Textile fabric flattening device
1. The utility model provides a textile fabric levels device for carry out flattening processing to the surface fabric, its characterized in that, textile fabric level device include:
the mounting rack is used for placing a fabric roll, and the fabric roll can rotate;
the feeding assembly comprises a first support, a first roller and a second roller, wherein the first roller and the second roller are rotatably connected to the first support;
the humidifying assembly comprises a second support and a humidifier which is rotatably connected to the second support, and the contact area of the humidifier and the fabric can be increased by rotating the humidifier forwards;
the drying assembly comprises a third support, a heater and a blower, the heater is fixed on the third support, the blower is rotatably connected to the third support, the fabric is attached to the heater and the blower, the heater can heat the fabric, and the blower can blow the fabric dry;
the power component can pull the fabric to move,
when the cloth between the power assembly and the feeding assembly is loose, the humidifier can rotate forwards to tension the fabric and increase the contact area with the fabric, so that the fabric can be fully humidified.
2. The textile fabric flattening device according to claim 1, further comprising a linkage mechanism, wherein the linkage mechanism comprises a first belt wheel, a second belt wheel, a belt, a first gear and a second gear, the first belt wheel is fixedly connected with a rotating shaft of the humidifier, the second belt wheel is fixedly connected with the first gear coaxially and rotatably connected with the third support, the second gear is fixedly connected with a rotating shaft of the blower, the first belt wheel is connected with the second belt wheel through the belt, and after the humidifier rotates forward, the blower can be driven to rotate forward and a power supply is connected to operate the blower, so that the bonding area between the textile fabric and the blower is increased.
3. The textile fabric flattening device according to claim 2, wherein the power assembly comprises a fourth bracket, a third roller and a fourth roller rotatably connected to the fourth bracket, and a driving motor fixed to the fourth bracket and connected to the third roller to drive the third roller to rotate, the fabric passes between the third roller and the fourth roller, and the third roller and the fourth roller clamp the fabric so as to pull the fabric to move.
4. A fabric flattening apparatus according to claim 3, wherein the heater has a heating surface that increases the area of engagement of the fabric with the heater when the humidifier is rotated in the forward direction.
5. The textile fabric flattening device according to claim 4, wherein the power assembly further comprises a telescopic ejector rod, the first belt wheel is provided with a connecting protrusion, the end of the telescopic rod of the telescopic ejector rod is provided with a connecting groove, the connecting protrusion is slidably arranged in the connecting groove, and when the humidifier rotates in the forward direction, the telescopic ejector rod can be driven to extend.
6. The textile fabric flattening device according to claim 5, wherein a torsion spring is arranged between the humidifier and the second support and can drive the humidifier to rotate in the forward direction.
7. The textile fabric flattening device according to claim 6, wherein the telescopic ejector rod comprises a housing, a telescopic rod slidably arranged in the housing, a one-way valve and a solenoid valve, a piston is arranged at one end of the telescopic rod so as to divide the housing into an accommodating cavity and a buffer cavity, the one-way valve and the solenoid valve are both arranged on the piston, the one-way valve can enable liquid to enter the accommodating cavity from the buffer cavity in a one-way manner, and after the solenoid valve is opened, the accommodating cavity can be communicated with the buffer cavity.
8. The textile fabric flattening device according to claim 7, wherein the electromagnetic valve is controlled by a time-delay power-off switch, when the humidifier rotates in the forward direction and the telescopic rod extends, the time-delay power-off switch is triggered, and after a certain time, the time-delay power-off switch is switched off, so that the electromagnetic valve is opened, and liquid can enter the accommodating cavity from the buffer cavity.
9. The textile fabric flattening device according to claim 1, wherein the cross section of the humidifier is spindle-shaped, and one end of the humidifier is rotatably connected to the second support, so that when the humidifier is pressed by the fabric above the humidifier, the humidifier can rotate reversely, and the contact area of the humidifier and the fabric is reduced.
Background
The textile fabric, namely the knitted fabric, is divided into two types, namely a weft knitted fabric and a warp knitted fabric according to a weaving method, wherein the weft knitted fabric is usually formed by taking low-elasticity polyester yarns or special-shaped polyester yarns, nylon yarns, cotton yarns, wool yarns and the like as raw materials and adopting a plain stitch, a variable plain stitch, a rib plain stitch, a double rib plain stitch, a jacquard weave, a terry weave and the like and knitting on various weft knitting machines.
When the textile fabric is wound on the roller, wrinkles often appear, and the quality of the finished product is damaged by the wrinkles of the fabric when the finished product is manufactured at the later stage, so that the wrinkles need to be leveled.
The existing leveling device often adopts a semi-automatic device, the manual work is observed to determine the area needing leveling, the ironing device is controlled to iron, or the full-automatic device irons the whole roll of fabric, so that the automation degree can be improved, but a large amount of energy is wasted, and the cost is improved.
Disclosure of Invention
In view of the above, there is a need to provide a textile fabric smoothing device.
The invention discloses a textile fabric leveling device, which is used for leveling and processing fabrics, and comprises: the mounting rack is used for placing a fabric roll, and the fabric roll can rotate; the feeding assembly comprises a first support, a first roller and a second roller, wherein the first roller and the second roller are rotatably connected to the first support; the humidifying assembly comprises a second support and a humidifier which is rotatably connected to the second support, and the contact area of the humidifier and the fabric can be increased by rotating the humidifier forwards; the drying assembly comprises a third support, a heater and a blower, the heater is fixed on the third support, the blower is rotatably connected to the third support, the fabric is attached to the heater and the blower, the heater can heat the fabric, and the blower can blow the fabric dry; the power assembly can pull the fabric to move, when the fabric between the power assembly and the feeding assembly is loose, the humidifier can rotate in the forward direction, so that the fabric is tensioned, the contact area between the humidifier and the fabric is increased, and the fabric can be sufficiently humidified.
In one embodiment, the textile fabric leveling device further comprises a linkage mechanism, the linkage mechanism comprises a first belt wheel, a second belt wheel, a belt, a first gear and a second gear, the first belt wheel is fixedly connected with a rotating shaft of the humidifier, the second belt wheel is fixedly connected with the first gear in a coaxial mode and is rotatably connected with the third support, the second gear is fixedly connected with the rotating shaft of the blower, the first belt wheel is connected with the second belt wheel through the belt, and after the humidifier rotates in the forward direction, the blower can be driven to rotate in the forward direction and is connected with a power supply to enable the blower to work, so that the bonding area of the fabric and the blower is increased.
In one embodiment, the power assembly comprises a fourth bracket, a third roller and a fourth roller which are rotatably connected to the fourth bracket, and a driving motor, wherein the driving motor is fixed on the fourth bracket, is connected with the third roller and can drive the third roller to rotate, the fabric passes between the third roller and the fourth roller, and the third roller and the fourth roller clamp the fabric so as to be capable of pulling the fabric to move.
In one embodiment, the heater has a heating surface, and the attaching area of the fabric and the heater can be increased after the humidifier rotates forwards.
In one embodiment, the power assembly further comprises a telescopic ejector rod, the first belt wheel is provided with a connecting protrusion, the end portion of the telescopic rod of the telescopic ejector rod is provided with a connecting groove, the connecting protrusion is slidably arranged in the connecting groove, and when the humidifier rotates in the forward direction, the telescopic ejector rod can be driven to extend.
In one embodiment, a torsion spring is arranged between the humidifier and the second support and can drive the humidifier to rotate in the forward direction.
In one embodiment, the telescopic ejector rod comprises a shell, a telescopic rod, a one-way valve and an electromagnetic valve, wherein the telescopic rod is arranged in the shell in a sliding mode, one end of the telescopic rod is provided with a piston so as to divide the shell into an accommodating cavity and a buffer cavity, the one-way valve and the electromagnetic valve are arranged on the piston, the one-way valve enables liquid to enter the accommodating cavity from the buffer cavity in a one-way mode, and after the electromagnetic valve is opened, the accommodating cavity can be communicated with the buffer cavity.
In one embodiment, the electromagnetic valve is controlled by a time-delay power-off switch, when the humidifier rotates in the forward direction and the telescopic rod extends, the time-delay power-off switch is triggered, and after a certain time, the time-delay power-off switch is switched off, so that the electromagnetic valve is opened, and liquid can enter the accommodating cavity from the buffer cavity.
In one embodiment, the cross section of the humidifier is spindle-shaped, and one end of the humidifier is rotatably connected to the second support, so that when the humidifier is extruded by the fabric above the humidifier, the humidifier can rotate reversely, and the contact area of the humidifier and the fabric is reduced.
The invention has the advantages that:
(1) the humidifier, the heater and the blower are arranged, so that the fabric wrinkles are flattened, and the effect is good;
(2) the humidifier can automatically rotate according to the tightness of the fabric by arranging the torsion spring, so that the fabric is leveled without manual observation, and the automation degree is high;
(3) through setting up the humidifier that the section face is fusiform, and the venthole sets up in fusiform side to through rotatory humidifier, can greatly increased humidifier and surface fabric's area of contact, have better humidification effect.
(4) Through setting up the humidifier that the section is fusiform, can lift up the surface fabric, make the surface fabric laminate in the heater more, improve the heating effect.
(5) Through setting up link gear, when the humidifier is rotatory, can drive in step the blower is rotatory, is that the blower laminates in the surface fabric.
Drawings
Fig. 1 is a perspective view of a textile fabric flattening apparatus provided by the present invention;
FIG. 2 is a top view of a textile fabric smoothing device provided by the present invention;
FIG. 3 is a cross-sectional view taken along the line A-A of FIG. 2 in accordance with the present invention;
FIG. 4 is a cross-sectional view of the present invention in another operational state, according to the perspective of FIG. 3;
FIG. 5 is an enlarged view of a portion of the present invention at B in FIG. 1;
FIG. 6 is a sectional view of the telescopic ejector pin provided by the present invention;
fig. 7 is a perspective view of a blower according to the present invention;
fig. 8 is a perspective view of a humidifier provided by the present invention.
In the figure, the mounting bracket 1, the first bracket 21, the first roller 22, the second roller 23, the second bracket 31, the humidifier 32, the torsion spring 33, the third bracket 41, the heater 42, the blower 43, the fourth bracket 51, the third roller 52, the fourth roller 53, the driving motor 54, the telescopic rod 55, the housing 551, the accommodating chamber 5511, the buffer chamber 5512, the telescopic rod 552, the piston 5521, the connecting groove 5522, the check valve 553, the electromagnetic valve 554, the first pulley 61, the connecting protrusion 611, the second pulley 62, the belt 63, the first gear 64, and the second gear 65 are illustrated.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that when an element is referred to as being "mounted on" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. When an element is referred to as being "secured to" another element, it can be directly secured to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1 to 7, the present invention discloses a textile fabric flattening apparatus for flattening a fabric 01, the textile fabric flattening apparatus comprising:
a mounting rack 1 for placing a fabric roll, wherein the fabric roll can rotate on the mounting rack 1;
the feeding assembly comprises a first support 21, a first roller 22 and a second roller 23 which are rotatably connected to the first support 21, the fabric 01 passes between the first roller 22 and the second roller 23, and the first roller 22 and the second roller 23 have certain clamping force on the fabric 01 so as to keep the fabric 01 in a tight state;
the humidifying assembly comprises a second bracket 31 and a humidifier 32 which is rotatably connected to the second bracket 31, and the contact area between the humidifier 32 and the fabric 01 can be increased by rotating the humidifier 32 in the forward direction;
the drying assembly comprises a third bracket 41, a heater 42 fixed on the third bracket 41 and a blower 43 rotatably connected on the third bracket 41, wherein the fabric 01 is attached to the lower sides of the heater 42 and the blower 43, the heater 42 can heat the fabric 01, and the blower 43 can dry the fabric 01;
the power component can pull the fabric 01 to move,
when the cloth between the power assembly and the feeding assembly is loose, the humidifier 32 can rotate in the forward direction, so that the fabric 01 is tensioned, the contact area of the humidifier and the fabric 01 is increased, and the fabric 01 can be fully humidified.
Preferably, the textile fabric flattening device further comprises a linkage mechanism, the linkage mechanism comprises a first belt wheel 61, a second belt wheel 62, a belt 63, a first gear 64 and a second gear 65, the first belt wheel 61 is fixedly connected with the rotating shaft of the humidifier 32, the second belt wheel 62 is coaxially and fixedly connected with the first gear 64 and is rotatably connected with the third support 41, the second gear 65 is fixedly connected with the rotating shaft of the blower 43, the first belt wheel 61 is connected with the second belt wheel 62 through the belt 63, and after the humidifier 32 rotates forward, the blower 43 can be driven to rotate forward, so that the bonding area between the fabric 01 and the blower 43 is increased, and a power supply is switched on to enable the blower 43 to work.
Preferably, the power assembly includes a fourth bracket 51, a third roller 52 and a fourth roller 53 rotatably connected to the fourth bracket 51, and a driving motor 54, the driving motor 54 is fixed to the fourth bracket 51, is connected to the third roller 52, and is capable of driving the third roller 52 to rotate, the fabric 01 passes between the third roller 52 and the fourth roller 53, and the third roller 52 and the fourth roller 53 clamp the fabric 01, so that the fabric 01 can be pulled to move.
Preferably, the heater 42 has a heating surface, and the bonding area between the fabric 01 and the heater 42 can be increased after the humidifier 32 rotates in the forward direction.
Preferably, the power assembly further includes a telescopic top rod 55, the first pulley 61 is provided with a connecting protrusion 611, the end of the telescopic rod 552 of the telescopic top rod 55 is provided with a connecting groove 5522, the connecting protrusion 611 is slidably disposed in the connecting groove 5522, and when the humidifier 32 rotates in the forward direction, the telescopic top rod 55 can be driven to extend.
Preferably, a torsion spring 33 is disposed between the humidifier 32 and the second bracket 31, and can drive the humidifier 32 to rotate in the forward direction.
Preferably, as shown in fig. 5 and 6, the retractable rod 55 includes a housing 551, a retractable rod 552 slidably disposed in the housing 551, a check valve 553, and a solenoid valve 554, wherein a piston 5521 is disposed at one end of the retractable rod 552 to divide the interior of the housing 551 into an accommodating chamber 5511 and a buffer chamber 5512, the check valve 553 and the solenoid valve 554 are both disposed on the piston 5521, the check valve 553 can make liquid enter the accommodating chamber 5511 from the buffer chamber 5512 in a single direction, and when the solenoid valve 554 is opened, the accommodating chamber 5511 can communicate with the buffer chamber 5512.
Preferably, the electromagnetic valve 554 is controlled by a time-delay power-off switch, when the humidifier 32 rotates in the forward direction and the telescopic rod 552 extends, the time-delay power-off switch is triggered, and after a certain time, the time-delay power-off switch is turned off, so that the electromagnetic valve 554 is opened, and liquid can enter the accommodating chamber 5511 from the buffer chamber 5512. It will be appreciated that when the telescoping rod 552 is retracted, the time delay de-energizing switch is again engaged, thereby closing the solenoid valve 554.
Preferably, as shown in fig. 8, the cross-section of the humidifier 32 is a spindle shape, and one end of the humidifier 32 is rotatably connected to the second bracket 31, so that when the upper fabric 01 is pressed, the humidifier 32 can be rotated in the opposite direction, thereby reducing the contact area with the fabric 01.
The working method of the invention is as follows: as shown in fig. 2 and 3, when the fabric 01 is in a tensioned state, the pressure of the fabric 01 on the humidifier 32 can keep the humidifier 32 in the position shown in fig. 3, and at the moment, no wrinkles exist between the feeding assembly and the power assembly, so that the fabric 01 can pass through quickly, the humidifier 32 and the blower 43 do not work, the heater works, and the fabric 01 is ironed and flattened simply.
When the wrinkles on the fabric 01 pass through the feeding assembly, the fabric 01 between the feeding assembly and the power assembly becomes loose, so that the humidifier 32 rotates clockwise under the action of the torsion spring 33, at the moment, the humidifier 32 and the blower 43 are electrified to work, the fabric 01 is attached to the air outlet hole in the humidifier 32, the telescopic ejector rod 55 extends, liquid enters the buffer cavity 5512 from the accommodating cavity 5511 through the one-way valve 553, and meanwhile, the rotating speed of the motor is reduced, so that the fabric 01 moves slowly. As shown in fig. 4, the fabric 01 is attached to the surface of the humidifier 32, and after the humidifier 32 rotates in the forward direction, the fabric 01 is lifted up, so that the attachment area of the fabric 01 and the heater 42 is larger, and the humidifier 32 rotates to drive the blower 43 to rotate through the linkage mechanism, so that more fabric 01 is attached to the surface of the blower 43, and thus, the wrinkle of the fabric 01 can be flattened.
When a predetermined time has elapsed, the time delay power off switch is turned off, so that the solenoid valve 554 is opened and liquid can enter the buffer chamber 5512 from the accommodating chamber 5511. Because the fabric 01 is tensioned, the humidifier 32 rotates reversely under the action of the fabric 01, and the linkage mechanism drives the blower 43 to rotate reversely, so that the air outlet of the blower 43 is far away from the fabric 01.
It should be noted that the creases in the web are always caused by the overlapping of the material, so that the present invention takes advantage of this property to unfold the folded material and then flatten the creases. It should be noted that the functions of the humidifier, the heater and the blower mentioned in the present invention are simple and clear, and those skilled in the art can realize the functions by using the prior art knowledge under the guidance of the present invention.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
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