Quick belt feeder
1. A quick ware of taking on, includes base (1), its characterized in that: the winding device is characterized in that a winding support frame (2) is arranged at the upper end of the base (1), winding support columns (71) are arranged at the upper end of the winding support frame (2), a winding drum (7) is arranged between the winding support frames (2), a sliding groove (8) is arranged on the surface of the winding drum (7), a limiting block (10) is arranged inside the sliding groove (8), a first crescent iron sheet (9) is arranged on the outer surface of the sliding groove (8), a second crescent iron sheet (91) is arranged at the front end of the first crescent iron sheet (9), a magnet sheet (11) is arranged on the upper surface of the front end of the second crescent iron sheet (91), a rotating shaft (12) is arranged between the first crescent iron sheet (9) and the second crescent iron sheet (91), a bearing (13) is arranged at the left end of the winding drum (7), a rotating rod (72) is arranged at the left end of the winding drum (7), and a transmission support frame (21) is arranged at the right end of the winding support frame (2), the middle of transmission support frame (21) is provided with transmission (6), be provided with transmission shaft (5) between transmission (6) and transmission support frame (21), the lower extreme of transmission (6) is provided with motor (3), the front end of motor (3) is provided with pivot (31), be provided with belt (4) between pivot (31) and transmission (6), the lower extreme of rolling support frame (2), transmission support frame (21) all is provided with gusset plate (22).
2. A rapid threading device according to claim 1 wherein: the shape of base (1) is the rectangle, the material of base (1) is stainless steel material, the material of rolling support frame (2) is high rigidity steel material, the shape of rolling support frame (2) is the trapezoidal form, rolling support frame (2) symmetric distribution is at the both ends of reel (7), be fixed connection between rolling support frame (2) and base (1), the material of rolling support column (71) is high rigidity steel material, rolling support column (71) symmetric distribution is at the both ends of reel (7), be fixed connection between rolling support column (71) and rolling support frame (2), the material of twirling pole (72) is high rigidity steel material, be swing joint between twirling pole (72) and rolling support column (71).
3. A rapid threading device according to claim 1 wherein: the transmission support frame (21) is symmetrically distributed at two ends of the transmission device (6), the transmission support frame (21) is made of high-hardness steel materials, the transmission support frame (21) is trapezoidal in shape, and the transmission support frame (21) is fixedly connected with the base (1).
4. A rapid threading device according to claim 1 wherein: the shape of gusset plate (22) is the rectangle, the width of gusset plate (22) is unanimous with the width of rolling support frame (2), transmission support frame (21), the length of gusset plate (22) is half the length of rolling support frame (2), transmission support frame (21), the material of gusset plate (22) is high rigidity steel material, be fixed connection between gusset plate (22) and rolling support frame (2), transmission support frame (21).
5. A rapid threading device according to claim 1 wherein: the main material of motor (3) is stainless steel material, be fixed connection between motor (3) and base (1), the material of pivot (31) is stainless steel material, be swing joint between pivot (31) and motor (3), the shape of pivot (31) is cylindrical, the material of belt (4) is the EPT material, the length of belt (4) is highly consistent with transmission support frame (21), be swing joint between belt (4) and pivot (31), the material of transmission shaft (5) is high hardness steel material, the shape of transmission shaft (5) is cylindrical, be swing joint between transmission shaft (5) and transmission device (6), be swing joint between transmission shaft (5) and transmission support frame (21), be swing joint between transmission shaft (5) and reel (7), the belt (4) is movably connected with the transmission device (6).
6. A rapid threading device according to claim 1 wherein: the shape of reel (7) is cylindrical, the material of reel (7) is aluminum alloy material, the material of pivot (31) is high rigidity steel material, be fixed connection between bearing (13) and reel (7), the internal diameter of bearing (13) is unanimous with the diameter of twirl bar (72), be swing joint between twirl bar (72) and bearing (13), the diameter of twirl bar (72) is unanimous with reel (7) right-hand member internal diameter, be swing joint between twirl bar (72) and reel (7).
7. A rapid threading device according to claim 1 wherein: the shape of sliding tray (8) is the rectangle, sliding tray (8) inlays in the surface of reel (7), the degree of depth of sliding tray (8) is reel (7) diameter's quarter, the length of sliding tray (8) is the nineteenth tenth of the length of reel (7).
8. A rapid threading device according to claim 1 wherein: the shape of stopper (10) is the rectangle, the height of stopper (10) is highly consistent with sliding tray (8), the thickness of stopper (10) is unanimous with the degree of depth of sliding tray (8), be swing joint between stopper (10) and sliding tray (8), the material of crescent iron piece (9) is the high rigidity steel material, the shape of crescent iron piece (9) is the semilune, be fixed connection between crescent iron piece (9) and stopper (10), the material of crescent iron piece two (91) is the high rigidity steel material, the shape of crescent iron piece two (91) is the semilune, the shape of magnet piece (11) is the crescent, be fixed connection between crescent iron piece two (91) and stopper (11), the material of spinning axle (12) is the high rigidity steel material, spinning axle (12) and crescent iron piece one (9), The second crescent iron sheet (91) is movably connected.
Background
In a processing line, the raw material is usually mechanically wound into a roll in the last process. Therefore, the winding machine is widely applied to paper rolls, cloth rolls, plastic rolls and metal coil processing production lines, the design is diversified according to actual process requirements, and the winding machine is common to be provided with a simple winding machine and a hydraulic winding machine, and the winding machine generally has strict requirements on the inner diameter, the outer diameter, the thickness and the width of a material to be wound.
However, the existing winding machine has some disadvantages in practical use, and a belting worker on a production field easily fails to take on the belt material once or breaks the belt material after taking on the belt material manually, and the belt material can be successfully taken many times. Wasting efficiency and often scratching the hands of the employee (operator). To this end, we propose a fast tape applicator.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a rapid belt loading device, which is characterized in that a moon-shaped small iron sheet capable of moving back and forth is additionally arranged, and a magnet sheet is fixed at the lower tip part of the iron sheet. The tail of the front belt is sucked up by keeping 200mm, and the belt to be connected is stuck and sucked on the front belt at the position 50mm away from the head. And finally, pushing the cylinder surface with a hand, and starting the motor to successfully wind.
(II) technical scheme
In order to achieve the purposes of fast belt feeding, one-time success, no harm to the hand of an operator and fast receiving of the operation of a new hand, the invention provides the following technical scheme:
a quick belt loading device comprises a base, wherein a winding support frame is arranged at the upper end of the base, winding support columns are arranged at the upper end of the winding support frame, a winding drum is arranged between the winding support frames, a sliding groove is formed in the surface of the winding drum, a limiting block is arranged inside the sliding groove, a first crescent iron sheet is arranged on the outer surface of the sliding groove, a second crescent iron sheet is arranged at the front end of the first crescent iron sheet, a magnet sheet is arranged on the upper surface of the front end of the second crescent iron sheet, a rotating shaft is arranged between the first crescent iron sheet and the second crescent iron sheet, a bearing is arranged at the left end of the winding drum, a rotating rod is arranged at the left end of the winding drum, a transmission support frame is arranged at the right end of the winding support frame, a transmission device is arranged in the middle of the transmission support frame, a transmission shaft is arranged between the transmission device and the transmission support frame, and a motor is arranged at the lower end of the transmission device, the front end of motor is provided with the pivot, be provided with the belt between pivot and the transmission, the lower extreme of rolling support frame, transmission support frame all is provided with the gusset plate.
Preferably, the shape of base is the rectangle, the material of base is stainless steel material, the material of rolling support frame is high rigidity steel material, the shape of rolling support frame is the trapezoidal form, rolling support frame symmetric distribution is at the both ends of reel, be fixed connection between rolling support frame and the base, the material of rolling support column is high rigidity steel material, rolling support column symmetric distribution is at the both ends of reel, be fixed connection between rolling support column and the rolling support frame, the material of rotatory pole is high rigidity steel material, be swing joint between rotatory pole and the rolling support column.
Preferably, the transmission support frames are symmetrically distributed at two ends of the transmission device, the transmission support frames are made of high-hardness steel materials, the transmission support frames are trapezoidal in shape, and the transmission support frames are fixedly connected with the base.
Preferably, the shape of gusset plate is the rectangle, the width of gusset plate is unanimous with the width of rolling support frame, transmission support frame, the length of gusset plate is half of the length of rolling support frame, transmission support frame, the material of gusset plate is high rigidity steel material, be fixed connection between gusset plate and rolling support frame, the transmission support frame.
Preferably, the main material of motor is stainless steel material, be fixed connection between motor and the base, the material of pivot is stainless steel material, be swing joint between pivot and the motor, the shape of pivot is cylindrical, the material of belt is the EPT material, the length of belt is highly consistent with the transmission support frame, be swing joint between belt and the pivot, the material of transmission shaft is high hardness steel material, the shape of transmission shaft is cylindrical, be swing joint between transmission shaft and the transmission support frame, be swing joint between transmission shaft and the reel, be swing joint between belt and the transmission.
Preferably, the shape of reel is cylindrical, the material of reel is aluminum alloy material, the material of pivot is high rigidity steel material, be fixed connection between bearing and the reel, the internal diameter of bearing is unanimous with the diameter of swinging arm, be swing joint between swinging arm and the bearing, the diameter of swinging arm is unanimous with reel right-hand member internal diameter, be swing joint between swinging arm and the reel.
Preferably, the sliding groove is rectangular, the sliding groove is embedded in the outer surface of the winding drum, the depth of the sliding groove is one fourth of the diameter of the winding drum, and the length of the sliding groove is nine tenths of the length of the winding drum.
Preferably, the shape of stopper is the rectangle, the height of stopper is unanimous with the height of sliding tray, the thickness of stopper is unanimous with the degree of depth of sliding tray, be swing joint between stopper and the sliding tray, the material of crescent first iron sheet is the high rigidity steel material, the shape of crescent first iron sheet is the semilune, be fixed connection between crescent first iron sheet and the stopper, the material of crescent second iron sheet is the high rigidity steel material, the shape of crescent second iron sheet is the semilune, the shape of magnet piece is the crescent, be fixed connection between crescent second iron sheet and the magnet piece, the material of axis of rotation is the high rigidity steel material, be swing joint between axis of rotation and crescent first iron sheet, the crescent second.
(III) advantageous effects
Compared with the prior art, the invention provides a quick belt feeder, which has the following beneficial effects:
through installing a little iron sheet of moon shape that can the round trip movement position additional, the lower prong position of iron sheet has the fixed magnet piece. The tail of the front belt is sucked up by keeping 200mm, and the belt to be connected is stuck and sucked on the front belt at the position 50mm away from the head. Finally, the winding machine is pushed to be attached to the surface of the winding drum by hand, and the motor is started to be successfully wound, so that the winding machine has the advantages of being fast enough to load a belt, being successful at one time, preventing hands of operators from being damaged, and being fast to receive by a novice operation.
Drawings
FIG. 1 is a schematic view of a rapid threading device according to the present invention;
FIG. 2 is a front view of a quick-load applicator of the present invention;
FIG. 3 is a side view of a quick-speed tape applicator of the present invention;
FIG. 4 is a top view of a rapid tape applicator of the present invention;
FIG. 5 is a top view of a crescent of the present invention;
FIG. 6 is a side view of a crescent of the present invention;
FIG. 7 is a front cross-sectional view of a spool of a rapid tape applicator of the present invention.
In the figure: 1. a base; 2. winding a support frame; 21. a transmission support frame; 22. a reinforcing plate; 3. a motor; 31. a rotating shaft; 4. a belt; 5. a drive shaft; 6. a transmission device; 7. a reel; 71. rolling the supporting columns; 72. rotating the rod; 8. a sliding groove; 9. a crescent iron sheet I; 91. a crescent iron sheet II; 10. a limiting block; 11. a magnet piece; 12. rotating the shaft; 13. and a bearing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, a fast belt loading device includes a base 1, a winding support frame 2 is disposed at the upper end of the base 1, a winding support column 71 is disposed at the upper end of the winding support frame 2, a winding drum 7 is disposed between the winding support frames 2, a sliding groove 8 is disposed on the surface of the winding drum 7, a stopper 10 is disposed inside the sliding groove 8, a first crescent sheet 9 is disposed on the outer surface of the sliding groove 8, a second crescent sheet 91 is disposed at the front end of the first crescent sheet 9, a magnet sheet 11 is disposed on the upper surface of the front end of the second crescent sheet 91, a rotating shaft 12 is disposed between the first crescent sheet 9 and the second crescent sheet 91, a bearing 13 is disposed at the left end of the winding drum 7, a rotating rod 72 is disposed at the left end of the winding drum 7, a transmission winding support frame 21 is disposed at the right end of the support frame 2, a transmission device 6 is disposed in the middle of the transmission support frame 21, a transmission shaft 5 is disposed between the transmission device 6 and the transmission support frame 21, the lower extreme of transmission 6 is provided with motor 3, and the front end of motor 3 is provided with pivot 31, is provided with belt 4 between pivot 31 and the transmission 6, and the lower extreme of rolling support frame 2, transmission support frame 21 all is provided with gusset plate 22.
The shape of base 1 is the rectangle, the material of base 1 is stainless steel material, the material of rolling support frame 2 is high rigidity steel material, the shape of rolling support frame 2 is the trapezoidal form, 2 symmetric distribution of rolling support frame are in the both ends of reel 7, be fixed connection between rolling support frame 2 and the base 1, the material of rolling support column 71 is high rigidity steel material, rolling support column 71 symmetric distribution is in the both ends of reel 7, be fixed connection between rolling support column 71 and the rolling support frame 2, the material of spinning rod 72 is high rigidity steel material, be swing joint between spinning rod 72 and the rolling support column 71, reel 7 has been supported to rolling support frame 2.
The transmission support frames 21 are symmetrically distributed at two ends of the transmission device 6, the transmission support frames 21 are made of high-hardness steel materials, the transmission support frames 21 are trapezoidal, the transmission support frames 21 are fixedly connected with the base 1, and the transmission support frames 21 support the transmission device 6.
The reinforcing plate 22 is rectangular, the width of the reinforcing plate 22 is consistent with the widths of the rolling support frame 2 and the transmission support frame 21, the length of the reinforcing plate 22 is half of the lengths of the rolling support frame 2 and the transmission support frame 21, the reinforcing plate 22 is made of high-hardness steel materials, and the reinforcing plate 22 is fixedly connected with the rolling support frame 2 and the transmission support frame 21.
The main material of the motor 3 is stainless steel material, the motor 3 is fixedly connected with the base 1, the rotating shaft 31 is made of stainless steel material, the rotating shaft 31 is movably connected with the motor 3, the rotating shaft 31 is cylindrical, the belt 4 is made of ethylene propylene diene monomer material, the length of the belt 4 is consistent with the height of the transmission support frame 21, the belt 4 is movably connected with the rotating shaft 31, the transmission shaft 5 is made of high-hardness steel material, the transmission shaft 5 is cylindrical, the transmission shaft 5 is movably connected with the transmission device 6, the transmission shaft 5 is movably connected with the transmission support frame 21, the transmission shaft 5 is movably connected with the reel 7, the belt 4 is movably connected with the transmission device 6, the motor 3 drives the rotating shaft 31 in operation, the belt 4 is driven to rotate, so that the transmission of rotation is realized, and the reel 7 is driven to rotate through the transmission shaft 5, and (4) rolling is realized.
The shape of the winding drum 7 is cylindrical, the winding drum 7 is made of an aluminum alloy material, the rotating shaft 31 is made of a high-hardness steel material, the bearing 13 is fixedly connected with the winding drum 7, the inner diameter of the bearing 13 is consistent with the diameter of the rotating rod 72, the rotating rod 72 is movably connected with the bearing 13, the diameter of the rotating rod 72 is consistent with the inner diameter of the right end of the winding drum 7, and the rotating rod 72 is movably connected with the winding drum 7.
The sliding groove 8 is rectangular, the sliding groove 8 is embedded in the outer surface of the winding drum 7, the depth of the sliding groove 8 is one fourth of the diameter of the winding drum 7, and the length of the sliding groove 8 is nine tenths of the length of the winding drum 7.
The shape of stopper 10 is the rectangle, the height of stopper 10 is unanimous with the height of sliding tray 8, the thickness of stopper 10 is unanimous with the degree of depth of sliding tray 8, be swing joint between stopper 10 and the sliding tray 8, the material of crescent first 9 is the high rigidity steel material, the shape of crescent first 9 is the half moon shape, be fixed connection between crescent first 9 and the stopper 10, the material of crescent second 91 is the high rigidity steel material, the shape of crescent second 91 is the half moon shape, the shape of magnet piece 11 is the crescent moon shape, be fixed connection between crescent second 91 and the magnet piece 11, the material of rotating shaft 12 is the high rigidity steel material, rotating shaft 12 and crescent first 9, be swing joint between crescent second 91.
During operation, slip crescent iron sheet one 9 and crescent iron sheet two 91, will wait to coil the material and place on crescent iron sheet two 91, it is folding crescent iron sheet two 91 to link to wait to coil the material, will wait to coil the material and laminate on 7 faces of reel with crescent iron sheet two 91, magnet piece 11 through crescent iron sheet two 91 upper surfaces realizes fixing, realize rotating the rolling through motor 3, accomplish the rolling back, pull out the rotating rod 72 of 7 left ends of reel, can pull down reel 7, take off the material that the rolling is good, press reel 7 again, insert rotating rod 72 and realize fixing, can carry out the rolling work of next time.
In conclusion, the rapid belt loading device has the advantages of rapid belt loading, one-time success, no harm to hands of operators and rapid receiving of operation by new hands.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
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