1. A color master batch manufacturing process is characterized in that: the process comprises the following steps:

the method comprises the following steps: preparing a dyeing dye;

step two: pouring the dye into a color master batch manufacturing device;

step three: coating a protective shell on the surface of the dye through the device;

step four: collecting the processed dye and the color master batch raw material, mixing and plasticizing.

2. A masterbatch manufacturing process according to claim 1, characterized in that: masterbatch manufacturing installation is including transmission structure, power structure, spray thrower (3), retrieve structure, stirring structure and transportation structure, and the last rotation of transmission structure is connected with power structure, and spray thrower (3) rigid coupling is provided with the structure of retrieving in the transmission structure on the transmission structure, retrieves the structure and is connected with spray thrower (3), and stirring structure and transmission structure friction drive stir structural threaded connection have the transportation structure, and the transportation structure sets up on the transmission structure.

3. A masterbatch manufacturing process according to claim 2, characterized in that: the stirring structure comprises a roller (51), a connecting frame (52), an electric push rod (53) and a sliding block (54), wherein the roller (51) is rotatably connected to the connecting frame (52), the connecting frame (52) is fixedly connected to the moving end of the electric push rod (53), and the fixed end of the electric push rod (53) is rotatably connected to the sliding block (54).

4. A masterbatch manufacturing process according to claim 3, characterized in that: the drum (51) is provided with filter holes.

5. A masterbatch manufacturing process according to claim 3, characterized in that: the stirring structure further comprises a positioning wheel (55) and a driving wheel (56), wherein the positioning wheel (55) is fixedly connected to the fixed end of the electric push rod (53), the driving wheel (56) is rotatably connected to the sliding block (54), and the positioning wheel (55) is in transmission connection with the driving wheel (56) through a synchronous belt.

6. The masterbatch manufacturing process of claim 5, wherein: the driving wheel (56) is connected with a motor.

7. A masterbatch manufacturing process according to claim 2, characterized in that: the transmission structure comprises a support (11), a rotating shaft (12), a transmission column (13) and a transmission wheel (14), the support (11) is rotatably connected with the rotating shaft (12), the rotating shaft (12) is fixedly connected with the transmission column (13), the rotating shaft (12) is fixedly connected with the transmission wheel (14), the transmission column (13) and a roller (51) are in friction transmission, and a sprayer (3) is fixedly connected onto the support (11).

8. The masterbatch manufacturing process of claim 7, wherein: the power structure comprises a chain wheel A (21) and a chain wheel B (22), the chain wheel A (21) is rotatably connected to one end of the support (11), the chain wheel B (22) is rotatably connected to the other end of the support (11), the chain wheel A (21) is in transmission connection with the chain wheel B (22) through a chain, and the transmission wheel (14) is in transmission connection with the chain.

9. The masterbatch manufacturing process of claim 8, wherein: the chain wheel A (21) is connected with a motor.

10. A color concentrate made using the process of claim 9, wherein: the color master batch is prepared from the following raw materials in parts by weight: 3 parts of phthalocyanine red, 2 parts of polyethylene low-molecular wax, 3 parts of polyethylene and 3 parts of metal soap liquid.

Background

Need in the masterbatch course of working add the plastify with masterbatch raw materials and dyestuff mixed heating, do not dye the colour that needs on the masterbatch, but dye need smash into tiny granule with the dyestuff in order to guarantee that the masterbatch dyes the colour in the conventional course of working, can arouse flocculation phenomenon when dyestuff after smashing and raw materials contact heating make the masterbatch man-hour unable colour that produces needs and to the color masterbatch generate the influence, need use metal soap lye and dyestuff mixture to generate the protective housing and protect the dyestuff, make the dyestuff can not arouse flocculation phenomenon.

Disclosure of Invention

The invention aims to provide a color master batch and a manufacturing process thereof, which can enable a dye to be quickly dried after being uniformly contacted with a soap solution.

The purpose of the invention is realized by the following technical scheme:

a color master batch and a manufacturing process thereof, wherein the process comprises the following steps:

the method comprises the following steps: preparing a dyeing dye;

step two: pouring the dye into a color master batch manufacturing device;

step three: coating a protective shell on the surface of the dye through the device;

step four: collecting the processed dye and the color master batch raw material, mixing and plasticizing.

Masterbatch manufacturing installation is including transmission structure, power structure, spray thrower, recovery structure, stirring structure and transportation structure, and the last rotation of transmission structure is connected with power structure, and the spray thrower rigid coupling is structural at the transmission, is provided with the recovery structure in the transmission structure, retrieves the structure and is connected with the spray thrower, and stirring structure and transmission structure friction drive stir structural threaded connection have the transportation structure, and the transportation structure setting is structural at the transmission.

The transmission structure comprises a support, a rotating shaft, a transmission column and a transmission wheel, the rotating shaft is rotatably connected to the support, the transmission column is fixedly connected to the rotating shaft, the transmission wheel is fixedly connected to the rotating shaft, and the sprayer is fixedly connected to the support.

The power structure comprises a chain wheel A and a chain wheel B, wherein one end of the support is rotatably connected with the chain wheel A, the other end of the support is rotatably connected with the chain wheel B, the chain wheel A is in transmission connection with the chain wheel B through a chain, the chain is in transmission connection with a transmission wheel, and the chain wheel A is connected with a motor.

The recycling structure comprises a collecting box and a water pump, the collecting box is arranged in the support, the water pump is connected onto the collecting box, and the sprayer is connected onto the other end of the water pump.

The stirring structure includes cylinder, link, electricity push rod, slider, locating wheel and action wheel, rotates on the slider and is connected with the electricity push rod, and the rigid coupling has the link on the removal end of electricity push rod, rotates on the link and is connected with the cylinder, is provided with the filtration pore on the cylinder, and the rigid coupling has the locating wheel on the electricity push rod, and the action wheel rotates to be connected on the slider, and the action wheel passes through synchronous belt drive with the locating wheel and is connected, is connected with the motor on the locating wheel.

The transportation structure comprises a bearing frame, a lead screw and a control wheel, the bearing frame is rotatably connected with the lead screw, a sliding block is in threaded connection with the lead screw, the control wheel is fixedly connected with the lead screw, and the sliding block is in sliding connection with the bearing frame.

The color master batch is prepared from the following raw materials in parts by weight: 3 parts of phthalocyanine red, 2 parts of polyethylene low-molecular wax, 3 parts of polyethylene and 3 parts of metal soap liquid.

The color master batch and the manufacturing process thereof have the beneficial effects that:

the invention relates to a color master batch and a manufacturing process thereof, which can pour color master batch dye into a roller to change the length of an electric push rod to push the roller to move so as to enable the dye in the roller to be conveyed below a sprayer, a rotating chain wheel A drives a driving wheel to rotate, the roller is driven to rotate by the rotation of the driving wheel, the dye in the roller is driven to roll when the roller rotates, the sprayer sprays metal soap liquid to enable the dye to be fully contacted with the metal soap liquid so that the metal soap liquid generates a protective shell on the surface of the dye to protect the dye from causing flocculation, and the quality of the color master batch is ensured.

Drawings

The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.

FIG. 1 is a schematic flow diagram of the present invention for wrapping a protective shell with dye;

FIG. 2 is a schematic view of the connection of the drive structure to the sprinkler;

FIG. 3 is a schematic diagram of the coupling of the transmission results to the power structure;

FIG. 4 is a schematic view of a transmission configuration;

FIG. 5 is a schematic view of a partial connection of the drive configuration to the retraction configuration;

FIG. 6 is a partial schematic view of a stirring structure;

FIG. 7 is a schematic view of the connection of the stirring structure to the transport structure;

FIG. 8 is a schematic view of a partial connection of the stirring structure to the transmission structure;

FIG. 9 is a schematic view of the attachment of the stirring structure to the sprayer;

FIG. 10 is a schematic view of the connection of the stirring structure to the power structure.

In the figure:

a bracket 11;

a rotating shaft 12;

a drive column 13;

a transmission wheel 14;

sprocket A21;

sprocket B22;

a sprayer 3;

a collection box 41;

a water pump 42;

a drum 51;

a connecting frame 52;

an electric push rod 53;

a slider 54;

a positioning wheel 55;

a drive wheel 56;

a bearing frame 61;

a lead screw 62;

the wheel 63 is controlled.

Detailed Description

A color master batch manufacturing process comprises the following steps:

the method comprises the following steps: preparing a dyeing dye;

step two: pouring the dye into a color master batch manufacturing device;

step three: coating a protective shell on the surface of the dye through the device;

step four: collecting the processed dye and the color master batch raw material, mixing and plasticizing.

Masterbatch manufacturing installation includes transmission structure, power structure, spray thrower 3, retrieves structure, stirring structure and transportation structure, and the last rotation of transmission structure is connected with power structure, and 3 rigid couplings of spray thrower are provided with in the transmission structure and retrieve the structure, retrieves the structure and is connected with spray thrower 3, and stirring structure and transmission structure friction drive stir structural threaded connection have the transportation structure, and the transportation structure sets up on the transmission structure.

Referring to fig. 1-10, a color master batch manufacturing process mainly solves the technical problem that after soap solution is uniformly coated on the surface of a dye, the dye is quickly dried by air, and further,

when the device is operated, the color master batch dye is poured into the stirring structure, the stirring structure is moved to make the stirring structure contact with the transmission structure, the power structure is started to drive the transmission structure to operate, the stirring structure in contact is driven to rotate through friction transmission after the transmission structure operates, the color master batch dye rolls through the rotation of the stirring structure, the soap liquid is sprayed on the stirring structure through the sprayer 3, the color master batch dye in the stirring structure can fully contact with the soap liquid to form a protective film on the color master batch dye to prevent the color master batch dye from causing flocculation in the processing process, so that the quality of the color master batch is reduced, the stirring structure continues to rotate after the sprayer 3 finishes spraying to dry and fix the soap liquid on the surface of the color master batch dye, the dye is transported to an appointed position through the transportation structure after air drying, subsequent processing is carried out through the transportation structure, the recovery structure is arranged on the transmission structure to recover the soap liquid flowing out of the stirring structure and then is transported to the sprayer 3, therefore, the consumption of the soap liquid is reduced, and the processing cost of the device is reduced.

Referring to fig. 6-10, a color master batch manufacturing process, further, solves the problems of quick air drying after uniformly coating soap solution on the surface of a dye,

it is connected with electric push rod 53 to rotate on the slider 54, the rigid coupling has link 52 on electric push rod 53's the removal end, link 52 rotates and connects on cylinder 51, thereby the length through control electric push rod 53 removes link 51's position of control cylinder 51, can rotate on link 52 after cylinder 51 receives the external force influence, roll through cylinder 51 makes the interior masterbatch dyestuff of cylinder 51 can be even and the soap lye contact, thereby produce the protective layer on the surface of dyestuff, protect the quality that improves the masterbatch to the dyestuff.

Referring to fig. 6-10, a color master batch manufacturing process, further, solves the problems of quick air drying after uniformly coating soap solution on the surface of a dye,

be provided with the filtration pore on the cylinder 51, the liquid soap that sprays through shower 3 passes the masterbatch dyestuff contact in filtration pore and the cylinder 51, rotates cylinder 51 and makes the masterbatch dyestuff can fully contact with the liquid soap to ensure that each position of masterbatch dyestuff all contacts with the liquid soap, can form the protective layer on the surface of masterbatch dyestuff.

Referring to fig. 6-10, a color master batch manufacturing process, further, solves the problems of quick air drying after uniformly coating soap solution on the surface of a dye,

the action wheel 56 rotates to be connected on slider 54, the locating wheel 55 passes through synchronous belt drive with action wheel 56 and is connected, it is rotatory to drive the locating wheel 55 through the synchronous belt when rotating action wheel 56, the locating wheel 55 rigid coupling is on the fixed end of electric push rod 53, thereby the rotatory electric push rod 53 that drives of locating wheel 55 is rotatory to drive cylinder 51, make air-dried masterbatch dyestuff flow out from cylinder 51 in the cylinder 51, carry out subsequent processing on the masterbatch dyestuff transports other devices.

Referring to fig. 6-10, a color master batch manufacturing process, further, solves the problems of quick air drying after uniformly coating soap solution on the surface of a dye,

be connected with the motor on the action wheel 56, the motor setting is on slider 54, it is rotatory to drive action wheel 56 through control motor, thereby control positioning wheel 55 is rotatory, when the masterbatch dyestuff in the cylinder 51 is emptyd to needs, remove slider 54 to the assigned position after the length of control electric putter 53 makes cylinder 51 remove the assigned position, the starter motor drives action wheel 56 rotatory, it is rotatory to drive positioning wheel 55 through the hold-in range, make the masterbatch dyestuff in the cylinder 51 pour into the assigned position.

Referring to fig. 2-5 and 8-10, a masterbatch manufacturing process, further, addresses the problem of rapid rotation of the drum 51,

the shower 3 is fixedly connected to the support 11, the rotating shaft 12 is rotatably connected to the support 11, the transmission column 13 is fixedly connected to the rotating shaft 12, the rotating transmission column 13 can drive the roller 51 to rotate on the connecting frame 52 through friction transmission when the transmission column 13 is in contact with the roller 51, the transmission wheel 14 is fixedly connected to the rotating shaft 12, and the rotating shaft 12 can be driven to rotate through rotating the transmission wheel 14 so as to drive the transmission column 13 to rotate, so that the roller 51 is rotated under the influence of external force.

Referring to fig. 3 and 10, a masterbatch manufacturing process, further, addresses the rapid rotation of the drum 51,

sprocket A21 rotates and connects on the one end of support 11, sprocket A21 is connected through chain drive with sprocket B22, sprocket B222 rotates and connects on the other end of support 11, sprocket A21 drives the chain and removes when promoting sprocket A21 to rotate, sprocket B22 receives the transmission of chain and rotates, drive wheel 14 is connected with chain drive, it is rotatory to drive wheel 14 when the chain removes, thereby it is rotatory to drive post 13, when cylinder 51 needs to rotate cylinder 51 after contacting with drive post 13, it removes to promote sprocket A21 rotation drive chain, it is rotatory to drive post 13 to rotate through chain drive wheel 14, drive post 13 contacts with cylinder 51 and drives cylinder 51 rotatory.

Referring to fig. 3 and 10, a masterbatch manufacturing process, further, addresses the rapid rotation of the drum 51,

the chain wheel A21 is connected with a motor, the rotation of the chain wheel A21 can be controlled by controlling the motor, when the roller 51 needs to be rotated, the motor is started to drive the chain wheel A21 to rotate, the chain on the chain wheel A21 moves to drive the driving wheel 14 to rotate, the driving wheel 14 rotates to drive the driving column 13 to rotate, so that the roller 51 is driven to rotate through friction transmission, the dye in the roller 51 rolls, and the dye can be fully contacted and mixed with the soap liquid sprayed by the sprayer 3.

Referring to fig. 2, 5 and 9, a color masterbatch manufacturing process, further, solves the problem of recycling soap solution,

collect box 41 and set up in support 11, collect box 41 and set up the below at drive column 13, spray soap lye on cylinder 51 when shower 3, after the filtration pore on cylinder 51 flows into cylinder 51 in full contact with the dyestuff, unnecessary soap lye can flow out through the filtration pore on cylinder 51 and flow in collection box 41, be connected with water pump 42 on the collection box 41, water pump 42 draws away the soap lye of retrieving in collecting box 41, water pump 42's the other end is connected on shower 3, water pump 42 will be drawn away soap lye transmission to shower 3 in rethread shower 3 spray the soap lye of retrieving again on cylinder 51, realize the cyclic utilization to soap lye, reduce the consumption of soap lye and improve the utilization ratio of soap lye, thereby the processing cost of reduction device improves economic benefits.

Referring to fig. 7-10, a masterbatch manufacturing process, further, solves the problem of transporting the dye after air drying,

bearing frame 61 sets up on support 11, it is connected with lead screw 62 to rotate on bearing frame 61, threaded connection has slider 54 on the lead screw 62, come control slider 54 to remove with this to drive cylinder 51 and remove through rotating lead screw 62, when needs are to carry out material loading or unloading in the cylinder 51, the length of control electric putter 53 changes the position of cylinder 51, it drives slider 54 to remove to rotate lead screw 62 and changes the horizontal position of cylinder 51, make the staff be convenient for pour the dyestuff into cylinder 51 or the appointed position can be poured into to the dyestuff in the cylinder 51 when rotating cylinder 51, control wheel 63 rigid coupling is on lead screw 62, it is rotatory to realize the device to the control of cylinder 51 horizontal position through rotating control wheel 63 drive lead screw 62, the precision of the device is improved, reduce the loss of device material feeding unloading in-process.

Referring to fig. 1-10, a masterbatch manufacturing process, further, solves the flocculation phenomenon of masterbatch dye,

make masterbatch dyestuff and soap lye fully contact back through rotating cylinder 51, the soap lye can form the one deck protective housing on the surface of masterbatch dyestuff, makes the dyestuff can not cause the flocculation phenomenon because of the granule undersize through this layer of protective housing, thereby leads to the masterbatch colour that produces behind dyestuff and the raw materials mixed heating not to accord with the condition emergence that leads to processing failure with the demand.

The color master batch is prepared from the following raw materials in parts by weight: 3 parts of phthalocyanine red, 2 parts of polyethylene low-molecular wax, 3 parts of polyethylene and 3 parts of metal soap liquid.