Building rapid-setting repairing material and preparation system and preparation method thereof
1. The utility model provides a building rapid hardening patching material preparation system, includes processing support (10), rotary mechanism (20) and device support (30), its characterized in that: the device is characterized in that a processing bracket (10) is fixedly connected to the device bracket (30), and a rotating mechanism (20) is connected to the processing bracket (10).
2. The system for preparing a building rapid-setting repairing material according to claim 1, wherein: the processing support (10) comprises a telescopic mechanism I (11), a telescopic end of the telescopic mechanism I (11) is fixedly connected with a telescopic mechanism II (12), a telescopic end of the telescopic mechanism II (12) is fixedly connected with a support ring (13), and the telescopic mechanism I (11) is fixedly connected to a device support (30).
3. The system for preparing a building rapid-setting repairing material according to claim 2, wherein: the rotating mechanism (20) comprises a rotating ring (21), the rotating ring (21) is rotatably connected to the support ring (13), two telescopic mechanisms III (22) are fixedly connected to the rotating ring (21), and rotating press plates (23) are fixedly connected to the telescopic ends of the two telescopic mechanisms III (22).
4. The system for preparing a building rapid-setting repairing material according to claim 3, wherein: the device is characterized by further comprising a feeding mechanism I (40), wherein the feeding mechanism I (40) comprises a telescopic mechanism IV (41), the telescopic mechanism IV (41) is fixedly connected to the rear end of the device support (30), and a feeding wheel I (42) is rotatably connected to the telescopic end of the telescopic mechanism IV (41).
5. The system for preparing a building rapid-setting repairing material according to claim 4, wherein: the device is characterized by further comprising a feeding mechanism II (50), wherein the feeding mechanism II (50) comprises a telescopic mechanism V (51), the telescopic mechanism V (51) is fixedly connected to the front end of the device support (30), and a feeding wheel II (52) is rotatably connected to the telescopic end of the telescopic mechanism V (51).
6. The system for preparing a building rapid-setting repairing material according to claim 5, wherein: the material pressing frame (53) is fixedly connected to the telescopic end of the telescopic mechanism V (51), and a plurality of material pressing wheels (54) are rotatably connected to the bottom of the material pressing frame (53).
7. The system for preparing a building rapid-setting repairing material according to claim 6, wherein: still include bottom mould (60), bottom mould (60) are including threaded rod I (61), the screw thread at threaded rod I (61) both ends is revolved to the opposite direction, threaded rod I (61) both ends all have sideslip support (62) through threaded connection, two equal sliding connection of sideslip support (62) are on device support (30), two telescopic machanism VI (63) of equal fixedly connected with are gone up in two sideslip supports (62), equal fixedly connected with forming die (64) are served in the flexible of every telescopic machanism VI (63), forming die (64) sliding connection is on sideslip support (62) that correspond.
8. The system for preparing a building rapid-setting repairing material according to claim 7, wherein: still include stamping die (70), stamping die (70) are including stamping support (71), stamping support (71) fixed connection is on device support (30), and the last rotation of stamping support (71) is connected with threaded rod II (72), and the screw thread at threaded rod II (72) both ends is turned around to opposite, and threaded rod II (72) both ends all have telescopic machanism VII (73) through threaded connection, and equal fixedly connected with trapezoidal mould (74) are served in the flexible of two telescopic machanism VII (73).
9. The method for preparing a rapid-setting repair material for a building using the system for preparing a rapid-setting repair material for a building of claim 8, wherein: the method comprises the following steps:
the method comprises the following steps: placing the plate to be processed on a feeding mechanism I (40) and a feeding mechanism II (50);
step two: the feeding mechanism I (40) and the feeding mechanism II (50) punch two sides of a plate to be processed to form a processing raw material;
step three: after the rotating mechanism (20) bends the processing raw material, the rotating mechanism (20) cuts the processing raw material to form a shape raw material, and the shape raw material is mixed in the repairing material to form the building rapid-hardening repairing material.
10. The rapid-setting repair material for construction prepared by using the system for preparing rapid-setting repair material for construction according to claim 8, wherein: the quick-setting repairing material for the building comprises the following raw materials in parts by weight: 100 parts of petroleum asphalt; 20-25 parts of 80-120-mesh quartz sand; 30-50 parts of a reinforcing agent; 12-15 parts of a tackifier; 0.3 to 1 part of anti-aging agent; 20-25 parts of I-shaped raw materials.
Background
In the prior art, a preparation method of a rapid-setting and rapid-hardening coal gangue alkali-activated rapid repair material. The method improves the content of active calcium by doping a proper amount of hydrated lime powder, promotes the polymerization reaction and the formation of a polymerization product, obviously shortens the setting time of the coal gangue alkali-activated material, greatly improves the early strength, and finally realizes the application of the coal gangue alkali-activated material as a rapid repairing material in engineering. The gangue alkali-activated rapid repair material can automatically adjust the setting time, has the characteristics of excellent cohesiveness, early strength and high strength, and is very suitable for being used as a rapid repair material; the prior art has the defect that the rapid-setting repairing material with higher strength for the building can not be prepared.
Disclosure of Invention
The invention aims to provide a building quick-setting repairing material, a preparation system and a preparation method thereof, which can be used for preparing the building quick-setting repairing material with higher strength.
The purpose of the invention is realized by the following technical scheme:
a preparation system of a building rapid-hardening patching material comprises a processing support, a rotating mechanism, a device support, a feeding mechanism I, a feeding mechanism II, a bottom die and a stamping die, wherein the processing support comprises a telescopic mechanism I, a telescopic mechanism II and a support ring, the telescopic end of the telescopic mechanism I is fixedly connected with the telescopic mechanism II, and the telescopic end of the telescopic mechanism II is fixedly connected with the support ring;
the rotating mechanism comprises a rotating ring, a telescopic mechanism III and a rotating pressure plate, the rotating ring is rotatably connected to the support ring, a power mechanism I for driving the rotating ring to rotate is arranged on the rotating ring, the power mechanism I is preferably a servo motor, the rotating ring is fixedly connected with the two telescopic mechanisms III, and the telescopic ends of the two telescopic mechanisms III are fixedly connected with the rotating pressure plate;
the device support comprises a bottom support, a supporting bottom plate, side supports, supporting wheels and a supporting frame, wherein the bottom of the bottom support is fixedly connected with the supporting bottom plate, the left side and the right side of the bottom support are fixedly connected with the side supports, the front end and the rear end of the bottom support are rotatably connected with the supporting wheels, the front end of the bottom support is fixedly connected with the supporting frame, and a telescopic mechanism I is fixedly connected to the bottom support;
the feeding mechanism I comprises a telescopic mechanism IV and a feeding wheel I, the telescopic mechanism IV is fixedly connected to the rear end of the bottom support, the feeding wheel I is rotatably connected to the telescopic end of the telescopic mechanism IV and is positioned at the lower end of the rear support wheel, a power mechanism II for driving the feeding wheel I to rotate is arranged on the feeding wheel I, and the power mechanism II is preferably a servo motor;
the feeding mechanism II comprises a telescopic mechanism V, a feeding wheel II, a pressing frame and pressing wheels, the telescopic mechanism V is fixedly connected to the front end of the bottom support, the telescopic end of the telescopic mechanism V is rotatably connected with the feeding wheel II, the feeding wheel II is positioned at the lower end of the front support wheel, the feeding wheel II is provided with a power mechanism III for driving the feeding wheel to rotate, the power mechanism III is preferably a servo motor, the telescopic end of the telescopic mechanism V is fixedly connected with the pressing frame, the bottom of the pressing frame is rotatably connected with a plurality of pressing wheels, and the pressing frame is positioned on the upper side of the support frame;
the bottom die comprises a threaded rod I, transverse moving supports, telescopic mechanisms VI and forming dies, wherein the threaded rod I is rotatably connected to the bottom support, the thread turning directions of two ends of the threaded rod I are opposite, two ends of the threaded rod I are both connected with the transverse moving supports through threads, the two transverse moving supports are both slidably connected to the bottom support, the two transverse moving supports are both fixedly connected with the two telescopic mechanisms VI, the telescopic end of each telescopic mechanism VI is fixedly connected with the forming die, the forming dies are slidably connected to the corresponding transverse moving supports, and the supporting bottom plate is positioned among the four forming dies;
stamping die includes stamping support, threaded rod II, telescopic machanism VII and trapezoidal mould, and stamping support fixed connection rotates on the stamping support between two collateral branch framves to be connected with threaded rod II, and the screw thread at II both ends of threaded rod revolves to opposite, and II both ends of threaded rod all have telescopic machanism VII through threaded connection, and the equal fixedly connected with trapezoidal mould is served in the flexible of two telescopic machanism VII.
A method for preparing a building quick-setting repairing material comprises the following steps:
the method comprises the following steps: placing a plate to be processed on the feeding mechanism I and the feeding mechanism II;
step two: the feeding mechanism I and the feeding mechanism II punch two sides of a plate to be processed to form a processing raw material;
step three: after the rotating mechanism bends the processing raw material, the rotating mechanism cuts the processing raw material to form a I-shaped raw material, and the I-shaped raw material is mixed in the repairing material to form the building rapid-hardening repairing material.
The quick-setting repair material for the building comprises the following raw materials in parts by weight: 100 parts of petroleum asphalt; 20-25 parts of 80-120-mesh quartz sand; 30-50 parts of a reinforcing agent; 12-15 parts of a tackifier; 0.3 to 1 part of anti-aging agent; 20-25 parts of I-shaped raw materials.
The building rapid-setting repairing material and the preparation system and the preparation method thereof have the beneficial effects that:
the invention relates to a building rapid-hardening repairing material and a preparation system and a preparation method thereof, wherein a plate to be processed can be placed on a feeding mechanism I and a feeding mechanism II; the feeding mechanism I and the feeding mechanism II punch two sides of a plate to be processed to form a processing raw material; after the rotating mechanism bends the processing raw material, the rotating mechanism cuts the processing raw material to form a I-shaped raw material, the I-shaped raw material is mixed in the repairing material to form the building rapid-hardening repairing material, the I-shaped raw material is in a twisted I shape and is used as aggregate of the building rapid-hardening repairing material, and the hardness of the building rapid-hardening repairing material after drying is increased.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of a rotary mechanism and a processing fixture attachment configuration of the present invention;
FIG. 2 is a schematic view of a processing fixture according to the present invention;
FIG. 3 is a schematic view of a rotary mechanism of the present invention;
FIG. 4 is a schematic view showing a connecting structure of a device support, a feeding mechanism I, a feeding mechanism II and a processing support according to the present invention;
FIG. 5 is a schematic view of the device support structure of the present invention;
FIG. 6 is a schematic structural view of a feeding mechanism I of the present invention;
FIG. 7 is a schematic structural diagram of a feeding mechanism II of the present invention;
FIG. 8 is a schematic view of the apparatus frame and bottom mold attachment configuration of the present invention;
FIG. 9 is a schematic view of the bottom mold structure of the present invention;
FIG. 10 is a schematic view of the apparatus bracket and stamping die attachment configuration of the present invention;
FIG. 11 is a schematic view of the stamping die configuration of the present invention;
FIG. 12 is a schematic view of the processing feedstock structure of the present invention;
FIG. 13 is a schematic structural view of an I-shaped material of the present invention;
FIG. 14 is a flow chart of the preparation of the quick-setting repair material for buildings according to the present invention.
In the figure: processing the bracket 10; a telescoping mechanism I11; a telescoping mechanism II 12; a support ring 13; a rotating mechanism 20; a rotating ring 21; a telescoping mechanism III 22; a rotating platen 23; a device holder 30; a bottom bracket 31; a support base plate 32; side brackets 33; the support wheels 34; a support frame 35; a feeding mechanism I40; a telescoping mechanism IV 41; a feeding wheel I42; a feeding mechanism II 50; a telescoping mechanism V51; a feeding wheel II 52; a material pressing frame 53; a nip wheel 54; a bottom mold 60; a threaded rod I61; a traverse bracket 62; a telescoping mechanism VI 63; a molding die 64; a stamping die 70; the punch holder 71; a threaded rod II 72; the telescopic mechanism VII 73; a trapezoidal shaped die 74.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The embodiment is described below with reference to fig. 1 to 14, and a building rapid-setting patching material preparation system includes a processing support 10, a rotating mechanism 20, a device support 30, a feeding mechanism i 40, a feeding mechanism ii 50, a bottom mold 60 and a stamping mold 70, wherein the processing support 10 includes a telescopic mechanism i 11, a telescopic mechanism ii 12 and a support ring 13, the telescopic end of the telescopic mechanism i 11 is fixedly connected with the telescopic mechanism ii 12, and the telescopic end of the telescopic mechanism ii 12 is fixedly connected with the support ring 13;
the rotating mechanism 20 comprises a rotating ring 21, a telescopic mechanism III 22 and a rotating pressure plate 23, the rotating ring 21 is rotatably connected to the supporting ring 13, a power mechanism I for driving the rotating ring 21 to rotate is arranged on the rotating ring 21, the power mechanism I is preferably a servo motor, the rotating ring 21 is fixedly connected with the two telescopic mechanisms III 22, and the telescopic ends of the two telescopic mechanisms III 22 are fixedly connected with the rotating pressure plate 23;
when the processing material extruding machine is used, a processing material shown in the figure 12 is placed between the two rotary pressing plates 23, the narrow part of the processing material is placed between the two rotary pressing plates 23, the part, which is far away from the narrow part of the processing material, is fixed, the fixed part and the extruding parts of the two rotary pressing plates 23 are positioned at the same narrow part of the processing material, but the fixed part and the extruding parts of the two rotary pressing plates 23 are separated by a certain distance, the telescopic mechanism III 22 is started, the telescopic mechanism III 22 can be a hydraulic cylinder or an electric push rod, the telescopic end of the telescopic mechanism III 22 drives the rotary pressing plates 23 to move, the two rotary pressing plates 23 are close to or far away from each other, and the two rotary pressing plates 23 are close to each other to extrude the narrow part of the processing material;
the rotating ring 21 is provided with a power mechanism I for driving the rotating ring to rotate, the power mechanism I is preferably a servo motor, the power mechanism I is started, the power mechanism I can be fixedly connected to the support ring 13, an output shaft of the power mechanism I is in transmission connection with the rotating ring 21, the rotating ring 21 is driven to rotate when the output shaft of the power mechanism I rotates, the rotating ring 21 drives the two telescopic mechanisms III 22 to rotate, the two telescopic mechanisms III 22 drive the two rotating press plates 23 to rotate, and the two rotating press plates 23 bend the narrow part of the processing raw material;
starting the two telescoping mechanisms III 22, keeping the telescoping ends of the two telescoping mechanisms III 22 away from each other, respectively driving the two rotary pressing plates 23 away from each other by the telescoping ends of the two telescoping mechanisms III 22, separating the two rotary pressing plates 23 from the processing raw material, starting the power mechanism I, driving the rotary ring 21 to rotate by the power mechanism I, driving the two telescoping mechanisms III 22 to rotate by the rotary ring 21, driving the two rotary pressing plates 23 to rotate by the two telescoping mechanisms III 22, resetting the two rotary pressing plates 23, starting the telescoping mechanism I11, driving the telescoping mechanism I11 to be a hydraulic cylinder or an electric push rod, driving the telescoping mechanism II 12 to move by the telescoping mechanism I11, driving the support ring 13 to move by the telescoping mechanism II 12, driving the support ring 21 to move by the support ring 13, driving the telescoping mechanisms III 22 to move by the telescoping mechanism III 22, driving the rotary pressing plates 23 to move by the telescoping mechanism 22, the two rotary pressing plates 23 move to process the wider part of the raw material and fix the wider part of the raw material at the same time, the fixed parts extruded by the two rotary pressing plates 23 and the fixed positions of the wider part of the raw material are staggered a little, the power mechanism I is started, the two rotary pressing plates 23 deflect to rotationally cut the wider part of the raw material, and the cut part forms the I-shaped raw material shown in figure 13; mixing the I-shaped raw material into the repairing material to form the building quick-setting repairing material, wherein the I-shaped raw material is in a twisted I shape and is used as aggregate of the building quick-setting repairing material, and the hardness of the building quick-setting repairing material after drying is increased;
the device support 30 comprises a bottom support 31, a supporting bottom plate 32, side supports 33, supporting wheels 34 and a supporting frame 35, wherein the bottom of the bottom support 31 is fixedly connected with the supporting bottom plate 32, the left side and the right side of the bottom support 31 are fixedly connected with the side supports 33, the front end and the rear end of the bottom support 31 are rotatably connected with the supporting wheels 34, the front end of the bottom support 31 is fixedly connected with the supporting frame 35, and a telescopic mechanism I11 is fixedly connected to the bottom support 31;
the feeding mechanism I40 comprises a telescopic mechanism IV 41 and a feeding wheel I42, the telescopic mechanism IV 41 is fixedly connected to the rear end of the bottom support 31, the telescopic end of the telescopic mechanism IV 41 is rotatably connected with the feeding wheel I42, the feeding wheel I42 is positioned at the lower end of the rear support wheel 34, a power mechanism II for driving the feeding wheel I42 to rotate is arranged on the feeding wheel I42, and the power mechanism II is preferably a servo motor;
the feeding mechanism II 50 comprises a telescopic mechanism V51, a feeding wheel II 52, a material pressing frame 53 and material pressing wheels 54, the telescopic mechanism V51 is fixedly connected to the front end of the bottom support 31, the telescopic end of the telescopic mechanism V51 is rotatably connected with the feeding wheel II 52, the feeding wheel II 52 is positioned at the lower end of the front support wheel 34, a power mechanism III for driving the feeding wheel II to rotate is arranged on the feeding wheel II 52, the power mechanism III is preferably a servo motor, the telescopic end of the telescopic mechanism V51 is fixedly connected with the material pressing frame 53, the bottom of the material pressing frame 53 is rotatably connected with the material pressing wheels 54, and the material pressing frame 53 is positioned on the upper side of the support frame 35;
further provided with a feeding mechanism I40 and a feeding mechanism II for feeding processing raw materials
50, a corresponding device bracket 30 for supporting the processing bracket 10, the feeding mechanism I40 and the feeding mechanism II 50 is also arranged, the processing raw material is placed on the supporting wheel 34, the telescopic mechanism IV 41 is started, the telescopic end of the telescopic mechanism IV 41 moves, the telescopic mechanism IV 41 can be a hydraulic cylinder or an electric push rod, the telescopic end of the telescopic mechanism IV 41 drives the feeding wheel I42 to move, the feeding wheel I42 moves downwards to extrude the processing raw material, a power mechanism II for driving the feeding wheel I42 to rotate is arranged on the feeding wheel I42, the power mechanism II is started, the power mechanism II can drive the feeding wheel I42 to rotate, the feeding wheel I42 is contacted with the processing raw material, the processing raw material is pushed to move forwards when the feeding wheel I42 rotates, the telescopic mechanism V51 is started, the telescopic end of the telescopic mechanism V51 moves, the telescopic mechanism V51 can be a hydraulic cylinder or an electric push rod, the telescopic end of the telescopic mechanism V51 drives the feeding wheel II 52 to move, the feeding wheel II 52 moves downwards to extrude the processing raw material, a power mechanism III for driving the feeding wheel II 52 to rotate is arranged on the feeding wheel II 52, the power mechanism III is started, the power mechanism III can drive the feeding wheel II 52 to rotate, the feeding wheel II 52 is in contact with the processing raw material, and the processing raw material is pushed to move forwards when the feeding wheel II 52 rotates;
the two supporting wheels 34, the feeding wheel I42 and the feeding wheel II 52 play a role in supporting and feeding the processing raw materials, meanwhile, in order to solve the problem of clamping the processing raw materials, a supporting frame 35 and a pressing frame 53 are arranged, the supporting frame 35 and the pressing frame 53 can extrude and clamp a wider part and a narrower part of the processing raw materials, and the processing raw materials are rotated, bent and then rotated, cut off and processed in cooperation with the movement of the rotating mechanism 20 and the processing support 10;
the bottom die 60 comprises a threaded rod I61, transverse moving supports 62, telescopic mechanisms VI 63 and forming dies 64, the threaded rod I61 is rotatably connected to the bottom support 31, the thread turning directions of two ends of the threaded rod I61 are opposite, the two ends of the threaded rod I61 are both connected with the transverse moving supports 62 through threads, the two transverse moving supports 62 are both slidably connected to the bottom support 31, the two telescopic mechanisms VI 63 are both fixedly connected to the two transverse moving supports 62, the forming dies 64 are fixedly connected to the telescopic ends of each telescopic mechanism VI 63, the forming dies 64 are slidably connected to the corresponding transverse moving supports 62, and the supporting bottom plate 32 is positioned between the four forming dies 64;
stamping die 70 includes stamping support 71, threaded rod II 72, telescopic machanism VII 73 and trapezoidal mould 74, and stamping support 71 fixed connection is between two side support 33, and the last rotation of stamping support 71 is connected with threaded rod II 72, and the screw thread at threaded rod II 72 both ends is turned around to opposite, and threaded rod II 72 both ends all have telescopic machanism VII 73 through threaded connection, and two telescopic machanism VII 73 are flexible to serve equal fixedly connected with trapezoidal mould 74.
Further, in order to process the processing raw material and enable the device to rapidly process the I-shaped raw material, a bottom die 60 and a stamping die 70 are provided, as shown in fig. 9 and 11, the stamping die 70 is positioned on the upper side of the bottom die 60, a threaded rod I61 is rotated in advance according to use requirements, the threaded rod I61 drives two transverse moving brackets 62 to move through threads when rotating, the two transverse moving brackets 62 are close to or far away from each other, the two transverse moving brackets 62 respectively drive the two corresponding forming dies 64 to be close to or far away from each other, and then the width of the narrow part of the processed processing raw material is adjusted, so that different processing and use requirements are met;
correspondingly rotating the threaded rod II 72, wherein the threaded rod II 72 drives the two telescopic mechanisms VII 73 to move through threads when rotating, so that the positions of the two telescopic mechanisms VII 73 are adjusted, the positions of the two trapezoidal dies 74 are adjusted, the width of the narrow part of the processed processing raw material is adjusted, and different processing and using requirements are met;
further, describing the stamping process of the bottom die 60 and the stamping die 70, placing a plate to be processed between two supporting wheels 34, a feeding wheel I42 and a feeding wheel II 52, adjusting the width positions of a forming die 64 and a trapezoidal die 74, starting a telescopic mechanism VI 63, wherein the telescopic mechanism VI 6 can be a hydraulic cylinder or an electric push rod, the telescopic end of the telescopic mechanism VI 63 drives the forming die 64 to move, so that the distance between the forming die 64 and the forming die 64 is the length of one step of the trapezoidal die 74, starting the telescopic mechanism VII 73, the telescopic end of the telescopic mechanism VII 73 moves downwards, the telescopic end of the telescopic mechanism VII 73 drives the trapezoidal die 74 to move downwards, the first step of the trapezoidal die 74 is stamped firstly, the plate is stamped for the first time, when the telescopic mechanism VI 63 is started, the telescopic mechanism VI 63 drives the forming die 64 to move, the distance between the forming die 64 and the forming die 64 is the length of two steps of the trapezoidal die 74, when the telescopic mechanism VII 73 is started, the second step of the trapezoidal die 74 is punched, and so on, the length of punching is processed according to the use requirement, and then the processing raw material as shown in figure 12 is processed and formed by the plate.
It should be noted that the above embodiments may be spliced with each other or all may be combined together for use.
A method for preparing a building quick-setting repairing material comprises the following steps:
the method comprises the following steps: placing the plate to be processed on the feeding mechanism I40 and the feeding mechanism II 50;
step two: the feeding mechanism I40 and the feeding mechanism II 50 punch the two sides of the plate to be processed to form processing raw materials;
step three: after the rotating mechanism 20 bends the processing material, the rotating mechanism 20 cuts the processing material to form a work-shaped material, and the work-shaped material is mixed with the repairing material to form the rapid-hardening repairing material for buildings.
The quick-setting repair material for the building comprises the following raw materials in parts by weight: 100 parts of petroleum asphalt; 20-25 parts of 80-120-mesh quartz sand; 30-50 parts of a reinforcing agent; 12-15 parts of a tackifier; 0.3 to 1 part of anti-aging agent; 20-25 parts of I-shaped raw materials.
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