Full-automatic aseptic filling production equipment and method for filling purified water
1. The utility model provides a full-automatic aseptic filling production facility of filling pure water which characterized in that: comprises a stand (1), a sterile room component (6) and a filling component (7);
stand (1): one end of the rack plate (12) is fixedly connected with the rack plate, the end part of the rack plate (12) is provided with the conveying assembly (2), the rack plate (12) is provided with the rotating assembly (3), the rotating assembly (3) is provided with the clamping assembly (4), and the stand (1) is provided with the transferring assembly (5);
aseptic chamber assembly (6): the movable door comprises an filling box (61), door slots (62), movable doors (63), support plates (64) and sterilizing lamps (65), wherein the filling box (61) is fixedly connected to the middle of a stand (1), the door slots (62) are symmetrically formed in the bottoms of two sides of the filling box (61), the top ends of the movable doors (63) are hinged to the top surface of the door slots (62), the two support plates (64) are symmetrically arranged, the two support plates (64) are respectively and fixedly connected to two sides of the top surface of the filling box (61), and two ends of each sterilizing lamp (65) are respectively arranged on the support plates (64) on two sides;
filling assembly (7): comprises a bracket (71), a water storage tank (72), a conduit (73), a valve (74), a hose (75), a water injection head (76), a first electric push rod (77) and a connecting plate (78), wherein the bracket (71) is symmetrically and fixedly connected on two sides of the top surface of the filling box (61), the water storage tank (72) is fixedly connected on the top end of the bracket (71), the conduit (73) penetrates through the middle part of the top surface of the filling box (61), the top end of the conduit (73) is communicated with the bottom end of the water storage tank (72), the valve (74) is arranged on the upper part of the conduit (73), the top end of the hose (75) is connected with the bottom end of the conduit (73), the top end of the water injection head (76) is communicated with the bottom end of the hose (75), the top end of the first electric push rod (77) is fixedly connected on the top surface inside the filling box (61), and one end of the connecting plate (78) is fixedly connected on the side surface of the top of the water injection head (76), the other end of the connecting plate (78) is fixedly connected with the bottom end of the first electric push rod (77);
wherein: still include PLC controller (11), the side of stand (1) is located in PLC controller (11), the input and the output electricity of external power source of PLC controller (11) are connected, the output of PLC controller (11) is connected with the input electricity of bactericidal lamp (65) and first electric putter (77).
2. The full-automatic aseptic filling production equipment for filling purified water as claimed in claim 1, wherein: conveying assembly (2) are including frame (21), commentaries on classics roller (22), conveyer belt (23) and first motor (24), the other end of the end fixed connection at frame plate (12) of frame (21), change roller (22) and evenly rotate and connect in frame (21), and be located and connect through conveyer belt (23) transmission between commentaries on classics roller (22) of head and the tail both sides, the side of frame (21) is located in first motor (24), and the output shaft of first motor (24) and the end fixed connection of the commentaries on classics roller (22) of head and the tail wherein one side, the input of first motor (24) is connected with the output electricity of PLC controller (11).
3. The full-automatic aseptic filling production equipment for filling purified water as claimed in claim 2, wherein: conveying subassembly (2) still include gag lever post (25) and deflector roll (26), the even fixed connection of gag lever post (25) is in the surperficial both sides of frame (21), deflector roll (26) activity is cup jointed on gag lever post (25).
4. The full-automatic aseptic filling production equipment for filling purified water as claimed in claim 1, wherein: rotating assembly (3) are including pivot (31), support (32), pinion (33), second motor (34) and master gear (35), pivot (31) are rotated and are connected the middle part at frame plate (12), the fixed top of cup jointing in pivot (31) in middle part of support (32), the fixed middle part of cup jointing in pivot (31) of pinion (33), second motor (34) fixed connection is on the surface of frame plate (12), master gear (35) are fixed to be cup jointed on the output shaft of second motor (34), and master gear (35) and pinion (33) meshing, the input of second motor (34) is connected with the output electricity of PLC controller (11).
5. The full-automatic aseptic filling production equipment for filling pure water according to claim 4, wherein: the clamping assembly (4) comprises a sliding rail (41), two-way screw rods (42), sliding blocks (43), a fixing plate (44), clamping blocks (45) and a third motor (46), the sliding rail (41) is symmetrically and fixedly connected to two ends of the support (32), the two-way screw rods (42) are rotatably connected to the sliding rail (41), threads with opposite spiral directions are symmetrically arranged on two sides of each two-way screw rod (42), the two sliding blocks (43) are symmetrically and fixedly connected to two sides of each two-way screw rod (42) through threaded holes in the middle of the two sliding blocks (43), the fixing plate (44) is symmetrically and fixedly connected to the side faces of the sliding blocks (43) on two sides, the clamping blocks (45) are symmetrically and fixedly connected to the opposite side faces of the fixing plates (44) on two sides, the third motor (46) is arranged at the end portions of the sliding rail (41), and an output shaft of the third motor (46) is fixedly connected to one end of each two-way screw rod (42), the input end of the third motor (46) is electrically connected with the output end of the PLC (11).
6. The full-automatic aseptic filling production equipment for filling purified water as claimed in claim 1, wherein: transport subassembly (5) and include spout (51), lead screw (52), slide (53), support (54) and fourth motor (55), the surface middle part of stand (1) is seted up in spout (51), lead screw (52) are rotated and are connected in spout (51), screw threaded connection at the middle part is passed through on lead screw (52) in slide (53), and slide (53) and spout (51) sliding connection, support (54) fixed connection is on the surface of slide (53), the terminal surface of stand (1) is located in fourth motor (55), and the output shaft of fourth motor (55) and the one end fixed connection of lead screw (52), the input of fourth motor (55) is connected with the output electricity of PLC controller (11).
7. The full-automatic aseptic filling production equipment for filling purified water as claimed in claim 1, wherein: still include second electric putter (8) and stopper (81), second electric putter (8) symmetry fixed connection is in the both sides of filling case (61), stopper (81) symmetry fixed connection is in the relative one end of the second electric putter (8) of both sides, the input of second electric putter (8) is connected with the output electricity of PLC controller (11).
8. The full-automatic aseptic filling production equipment for filling purified water as claimed in claim 1, wherein: still include mounting bracket (9), third electric putter (91) and arc (92), mounting bracket (9) fixed connection is in the one end side of stand (1), third electric putter (91) fixed connection is in the side of mounting bracket (9), arc (92) fixed connection is at the tip of third electric putter (91).
9. A full-automatic aseptic filling method for filling purified water is characterized by comprising the following steps:
1) feeding: the purified water barrels to be filled are placed on the conveyor belt (23) one by using an external mechanical arm, and the intermittent rotation of the first motor (24) drives the rotating rollers (22) at the head and the tail of one side to rotate, so that the conveying of the conveyor belt (23) can be realized, and the automatic feeding of the purified water barrels is realized;
2) transferring: when the purified water bucket to be filled is conveyed to one end of the stand (1), the water bucket is just positioned between the clamping blocks (45) at two sides at the moment, the rotation of the third motor (46) is used for driving the two-way screw (42) to rotate, the folding of the sliding blocks (43) at two sides can be realized under the action of the sliding rail (41), the clamping blocks (45) at two sides can be further used for clamping the water bucket, then the second motor (34) intermittently rotates, namely the intermittent rotation of every 180 degrees is stopped, the intermittent rotation of the second motor (34) can drive the main gear (35) to rotate, the main gear (35) can realize the 180-degree intermittent rotation of the rotating shaft (31) through the meshing with the auxiliary gear (33), the water bucket can be conveyed to the upper side of the surface of the support (54), the clamping blocks (45) are loosened, the water bucket can be conveyed on the support (54), and meanwhile, the conveying belt (23) continues conveying, the next bucket with filling is conveyed to the position between the two clamping blocks (45) on the other side, so that continuous transfer can be realized;
3) transferring: when the bucket falls onto the support (54), the screw rod is driven to rotate by the rotation of the fourth motor (55), the sliding of the sliding seat (53) can be realized under the action of the sliding groove (51), the support (54) can be driven to move, the bucket is transferred into the filling box (61) through the movable door (63), the movable door (63) automatically resets after passing through the movable door (63), the bucket is automatically stopped when corresponding to the limiting blocks (81) on the two sides, and the water injection head (76) corresponds to the bucket nozzle of the bucket;
4) filling: the first electric push rod (77) descends to drive the water injection head (76) to descend, so that the bottom end of the water injection head (76) extends into a bucket nozzle of the bucket, then the valve (74) is automatically opened, purified water is discharged from the water storage tank (72) and enters the bucket through the conduit (73), the hose (75) and the water injection head (76), automatic filling is realized, the sterilizing lamp (65) is kept normally on during filling, and sterilization and disinfection can be performed in the filling tank (72);
5) pushing: after the filling is finished, the transfer assembly (5) is reused, the filled bucket is sent out of the filling box (61) through the movable door (63) on the other side, the bucket is made to correspond to the arc-shaped plate (92), then the third electric push rod (91) is used for driving the arc-shaped plate (92) to move forwards, and the bucket after the filling is finished on the surface of the support (54) can be pushed out of the stand (1) to a conveying device of the next procedure.
10. The fully automatic aseptic filling method for filling purified water according to claim 9, wherein: when the bucket corresponds to the limiting blocks (81) on the two sides, the extending of the second electric push rod (8) can be utilized to drive the limiting blocks (81) to move, and the bucket is prevented from being positioned in an inclined mode.
Background
The purified water is obtained by processing, purifying and purifying natural water through multiple processes, and the purified water after the multiple processes removes substances harmful to human bodies and partial mineral elements and simultaneously removes bacteria, so that the purified water can be directly drunk, wherein barreled purified water is widely used in life, and the existing partial barreled purified water is still filled manually, so that the efficiency is low and the labor intensity is high; moreover, the filling environment is relatively exposed, more bacteria are easily bred in the environment, and the quality of barreled purified water is affected, so that the full-automatic aseptic filling production equipment and the method for filling the purified water are provided.
Disclosure of Invention
The invention aims to overcome the existing defects and provides full-automatic aseptic filling production equipment and method for filling purified water, which can realize automatic filling of the purified water, improve the efficiency, reduce the labor intensity, realize aseptic filling, ensure more reliable quality of the purified water and effectively solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic aseptic filling production device for filling purified water comprises a stand, an aseptic room assembly and a filling assembly;
a stand: one end of the frame plate is fixedly connected with a frame plate, the end part of the frame plate is provided with a conveying assembly, the frame plate is provided with a rotating assembly, the rotating assembly is provided with a clamping assembly, and the stand is provided with a transferring assembly;
a sterile room assembly: the movable door is hinged to the top surface of the door groove, the two support plates are symmetrically arranged, the two support plates are respectively and fixedly connected to the two sides of the top surface of the filling box, and the two ends of the sterilizing lamp are respectively arranged on the support plates on the two sides;
a filling assembly: the water filling device comprises a support, a water storage tank, a guide pipe, a valve, a hose, a water filling head, a first electric push rod and a connecting plate, wherein the support is symmetrically and fixedly connected to two sides of the top surface of the filling box;
wherein: still include the PLC controller, the side of pallet is located to the PLC controller, the input of PLC controller is connected with external power source's output electricity, the output of PLC controller is connected with bactericidal lamp and first electric putter's input electricity.
Furthermore, the conveying assembly comprises a frame, rotating rollers, a conveying belt and a first motor, the end part of the frame is fixedly connected to the other end of the frame plate, the rotating rollers are uniformly and rotatably connected in the frame, the rotating rollers positioned at the two sides of the head and the tail are in transmission connection through the conveying belt, the first motor is arranged on the side surface of the frame, the output shaft of the first motor is fixedly connected with the end part of the rotating roller at one side of the head and the tail, the input end of the first motor is electrically connected with the output end of the PLC controller,
further, the conveying assembly further comprises a limiting rod and guide rollers, the limiting rod is uniformly and fixedly connected to two sides of the surface of the frame, the guide rollers are movably sleeved on the limiting rod, the intermittent rotation of the first motor capable of being used for conveying the conveying assembly drives the rotating rollers on one side of the head and the tail to rotate, conveying of the conveying belt can be achieved, conveying of the bucket is achieved, the guide rollers on two sides can be used for limiting the bucket in the conveying process, and the bucket is prevented from toppling over and deviating.
Further, rotating assembly includes pivot, support, pinion, second motor and master gear, the pivot is rotated and is connected the middle part at the frame plate, the fixed top of cup jointing in the pivot in middle part of support, the fixed middle part at the pivot of cup jointing of pinion, second motor fixed connection is on the surface of frame plate, the fixed cover of master gear is connected on the output shaft of second motor, and master gear and pinion meshing, the input of second motor is connected with the output electricity of PLC controller, and the usable second motor intermittent type of rotating assembly rotates, and every 180 stops intermittent type once of rotating, and the intermittent type of second motor rotates and can drive the master gear and rotate, and the master gear is through the meshing with the pinion, can realize 180 intermittent type rotations of pivot, can transport the cask to support surperficial upside.
Further, the clamping assembly comprises a slide rail, a bidirectional screw, two sliding blocks, a fixed plate, two clamping blocks and a third motor, the slide rail is symmetrically and fixedly connected to two ends of the support, the bidirectional screw is rotatably connected in the slide rail, two sides of the bidirectional screw are symmetrically provided with threads with opposite spiral directions, the two sliding blocks are symmetrically connected to two sides of the bidirectional screw through threaded holes in the middle of the two sliding blocks, the fixed plate is symmetrically and fixedly connected to the side surfaces of the sliding blocks on the two sides, the clamping blocks are symmetrically and fixedly connected to opposite side surfaces of the fixed plate on the two sides, the third motor is arranged at the end part of the slide rail, an output shaft of the third motor is fixedly connected with one end of the bidirectional screw, an input end of the third motor is electrically connected with an output end of the PLC, and the clamping assembly can drive the bidirectional screw to rotate by the rotation of the third motor, under the effect of slide rail, can realize the foling of both sides slider, and then the grip block of usable both sides presss from both sides tightly the cask.
Further, the transportation subassembly includes spout, lead screw, slide, support and fourth motor, the spout is seted up in the surface middle part of pallet, the lead screw rotates to be connected in the spout, the screw threaded connection that the slide passes through the middle part is on the lead screw, and slide and spout sliding connection, support fixed connection is on the surface of slide, the terminal surface of pallet is located to the fourth motor, and the output shaft of fourth motor and the one end fixed connection of lead screw, the input of fourth motor is connected with the output electricity of PLC controller, and the rotation of the usable fourth motor of transportation subassembly drives the lead screw and rotates, under the effect of spout, can realize the slip of slide, can drive the support motion then, transfers the cask to the filling incasement through the dodge gate.
Further, still include second electric putter and stopper, second electric putter symmetry fixed connection is in the both sides of filling box, stopper symmetry fixed connection is in the relative one end of the second electric putter of both sides, second electric putter's input is connected with the output electricity of PLC controller, utilizes the extension of second electric putter to drive the stopper motion, fixes a position the cask, avoids at the filling in-process, cask skew.
Further, still include mounting bracket, third electric putter and arc, mounting bracket fixed connection is in the one end side of pallet, third electric putter fixed connection is in the side of mounting bracket, arc fixed connection is at third electric putter's tip, and the cask corresponds the back with the arc, utilizes third electric putter to drive the arc and moves forward, can push the pallet to the conveyer of next process with the cask that the filling finishes on the support surface on.
A full-automatic aseptic filling method for filling purified water comprises the following steps:
1) feeding: the method comprises the following steps that the purified water barrels to be filled are placed on a conveying belt one by one through an external mechanical arm, and the intermittent rotation of a first motor is utilized to drive a rotating roller at one side of the head and the tail to rotate, so that the conveying of the conveying belt can be realized, and the automatic feeding of the purified water barrels is realized;
2) transferring: when the pure water bucket to be filled is conveyed to one end of the stand, the bucket is just positioned between the clamping blocks on the two sides at the moment, the bidirectional screw rod is driven to rotate by the rotation of the third motor, the sliding blocks on the two sides can be folded under the action of the sliding rails, the bucket can be clamped by the clamping blocks on the two sides, then the second motor is driven to rotate intermittently, namely the intermittent rotation is carried out every 180-degree rotation, the main gear can be driven to rotate by the intermittent rotation of the second motor, the 180-degree intermittent rotation of the rotating shaft can be realized by the meshing of the main gear and the auxiliary gear, the bucket can be conveyed to the upper side of the surface of the support, the clamping blocks are loosened, the bucket can be conveyed by falling onto the support, meanwhile, the conveying belt is continuously conveyed, and the next bucket with filling is conveyed between the two clamping blocks on the other side, so that the continuous conveying can be realized;
3) transferring: when the bucket falls onto the support, the screw rod is driven to rotate by the rotation of the fourth motor, the sliding seat can slide under the action of the sliding groove, the support can be driven to move, the bucket is transferred into the filling box through the movable door, the movable door automatically resets after passing through the movable door, the bucket is automatically stopped when corresponding to the limiting blocks on the two sides, and meanwhile, the water injection head corresponds to the bucket nozzle of the bucket;
4) filling: the first electric push rod descends to drive the water injection head to descend, so that the bottom end of the water injection head extends into a bucket nozzle of the bucket, then the valve is automatically opened, purified water is discharged from the water storage tank and enters the bucket through the guide pipe, the hose and the water injection head, automatic filling is realized, the sterilizing lamp is kept normally on during filling, sterilization and disinfection can be performed on the filling box, and bacteria are prevented from entering the bucket;
5) pushing: after the filling finishes, reuse the transportation subassembly, through the dodge gate of opposite side, the cask after with the filling is sent out the filling case, makes cask and arc correspond, then utilizes third electric putter to drive the arc and move forward, can push out the cask that the filling finishes on the support surface on the conveyer of pallet to next process.
Further, when the cask corresponds with the stopper of both sides, can utilize the extension of second electric putter to drive the stopper motion, fix a position the cask, avoid at the filling in-process, the cask skew.
Compared with the prior art, the invention has the beneficial effects that: the full-automatic aseptic filling production equipment and the method for filling the purified water have the following advantages:
1. the intermittent type nature of the usable first motor of conveying subassembly rotates the commentaries on classics roller that drives one of them side of head and the tail and rotates, can realize the conveying of conveyer belt, and then realizes the automatic feeding of cask, and in the data send process, the deflector roll of usable both sides can rotate along with the cask through contacting with the cask, realizes spacing to the cask, avoids the cask to empty the skew.
2. The rotation of the third motor of the clamping assembly can drive the bidirectional screw to rotate, the folding of the sliding blocks on the two sides can be realized under the action of the sliding rails, the clamping blocks on the two sides can be used for clamping the bucket, after the clamping assembly is clamped and fixed, the intermittent rotation of the second motor is utilized, namely, the intermittent rotation is stopped once when the second motor rotates 180 degrees, the intermittent rotation of the second motor can drive the main gear to rotate, the main gear can realize the intermittent rotation of 180 degrees of the rotating shaft through the meshing with the auxiliary gear, the bucket can be transferred to the upper side of the surface of the support, and the automatic transfer of the bucket is realized.
3. The rotation of the usable fourth motor of transfer assembly drives the lead screw and rotates, under the effect of spout, can realize the slip of slide, can drive the support motion then, with the cask through the dodge gate transfer to the filling case in, behind the dodge gate, dodge gate automatic re-setting makes the filling case remain encapsulated situation throughout, can effectively reduce the entering of outside bacterium impurity.
4. The filling assembly can drive the water injection head to descend by utilizing the descending of the first electric push rod, so that the bottom end of the water injection head extends into a bucket nozzle of the bucket, then the valve is automatically opened, purified water is discharged from the water storage tank and enters the bucket through the guide pipe, the hose and the water injection head, the automatic filling is realized, the sterilizing lamp is kept normally on during filling, the filling box can be sterilized and disinfected, and bacteria are prevented from entering the bucket;
drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged schematic view of the structure at the position A of the present invention;
FIG. 3 is a schematic cross-sectional view of the present invention;
fig. 4 is a schematic cross-sectional view of the stand according to the present invention.
In the figure: the device comprises a stand 1, a 11PLC, a 12 frame plate, a 2 conveying assembly, a 21 frame, a 22 rotating roller, a 23 conveying belt, a 24 first motor, a 25 limiting rod, a 26 guide roller, a 3 rotating assembly, a 31 rotating shaft, a 32 support, a 33 pinion, a 34 second motor, a 35 main gear, a 4 clamping assembly, a 41 slide rail, a 42 bidirectional screw, a 43 slide block, a 44 fixing plate, a 45 clamping block, a 46 third motor, a 5 transferring assembly, a 51 sliding chute, a 52 screw rod, a 53 sliding seat, a 54 support, a 55 fourth motor, a 6 sterile room assembly, a 61 filling box, a 62 door chute, a 63 movable door, a 64 support plate, a 65 sterilizing lamp, a 7 filling assembly, a 71 support, a 72 water storage tank, a 73 conduit, a 74 valve, a 75 hose, a 76 water injection head, a 77 first electric push rod, a 78 connecting plate, an 8 second electric push rod, a limiting block 81, a 9 mounting frame, a 91 third electric push rod and a 92 arc-shaped plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present embodiment provides a technical solution: a full-automatic aseptic filling production device for filling purified water comprises a stand 1, an aseptic chamber assembly 6 and a filling assembly 7;
a stand 1: one end fixedly connected with frame plate 12, the tip of frame plate 12 is equipped with conveying subassembly 2, conveying subassembly 2 includes a frame 21, change roller 22, conveyer belt 23 and first motor 24, the tip fixed connection of frame 21 is at the other end of frame plate 12, it connects in frame 21 to change roller 22 evenly to rotate, and be located and connect through conveyer belt 23 transmission between the roller 22 of head and the tail both sides, first motor 24 is located the side of frame 21, and the output shaft of first motor 24 and the tip fixed connection of the roller 22 of head and the tail one side of them, the input of first motor 24 is connected with the output electricity of PLC controller 11, conveying subassembly 2 still includes gag lever post 25 and deflector roll 26, the even fixed connection of gag lever post 25 is in the surperficial both sides of frame 21, deflector roll 26 activity cup joints on gag lever post 25, be equipped with rotating assembly 3 on frame plate 12, rotating assembly 3 includes pivot 31, support 32, pinion 33, A second motor 34 and a main gear 35, the rotating shaft 31 is rotatably connected to the middle portion of the frame plate 12, the middle portion of the support 32 is fixedly sleeved on the top of the rotating shaft 31, the pinion 33 is fixedly sleeved on the middle portion of the rotating shaft 31, the second motor 34 is fixedly connected to the surface of the frame plate 12, the main gear 35 is fixedly sleeved on the output shaft of the second motor 34, the main gear 35 is meshed with the pinion 33, the input end of the second motor 34 is electrically connected with the output end of the PLC controller 11, the rotating assembly 3 is provided with a clamping assembly 4, the clamping assembly 4 comprises a slide rail 41, a bidirectional screw 42, two sliding blocks 43, a fixing plate 44, a clamping block 45 and a third motor 46, the slide rails 41 are symmetrically and fixedly connected to the two ends of the support 32, the bidirectional screw 42 is rotatably connected in the slide rail 41, two sides of the bidirectional screw 42 are symmetrically provided with threads with opposite spiral directions, the two sliding blocks 43 are symmetrically provided, and the two sliding blocks 43 are respectively connected to the two sides of the bidirectional screw 42 through threaded holes in the middle portion, the fixed plate 44 is symmetrically and fixedly connected to the side surfaces of the sliding blocks 43 on the two sides, the clamping block 45 is symmetrically and fixedly connected to the opposite side surfaces of the fixed plate 44 on the two sides, the third motor 46 is arranged at the end part of the sliding rail 41, the output shaft of the third motor 46 is fixedly connected with one end of the bidirectional screw 42, the input end of the third motor 46 is electrically connected with the output end of the PLC 11, the transfer assembly 5 is arranged on the stand 1, the transfer assembly 5 comprises a sliding groove 51, a screw rod 52, a sliding seat 53, a support 54 and a fourth motor 55, the sliding groove 51 is arranged in the middle of the surface of the stand 1, the screw rod 52 is rotatably connected in the sliding groove 51, the sliding seat 53 is in threaded connection with the screw rod 52 through a screw hole in the middle, the sliding seat 53 is in sliding connection with the sliding groove 51, the support 54 is fixedly connected to the surface of the, the input end of the fourth motor 55 is electrically connected with the output end of the PLC controller 11;
sterile room assembly 6: the sterilizing lamp comprises a filling box 61, door slots 62, movable doors 63, support plates 64 and sterilizing lamps 65, wherein the filling box 61 is fixedly connected to the middle of the stand 1, the door slots 62 are symmetrically formed in the bottoms of two sides of the filling box 61, the top ends of the movable doors 63 are hinged to the top surface of the door slots 62, the two support plates 64 are symmetrically arranged, the two support plates 64 are respectively and fixedly connected to two sides of the top surface of the filling box 61, and two ends of the sterilizing lamps 65 are respectively arranged on the support plates 64 on the two sides;
and (7) a filling assembly: the water filling device comprises a support 71, a water storage tank 72, a conduit 73, a valve 74, a hose 75, a water filling head 76, a first electric push rod 77 and a connecting plate 78, wherein the support 71 is symmetrically and fixedly connected to two sides of the top surface of the filling tank 61, the water storage tank 72 is fixedly connected to the top end of the support 71, the conduit 73 penetrates through the middle of the top surface of the filling tank 61, the top end of the conduit 73 is communicated with the bottom end of the water storage tank 72, the valve 74 is arranged at the upper part of the conduit 73, the top end of the hose 75 is connected with the bottom end of the conduit 73, the top end of the water filling head 76 is communicated with the bottom end of the hose 75, the top end of the first electric push rod 77 is fixedly connected to the inner top surface of the filling tank 61, one end;
wherein: still include PLC controller 11, PLC controller 11 locates the side of stand 1, and PLC controller 11's input is connected with external power source's output electricity, and PLC controller 11's output is connected with bactericidal lamp 65 and first electric putter 77's input electricity.
Wherein: the filling box is characterized by further comprising a second electric push rod 8 and a limiting block 81, wherein the second electric push rod 8 is symmetrically and fixedly connected to two sides of the filling box 61, the limiting block 81 is symmetrically and fixedly connected to the opposite end of the second electric push rod 8 at two sides, and the input end of the second electric push rod 8 is electrically connected with the output end of the PLC 11; still include mounting bracket 9, third electric putter 91 and arc 92, mounting bracket 9 fixed connection is in the one end side of stand 1, and third electric putter 91 fixed connection is in the side of mounting bracket 9, and arc 92 fixed connection is at the tip of third electric putter 91.
A full-automatic aseptic filling method for filling purified water comprises the following steps:
1) feeding: the purified water barrels to be filled are placed on the conveyor belt 23 one by using an external mechanical arm, and the intermittent rotation of the first motor 24 drives the rotating rollers 22 at the head and tail sides to rotate, so that the conveying of the conveyor belt 23 can be realized, and the automatic feeding of the purified water barrels can be realized;
2) transferring: when the purified water bucket to be filled is conveyed to one end of the stand 1, the water bucket is just positioned between the clamping blocks 45 at the two sides, the bidirectional screw rod 42 is driven to rotate by the rotation of the third motor 46, under the action of the slide rail 41, the sliding blocks 43 at the two sides can be folded, so that the clamping blocks 45 at the two sides can be used for clamping the water bucket, then the second motor 34 is intermittently rotated, namely, the intermittent rotation of the second motor 34 can drive the main gear 35 to rotate every time the rotation is stopped for 180 degrees, the main gear 35 can realize the intermittent rotation of 180 degrees of the rotating shaft 31 through the meshing with the pinion 33, the bucket can be transferred to the upper side of the surface of the support 54, the clamping block 45 is loosened, the bucket can be dropped on the support 54, and the bucket can be transferred, meanwhile, the conveyor belt 23 continues to convey the next bucket to be filled to the position between the two clamping blocks 45 on the other side, so that continuous transfer can be realized;
3) transferring: when the bucket falls onto the support 54, the rotation of the fourth motor 55 is utilized to drive the screw rod to rotate, under the action of the sliding groove 51, the sliding of the sliding seat 53 can be realized, then the support 54 can be driven to move, the bucket is transferred into the filling box 61 through the movable door 63, after passing through the movable door 63, the movable door 63 automatically resets, when the bucket corresponds to the limiting blocks 81 on the two sides, the sliding seat is automatically stopped, meanwhile, the water injection head 76 corresponds to the bucket mouth of the bucket, when the bucket corresponds to the limiting blocks 81 on the two sides, the limiting blocks 81 can be driven to move by the extension of the second electric push rod 8, the bucket is positioned, and the bucket is prevented from deviating in the filling process.
4) Filling: the first electric push rod 77 descends to drive the water injection head 76 to descend, so that the bottom end of the water injection head 76 extends into a bucket nozzle of the bucket, then the valve 74 is automatically opened, purified water is discharged from the water storage tank 72 and enters the bucket through the conduit 73, the hose 75 and the water injection head 76, automatic filling is realized, the sterilizing lamp 65 is kept normally on during filling, the filling box 72 can be sterilized and disinfected, and bacteria are prevented from entering the bucket;
5) pushing: after the filling is finished, the transfer assembly 5 is reused, the filled bucket is sent out of the filling box 61 through the movable door 63 on the other side, the bucket is made to correspond to the arc-shaped plate 92, then the third electric push rod 91 is used for driving the arc-shaped plate 92 to move forwards, and the bucket filled on the surface of the support 54 can be pushed out of the stand 1 to a conveying device of the next procedure.
The descending of the first electric push rod 77 drives the water injection head 76 to descend, so that the bottom end of the water injection head 76 extends into a bucket nozzle of the water bucket, then the valve 74 is automatically opened, purified water is discharged from the water storage tank 72 and enters the water bucket through the conduit 73, the hose 75 and the water injection head 76, automatic filling is realized, the sterilizing lamp 65 is kept normally on during filling, and sterilization and disinfection can be carried out in the filling box 72.
The working principle of the full-automatic aseptic filling production equipment for filling purified water provided by the invention is as follows: firstly, pure water barrels to be filled are placed on a conveyor belt 23 one by an external mechanical arm, the intermittent rotation of a first motor 24 is utilized to drive a rotating roller 22 at one side of the head and the tail to rotate, so that the conveying of the conveyor belt 23 can be realized, the automatic feeding of the pure water barrels can be realized, when the pure water barrels to be filled are conveyed to one end of a stand 1, the water barrels are just positioned between clamping blocks 45 at two sides, a bidirectional screw 42 is driven to rotate by the rotation of a third motor 46, the folding of sliding blocks 43 at two sides can be realized under the action of a sliding rail 41, the clamping blocks 45 at two sides can be used for clamping the water barrels, then the second motor 34 is driven to intermittently rotate, namely, the main gear 35 can be driven to rotate by the intermittent rotation of the second motor 34 every time of 180 degrees, the main gear 35 can be meshed with an auxiliary gear 33, so that the 180-degree intermittent rotation of a rotating shaft 31 can be realized, the bucket can be transferred to the upper side of the surface of the support 54, the clamping blocks 45 are loosened, the bucket can be transferred by falling onto the support 54, meanwhile, the conveyor belt 23 is continuously conveyed, the next bucket to be filled is conveyed to the position between the two clamping blocks 45 on the other side, the continuous transfer can be realized, when the bucket falls onto the support 54, the screw rod is driven to rotate by the rotation of the fourth motor, the sliding of the sliding seat 53 can be realized under the action of the sliding groove 51, the support 54 can be driven to move, the bucket is transferred into the filling box 61 through the movable door 63, the movable door 63 automatically resets after passing through the movable door 63, when the bucket corresponds to the limiting blocks 81 on the two sides, the water injection head 76 corresponds to the bucket nozzle, secondly, the water injection head 76 is driven to descend by the descending of the first electric push rod 77, the bottom end of the water injection head 76 extends into the bucket nozzle of the bucket, and then the valve 74 is automatically opened, purified water is discharged from the water storage tank 72, enters the water bucket through the guide pipe 73, the hose 75 and the water injection head 76, automatic filling is realized, the sterilizing lamp 65 is kept normally on during filling, sterilization and disinfection can be carried out in the filling tank 72, after filling is finished, the transfer component 5 is reused, the filled water bucket is sent out of the filling tank 61 through the movable door 63 on the other side, the water bucket is enabled to correspond to the arc-shaped plate 92, then the third electric push rod 91 is utilized to drive the arc-shaped plate 92 to move forwards, and the filled water bucket on the surface of the support 54 can be pushed out of the stand 1 to a conveyer of the next process.
It should be noted that the specific model of the core chip of the PLC controller 11 disclosed in the above embodiments is siemens S7-400, the first motor 24, the second motor 34, the third motor 46, the fourth motor 55, the first electric putter 77, the second electric putter 8, the third electric putter 91, and the germicidal lamp 65 may be freely configured according to the actual application scenario, the first motor 24, the second motor 34, the third motor 46, and the fourth motor 55 may be servo motors, the first electric putter 77, the second electric putter 8, and the third electric putter 91 may be pen-type electric putters, and the germicidal lamp 65 may be an ultraviolet germicidal lamp. The PLC controller controls the first motor 24, the second motor 34, the third motor 46, the fourth motor 55, the first electric push rod 77, the second electric push rod 8, the third electric push rod 91 and the germicidal lamp 65 to work by adopting a method commonly used in the prior art.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
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