Adjustable fabric embossing composite device and implementation method thereof
1. The utility model provides a surface fabric impressed watermark set composite with adjustable, includes parallel arrangement's support riser (1), its characterized in that, install unwinding roller (11), first guide roll (12), tensioning roller (13), embossing roller (14), second guide roll (15) and wind-up roll (16) on supporting riser (1), the winding is waited to emboss the surface fabric on unwinding roller (11), and the surface fabric passes first guide roll (12) and the surface fabric is worn out to wind on wind-up roll (16) around second guide roll (15) from between tensioning roller (13) and embossing roller (14), the side of supporting riser (1) is provided with adjustable drive mechanism (2), tensioning roller (13) are rotatory and embossing roller (14) are through adjustable drive mechanism (2) drive removal with adjustable.
2. The adjustable fabric embossing compound device as claimed in claim 1, the adjustable traction mechanism (2) comprises a wedge-shaped supporting seat (21), a driving motor (22), a first bevel gear (23), a second bevel gear (24) and a limiting seat (25), the wedge-shaped supporting seat (21) is arranged on the side surface of the supporting vertical plate (1), a driving motor (22) is arranged on the wedge-shaped supporting seat (21), an output shaft of the driving motor (22) is connected with a tensioning roller (13) through a coupling, both ends of the tensioning roller (13) are arranged on the supporting vertical plate (1) through bearings, both ends of the tensioning roller (13) penetrating through the supporting vertical plate (1) are provided with first bevel gears (23) through splines, the first bevel gear (23) is meshed with the second bevel gear (24), and the second bevel gear (24) is fixed on the supporting vertical plate (1) through a limiting seat (25).
3. The adjustable fabric embossing compound device as claimed in claim 2, wherein the adjustable traction mechanism (2) comprises a fixed base (26), a transmission screw rod (27), a lifting slide block (28), a support connecting rod (29) and a clamping seat (210), the transmission screw rod (27) is arranged on the inner side of the second bevel gear (24), the transmission screw rod (27) is connected with the second bevel gear (24) through a traction transmission mechanism (3), the transmission screw rod (27) is installed on the fixed base (26) through a bearing, the fixed base (26) is installed on a support vertical plate (1), the transmission screw rod (27) is in threaded connection with the lifting slide block (28), the support connecting rod (29) is installed on the lifting slide block (28), and the support connecting rod (29) penetrates through the fixed base (26) to be connected with the clamping seat (210), and the clamping seat (210) is provided with an embossing roller (14).
4. The adjustable fabric embossing compound device as claimed in claim 3, the traction transmission mechanism (3) comprises a connecting frame (31), a clamping block (32), a first telescopic spring (33), a first telescopic guide post (34), a second telescopic spring (35), a second telescopic guide post (36) and a T-shaped limiting block (37), the connecting frame (31) is connected to the second bevel gear (24) through a first telescopic spring (33) and a first telescopic guide column (34), the upper end surface and the lower end surface of the second bevel gear (24) are both connected with a T-shaped limiting block (37) through a second telescopic spring (35) and a second telescopic guide column (36), the T-shaped limiting block (37) is inserted into the connecting frame (31), the clamping block (32) is installed at the middle end of the connecting frame (31), and the clamping block (32) is inserted into the transmission screw rod (27).
5. The adjustable fabric embossing composite device as claimed in claim 4, wherein the upper end of the supporting vertical plate (1) is provided with a U-shaped sliding groove (17) for the embossing roller (14) to move, and the embossing roller (14) is matched with the U-shaped sliding groove (17).
6. The adjustable fabric embossing composite device as claimed in claim 5, wherein both ends of the connecting frame (31) are provided with a first circular limiting groove (311) and a second circular limiting groove (312) for inserting the T-shaped limiting block (37), and the first circular limiting groove (311) and the second circular limiting groove (312) are adapted to the T-shaped limiting block (37).
7. The implementation method of the adjustable fabric embossing compound device as claimed in claim 6, characterized by comprising the following steps:
s1: adjusting the distance between a tension roller (13) and an embossing roller (14) according to the thickness of the embossed fabric;
s2: the driving motor (22) drives the first bevel gear (23) to rotate so that the second bevel gear (24) and the transmission screw rod (27) also rotate, and the transmission screw rod (27) can enable the lifting slide block (28), the support connecting rod (29) and the clamping seat (210) to lift along with the rotation process so that the embossing roller (14) is adjusted to a proper position;
s3: the T-shaped limiting block (37) is pressed to enable the second telescopic spring (35) and the second telescopic guide post (36) to contract, the T-shaped limiting block (37) leaves the second circular limiting groove (312), at the moment, the connecting frame (31) extrudes the first telescopic spring (33) and the first telescopic guide post (34) to enable the clamping block (32) to be separated from the transmission screw rod (27), the T-shaped limiting block (37) is inserted into the first circular limiting groove (311), and at the moment, the transmission screw rod (27) is not connected with the second bevel gear (24);
s4: the driving motor (22) drives the first bevel gear (23) to rotate so that the tensioning roller (13) rotates along with the first bevel gear, the fabric wound on the unwinding roller (11) penetrates through the first guide roller (12) and penetrates out of the space between the tensioning roller (13) and the embossing roller (14), and the fabric is embossed and compounded through the embossing roller (14) and then wound on the winding roller (16) around the second guide roller (15).
Background
Fabric is the material used to make clothing. As one of the three elements of the clothes, the fabric not only can explain the style and the characteristics of the clothes, but also directly controls the expression effects of the color and the shape of the clothes, and the fabric of the clothes is various in every day and is different in every month in the world of the clothes. However, in general, high-quality and high-grade fabrics have the characteristics of comfortable wearing, sweat absorption, air permeability, stiff and smooth suspension, noble vision, soft touch and the like.
In order to improve the aesthetic feeling of the fabric and the grade of the fabric, the fabric is usually subjected to embossing operation, and the conventional fabric embossing compound device is mainly of a fixed structure when the fabric is embossed, so that the embossing roller cannot be adjusted according to actual use requirements and cannot be used for embossing the fabric with different thicknesses, the application range is narrow, and the fabric embossing requirements under different conditions cannot be met.
Disclosure of Invention
The invention aims to provide an adjustable fabric embossing composite device and an implementation method thereof, so that an embossing roller can be adjusted according to actual use requirements, fabrics with different thicknesses can be embossed, the application range is wide, the fabric embossing requirements under different conditions can be met, and the problems in the background art are solved.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a surface fabric impressed watermark set composite with adjustable, includes parallel arrangement's support riser, install unwinding roller, first guide roll, tensioning roller, embossing roller, second guide roll and wind-up roll on the support riser, the winding is waited the surface fabric of impressed watermark on the unwinding roller, and the surface fabric passes first guide roll and surface fabric and wears out from between tensioning roller and the embossing roller and twine on the wind-up roll around the second guide roll, the side of supporting the riser is provided with adjustable drive mechanism, the tensioning roller is rotatory through adjustable drive mechanism drive and the embossing roller passes through adjustable drive mechanism drive and removes.
Further, drive mechanism includes wedge supporting seat, driving motor, first bevel gear, second bevel gear and spacing seat with adjustable, the side at the support riser is installed to the wedge supporting seat, install driving motor on the wedge supporting seat, driving motor's output shaft has the tensioning roller through the coupling joint, the both ends of tensioning roller are all installed on supporting the riser through the bearing and the tensioning roller all runs through the both ends of supporting the riser and all install first bevel gear through the spline, first bevel gear and second bevel gear meshing, the second bevel gear is fixed on supporting the riser through spacing seat.
Further, the adjustable traction mechanism comprises a fixed base, a transmission screw rod, a lifting slide block, a support connecting rod and a clamping seat, the transmission screw rod is arranged on the inner side of the second bevel gear and is connected with the second bevel gear through the traction transmission mechanism, the transmission screw rod is installed on the fixed base through a bearing, the fixed base is installed on a support vertical plate, the transmission screw rod is in threaded connection with the lifting slide block, the support connecting rod is installed on the lifting slide block and penetrates out of the fixed base to be connected with the clamping seat, and an embossing roller is installed on the clamping seat.
Further, traction drive mechanism includes link, fixture block, first expanding spring, first flexible guide post, second expanding spring, the flexible guide post of second and T shape stopper, the link is connected on the second bevel gear through first expanding spring and first flexible guide post, the up end of second bevel gear and lower terminal surface all are connected with T shape stopper through second expanding spring and the flexible guide post of second, T shape stopper inserts in the link, the fixture block is installed to the middle-end of link, the fixture block inserts in the drive screw.
Furthermore, the upper end of the supporting vertical plate is provided with a U-shaped sliding groove for the embossing roller to move, and the embossing roller is matched with the U-shaped sliding groove.
Furthermore, the both ends of link all offer and supply T shape stopper male first circular spacing groove and the circular spacing groove of second, first circular spacing groove and the circular spacing groove of second all with T shape stopper adaptation.
According to another aspect of the invention, an implementation method of the adjustable fabric embossing compound device is provided, which comprises the following steps:
s1: adjusting the distance between the tensioning roller and the embossing roller according to the thickness of the embossed fabric;
s2: the driving motor drives the first bevel gear to rotate, so that the second bevel gear and the transmission screw rod also rotate, and the transmission screw rod can enable the lifting slide block, the support connecting rod and the clamping seat to lift along with the transmission screw rod in the rotating process, so that the embossing roller is adjusted to a proper position;
s3: the T-shaped limiting block is pressed to enable the second telescopic spring and the second telescopic guide post to contract, the T-shaped limiting block leaves the second circular limiting groove, the connecting frame extrudes the first telescopic spring and the first telescopic guide post to enable the clamping block to be separated from the transmission screw rod at the moment, the T-shaped limiting block is inserted into the first circular limiting groove, and the transmission screw rod is not connected with the second bevel gear at the moment;
s4: the driving motor drives the first bevel gear to rotate so that the tensioning roller rotates, the fabric wound on the unwinding roller penetrates through the first guide roller and penetrates out of the space between the tensioning roller and the embossing roller, and the fabric is embossed and compounded through the embossing roller and then wound on the winding roller around the second guide roller.
Compared with the prior art, the invention has the beneficial effects that:
the invention relates to an adjustable fabric embossing composite device and an implementation method thereof, wherein the distance between a tension roller and an embossing roller is adjusted according to the thickness of the fabric to be embossed, a driving motor drives a first bevel gear to rotate so that a second bevel gear and a transmission screw rod rotate along with the first bevel gear, a lifting slide block, a support connecting rod and a clamping seat can lift along with the transmission screw rod in the rotating process so that the embossing roller is adjusted to a proper position, a T-shaped limiting block is pressed so that a second telescopic spring and a second telescopic guide post are both contracted, the T-shaped limiting block leaves a second circular limiting groove, a connecting frame extrudes the first telescopic spring and the first telescopic guide post so that a clamping block is separated from the transmission screw rod, the T-shaped limiting block is inserted into the first circular limiting groove, the transmission screw rod is not connected with the second bevel gear at the moment, the driving motor drives the first bevel gear to rotate so that the tension roller rotates along with the first bevel gear, the fabric wound on a unwinding roller passes through the first guide roller and the fabric passes through the space between the tension roller and the embossing roller, the fabric passes through the embossing roller after the embossing is compounded and bypasses the second guide roller to be wound on the winding roller, so that the embossing roller can be adjusted according to actual use requirements, the fabric with different thicknesses can be embossed, the application range is wide, and the fabric embossing requirements under different conditions can be met.
Drawings
Fig. 1 is a front view of an adjustable fabric embossing complex apparatus of the present invention;
FIG. 2 is a side view of an adjustable fabric embossing assembly in accordance with the present invention;
FIG. 3 is a side view, partially in cross-section, of an adjustable fabric embossing assembly in accordance with the present invention;
FIG. 4 is an enlarged partial cross-sectional view of the adjustable draft gear of the present invention;
FIG. 5 is an enlarged view taken at A in FIG. 4 of the present invention;
FIG. 6 is an enlarged view of the present invention with the drive screw disconnected from the second bevel gear;
FIG. 7 is an enlarged view of the invention at B of FIG. 5;
fig. 8 is a schematic view of the connecting frame of the present invention having a first circular limiting groove and a second circular limiting groove.
In the figure: 1. supporting a vertical plate; 11. unwinding rollers; 12. a first guide roller; 13. a tension roller; 14. an embossing roller; 15. a second guide roller; 16. a wind-up roll; 17. a U-shaped chute; 2. an adjustable traction mechanism; 21. a wedge-shaped supporting seat; 22. a drive motor; 23. a first bevel gear; 24. a second bevel gear; 25. a limiting seat; 26. a fixed base; 27. a transmission screw rod; 28. a lifting slide block; 29. a support link; 210. installing a clamping seat; 3. a traction drive mechanism; 31. a connecting frame; 311. a first circular limiting groove; 312. a second circular limiting groove; 32. a clamping block; 33. a first extension spring; 34. a first telescopic guide post; 35. a second extension spring; 36. a second telescopic guide post; 37. t-shaped limiting blocks.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, an adjustable fabric embossing compound device comprises a supporting vertical plate 1 arranged in parallel, an unwinding roller 11, a first guiding roller 12 and a tensioning roller 13 are arranged on the supporting vertical plate 1, the embossing device comprises an embossing roller 14, a second guide roller 15 and a winding roller 16, fabric to be embossed is wound on an unwinding roller 11, the fabric penetrates through a first guide roller 12, penetrates out of a space between a tension roller 13 and the embossing roller 14 and is wound on the winding roller 16 around the second guide roller 15, a driving motor 22 drives a first bevel gear 23 to rotate so that the tension roller 13 rotates along with the fabric, the fabric wound on the unwinding roller 11 penetrates through the first guide roller 12 and penetrates out of the space between the tension roller 13 and the embossing roller 14, the fabric is embossed and compounded through the embossing roller 14 and then winds on the winding roller 16 around the second guide roller 15, an adjustable traction mechanism 2 is arranged on the side face of a supporting vertical plate 1, the tension roller 13 is driven to rotate through the adjustable traction mechanism 2, and the embossing roller 14 is driven to move through the adjustable traction mechanism 2.
Referring to fig. 4, the adjustable traction mechanism 2 includes a wedge-shaped support base 21, a driving motor 22, a first bevel gear 23, a second bevel gear 24 and a limit seat 25, the wedge-shaped support base 21 is installed on the side surface of the support vertical plate 1, the driving motor 22 is installed on the wedge-shaped support base 21, an output shaft of the driving motor 22 is connected with the tension roller 13 through a coupling, both ends of the tension roller 13 are installed on the support vertical plate 1 through bearings, the tension roller 13 penetrates both ends of the support vertical plate 1 and is installed with the first bevel gear 23 through splines, the first bevel gear 23 is engaged with the second bevel gear 24, the second bevel gear 24 is fixed on the support vertical plate 1 through the limit seat 25, the adjustable traction mechanism 2 includes a fixed base 26, a transmission screw 27, a lifting slider 28, a support link 29 and a clamping seat 210, rotation of the tension roller 13 and adjustment of the embossing roller 14 can be realized through a single driving motor 22, the structure design is ingenious, the adjustment of the embossing roller 14 is linked with the rotation of the tension roller 13, a transmission screw rod 27 is arranged on the inner side of the second bevel gear 24, the transmission screw rod 27 is connected with the second bevel gear 24 through a traction transmission mechanism 3, the transmission screw rod 27 is arranged on a fixed base 26 through a bearing, the fixed base 26 is arranged on a supporting vertical plate 1, the transmission screw rod 27 is in threaded connection with a lifting slide block 28, a supporting connecting rod 29 is arranged on the lifting slide block 28, the supporting connecting rod 29 penetrates out of the fixed base 26 and is connected with a clamping seat 210, the embossing roller 14 is arranged on the clamping seat 210, a U-shaped chute 17 for the movement of the embossing roller 14 is arranged at the upper end of the supporting vertical plate 1, the embossing roller 14 is matched with the U-shaped chute 17, a driving motor 22 drives a first bevel gear 23 to rotate, and the first bevel gear 23 is meshed with the second bevel gear 24 and the second bevel gear 24 is connected with the transmission screw rod 27 through the traction transmission mechanism 3, therefore, the first bevel gear 23 rotates to enable the second bevel gear 24 and the transmission screw 27 to rotate along with the first bevel gear, the transmission screw 27 enables the lifting slide block 28, the support connecting rod 29 and the clamping seat 210 to lift along with the first bevel gear in the rotating process, the clamping seat 210 lifts to enable the embossing roller 14 to lift along with the first bevel gear until the embossing roller 14 is adjusted to a proper position, the embossing roller 14 can be adjusted according to actual use requirements, embossing operation can be conducted on fabrics with different thicknesses, the application range of the embossing device is wide, and the embossing requirements of the fabrics under different conditions can be met.
Referring to fig. 5-8, the traction transmission mechanism 3 includes a connecting frame 31, a locking block 32, a first extension spring 33, a first extension guide post 34, a second extension spring 35, a second extension guide post 36 and a T-shaped limiting block 37, the connecting frame 31 is connected to the second bevel gear 24 through the first extension spring 33 and the first extension guide post 34, the upper end surface and the lower end surface of the second bevel gear 24 are connected to the T-shaped limiting block 37 through the second extension spring 35 and the second extension guide post 36, the T-shaped limiting block 37 is inserted into the connecting frame 31, two ends of the connecting frame 31 are respectively provided with a first circular limiting groove 311 and a second circular limiting groove 312 for inserting the T-shaped limiting block 37, the first circular limiting groove 311 and the second circular limiting groove 312 are respectively adapted to the T-shaped limiting block 37, the locking block 32 is installed at the middle end of the connecting frame 31, the locking block 32 is inserted into the transmission screw 27, and the embossing roller 14 is adjusted, the T-shaped limiting block 37 is pressed to enable the second telescopic spring 35 and the second telescopic guide post 36 to contract, the T-shaped limiting block 37 leaves the second circular limiting groove 312, at the moment, the connecting frame 31 extrudes the first telescopic spring 33 and the first telescopic guide post 34 to enable the clamping block 32 to be separated from the transmission screw 27, the T-shaped limiting block 37 is inserted into the first circular limiting groove 311, the transmission screw 27 is not connected with the second bevel gear 24 at the moment, the driving motor 22 drives the first bevel gear 23 to rotate, the embossing roller 14 is not adjusted, and when the embossing roller 14 needs to be adjusted again, the T-shaped limiting block 37 leaves the first circular limiting groove 311 and is inserted into the second circular limiting groove 312.
In order to better show the implementation process of the adjustable fabric embossing composite device, the embodiment provides an implementation method of the adjustable fabric embossing composite device, which includes the following steps:
s1: adjusting the distance between the tension roller 13 and the embossing roller 14 according to the thickness of the embossed fabric;
s2: the driving motor 22 drives the first bevel gear 23 to rotate, so that the second bevel gear 24 and the transmission screw 27 also rotate, and the transmission screw 27 can enable the lifting slide block 28, the support connecting rod 29 and the clamping seat 210 to lift along with the rotation in the rotating process, so that the embossing roller 14 is adjusted to a proper position;
s3: the T-shaped limiting block 37 is pressed to enable the second telescopic spring 35 and the second telescopic guide post 36 to contract, the T-shaped limiting block 37 leaves the second circular limiting groove 312, at the moment, the connecting frame 31 extrudes the first telescopic spring 33 and the first telescopic guide post 34 to enable the clamping block 32 to be separated from the transmission screw rod 27, the T-shaped limiting block 37 is inserted into the first circular limiting groove 311, and at the moment, the transmission screw rod 27 is not connected with the second bevel gear 24;
s4: the driving motor 22 drives the first bevel gear 23 to rotate so that the tensioning roller 13 rotates along with the first bevel gear, the fabric wound on the unwinding roller 11 passes through the first guide roller 12 and penetrates out from the space between the tensioning roller 13 and the embossing roller 14, and the fabric is embossed and compounded by the embossing roller 14 and then wound on the winding roller 16 by bypassing the second guide roller 15.
In summary, in the adjustable fabric embossing compound device and the implementation method thereof of the present invention, the distance between the tension roller 13 and the embossing roller 14 is adjusted according to the thickness of the fabric to be embossed, the driving motor 22 drives the first bevel gear 23 to rotate so that the second bevel gear 24 and the driving screw 27 also rotate, the driving screw 27 can make the lifting slider 28, the supporting connecting rod 29 and the clamping seat 210 lift along with the driving screw 27 in the rotating process, so that the embossing roller 14 is adjusted to a proper position, the T-shaped limiting block 37 is pressed so that the second extension spring 35 and the second extension guiding column 36 both contract, the T-shaped limiting block 37 leaves the second circular limiting groove 312, at this time, after the connecting frame 31 extrudes the first extension spring 33 and the first extension guiding column 34 to separate the clamping block 32 from the driving screw 27, the T-shaped limiting block 37 is inserted into the first circular limiting groove 311, at this time, the driving screw 27 is disconnected from the second bevel gear 24, the driving motor 22 drives the first bevel gear 23 to rotate so that the tensioning roller 13 rotates along with the first bevel gear, the fabric wound on the unwinding roller 11 passes through the first guide roller 12 and penetrates out from the space between the tensioning roller 13 and the embossing roller 14, the fabric is subjected to embossing compounding through the embossing roller 14 and then bypasses the second guide roller 15 to be wound on the winding roller 16, the embossing roller 14 can be adjusted according to actual use requirements, embossing operation can be performed on the fabrics with different thicknesses, the application range is wide, and the fabric embossing requirements under different conditions can be met.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
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