperature sensing rod 510, a shearing blade installation jig 511, a forward and reverse rotation precise screw 512, a shearing limit adjusting block 513, a platform front and rear limiting block 514, a coupler 515, a stepping motor 61, a guide rail slide block 62, a linear bearing support 63, a product rotating jig 64, a material to be sheared 65, a coupler 66, a bearing 67, a first guide rail slide seat 71, a parallel adjusting block 72, an air cylinder 73, a buffer structure 74, a servo motor 75, a coupler 76, a precise screw 77, a left lens clamping jaw 78, a, The device comprises a second guide rail sliding seat 710, a screw rod gap adjusting nut 711, a cylinder 101, a stepping motor 102, a buckle product 103, a buckle locking fixture 104, a buckle flow channel fixture 105, a lock buckle upper limit fixture 106, a material tray positioning pin 107 and a vibration tray 108.

Detailed Description

The invention will be further described with reference to the accompanying drawings.

Referring to fig. 1 to 9, the fully automatic lens cutting and locking disc machine of the present invention comprises: the equipment is big board 13, and the front end of equipment big board 13 has well conversion material subassembly 17, and well conversion material subassembly 17 is used for placing the lens product of treating the shearing, and finished product is folded material basket storehouse 12 and is furnished with finished product and fold charging tray lifting unit 18. The transfer material assembly 17 comprises a lens taking and feeding manipulator 4, a servo shear blade seat 5, a material to be sheared rotating base 6 and a shear blade receiving assembly 7.

The left side of the front end of an equipment large plate 13 is provided with an uncut lens conveying belt 8, the front end of the equipment large plate 13 is provided with a lens taking and feeding manipulator 4, a servo shear seat 5 and a rotary base 6 for materials to be cut, the rear end of the servo shear seat 5 is provided with a shear receiving assembly 7, the middle part of the equipment large plate 13 is provided with a lens carrying disc moving assembly 9, a material disc locking and buckling platform 10 is arranged beside the lens carrying disc moving assembly 9, and a vibrating disc 108 is arranged beside the material disc locking and buckling platform 10. The top that the lens carried a set removal subassembly 9 is provided with Y axle and arranges material manipulator, Y axle row material manipulator is furnished with lens row material manipulator 3, the rear end of equipment main board 13 has the finished product and folds material basket storehouse 12, the right side of equipment main board 13 has empty tray feed storehouse 1, charging tray lock buckle platform 10 top is furnished with X axle row dish manipulator 14, charging tray lock buckle platform 10 top is furnished with lid manipulator 15, lid manipulator 15 is furnished with lens and detects carousel subassembly 2.

The middle part of the large equipment plate 13 is provided with a left area and a right area, each area is respectively provided with a lens carrying disc moving assembly 9, a first Y-axis discharging manipulator 11 is arranged above the left lens carrying disc moving assembly 9, a second Y-axis discharging manipulator 16 is arranged above the right lens carrying disc moving assembly 9, and the first Y-axis discharging manipulator 11 and the second Y-axis discharging manipulator 16 are respectively provided with a lens discharging manipulator 3.

Referring to fig. 3, the lens detection turntable assembly 2 of the present invention includes a tray 21 and a stepping motor 26, the stepping motor 26 is connected to a Z-axis lifting screw 28 through a rigid coupling 27, a moving seat is provided on the Z-axis lifting screw 28, a vacuum piston type gauge assembly 22 is provided at the lower end of the moving seat, the tray 21 is connected to the lower end of the vacuum piston type gauge assembly 22, a lifting linear bearing mounting member 24 and a linear bearing 25 are provided above the vacuum piston type gauge assembly 22, a Y-direction screw nut 23 and a Y-direction screw are provided below the moving seat, a product detection image camera 29 and a defective product suction pen jig 210 are provided below the moving seat, the product detection image camera 29 takes a picture, and if there is a defect, the defective product suction pen jig 210 transfers the picture.

Referring to fig. 4, the lens discharging manipulator 3 of the present invention includes a main body, a guide rail slide 32 is longitudinally disposed on the main body, a lens pen-sucking jig 31 is slidably disposed on the guide rail slide 32, an image camera 33 and a stepping motor 36 are mounted on the main body, the stepping motor 36 is connected to a lifting lead screw 39 through a coupling 35, the lifting lead screw 39 is sleeved with a lifting lead screw nut 34, the lifting lead screw nut 34 is connected to the lens pen-sucking jig 31, an electromagnetic valve 37 and a vacuum edge assembly 38 are mounted on the main body, and the vacuum edge assembly 38 is connected to the lens pen-sucking jig 31. The suction action is realized by the lens suction pen jig 31.

Referring to fig. 5 and 6, the servo scissors seat 5 of the invention comprises a knife rest support 55 and a servo motor 51, wherein the knife rest support 55 is longitudinally provided with a first precise linear guide rail 52 and a third precise linear guide rail 56, the servo motor 51 is connected with a forward and reverse rotation precise screw rod 512 through a coupler 515, a moving block is sleeved on the forward and reverse rotation precise screw rod 512, a ceramic heat insulation block 57, a heating tube 59, a temperature sensing rod 510 and a shearing blade installation jig 511 are arranged on the moving block, a lens shearing blade 58 is fixed on the shearing blade installation jig 511, the top end of the forward and reverse rotation precise screw rod 512 is connected with an upper moving block, the lower moving block is fixed with the knife rest support 55, the second precise linear guide rail 53 is arranged below the knife rest support 55, the front and rear ends of the knife rest support 55 are respectively provided with a differential head 54 and a platform front and rear limiting block 514, the moving block is slidably arranged on the third precise linear guide rail 56, and the upper moving block is fixed with the knife rest support 55, A shear limit adjusting block 513 is arranged between the lower moving blocks. The servo motor 51 drives the upper moving block and the lower moving block to move, thereby realizing a shearing action.

Referring to fig. 7, the rotating base 6 for the material to be sheared of the present invention comprises a stepping motor 61, a product rotating jig 64 is driven at the upper end of a driving shaft of the stepping motor 61, the product rotating jig 64 is used for placing the material to be sheared 65, the upper end of the driving shaft of the stepping motor 61 is connected with a bearing 67 through a coupling 66, a linear bearing support 63 is arranged outside the bearing 67, and the linear bearing support 63 is fixed on a guide rail sliding block 62. The stepping motor 61 drives the material 65 to be sheared to rotate for shearing.

Referring to fig. 8, the shear blade receiving assembly 7 of the present invention includes a bottom plate and a servo motor 75, the bottom plate has a second guide rail slide 710, the second guide rail slide 710 has a guide rail, the guide rail is slidably provided with a first guide rail slide 71, the guide rail is provided with a buffer structure 74, the rear end of the first guide rail slide 71 is provided with a parallel adjusting block 72, the servo motor 75 is connected with a precision screw 77 through a coupling 76, the first guide rail slide 71 is provided with a left lens clamping jaw 78 and a right lens clamping jaw 79, the rear end of the first guide rail slide 71 is connected with an air cylinder 73, the front end of the precision screw 77 is fixedly connected with the front end of the bottom plate, and the front end of the precision screw 77 is provided with a screw gap adjusting nut 711. The first rail carriage 71 moves to grip the cut lens by the relative opening of the left and right lens jaws 78, 79.

Referring to fig. 9, the tray lock buckle platform 10 of the present invention comprises a main body, wherein the middle of the main body is provided with an air cylinder 101 and a stepping motor 102, a vibration plate 108 is provided with a conveying pipeline, the conveying pipeline is connected to a driving shaft of the stepping motor 102, the vibration plate 108 conveys a buckle product 103 and a buckle locking fixture 104 to the upper end of the driving shaft of the stepping motor 102 through the conveying pipeline, a buckle flow channel fixture 105 is arranged beside the conveying pipeline, the upper end of the driving shaft of the air cylinder 101 is connected with a lock buckle upper limiting fixture 106, and the top of the main body is provided with a tray positioning pin 107. The stepping motor 102 operates to generate an action of rotating the assembled lens.

According to the invention, a product to be processed is taken out of a molding machine through a lens taking and feeding manipulator 4, a material to be cut is put into a rotating base 6, then the material is cut by a servo shear seat 5, the cut lens is taken out by a shear receiving assembly 7 and put into a lens carrying disc moving assembly 9, and then the lens is transferred and discharged to an empty tray feeding bin 1 through a lens detection turntable assembly 2 after being assembled by a tray locking and buckling platform 10, so that the automatic production is realized, and the production efficiency is high.

If the present invention is shut down, the raw product is fed into the uncut lens conveyor 8 for removal.

It is to be understood that the above-described embodiments are merely preferred examples of the present invention and are not intended to limit the scope of the invention, so that equivalent changes or modifications in the structure, features and principles of the invention as described in the claims should be included in the claims.

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