Code printing and labeling equipment
1. The utility model provides a beat sign indicating number mark equipment which characterized in that: snatch station, unloading and grab station, radium-shine sign indicating number station, primer spraying station, subsides mark pressfitting station, pressurize station, beat a station, workstation, carousel subassembly including rotary power component, carousel, rotary power component's power output shaft with the carousel is connected, the carousel is rotatory in the workstation top, and each station distributes along carousel circumference, a plurality of jigs of placing spare part usefulness are installed to the carousel face, processing has a plurality of profile grooves of placing spare part in the tool.
2. The coding and labeling apparatus according to claim 1, wherein: the feeding and discharging station comprises a feeding conveying roller assembly, a discharging conveying roller assembly, a feeding lifting assembly, a discharging lifting assembly, a feeding plate and a discharging plate, the feeding plate is connected with the moving part of the feeding lifting assembly, the discharging plate is connected with the moving part of the discharging lifting assembly, and the feeding lifting assembly and the discharging lifting assembly are respectively arranged on one side of the feeding conveying roller assembly and one side of the discharging conveying roller assembly; the machine shell outer cover is fixed with the workbench, each station is positioned in the inner cavity of the machine shell outer cover, one end of the rotating arm is rotatably connected with the machine shell outer cover, and the other end of the rotating arm is connected with the operation panel; the feeding and discharging grabbing station comprises a second X-axis moving module, a second Y-axis moving module, a second lifting cylinder and a clamping jaw cylinder, wherein the second Y-axis moving module is indirectly fixed with the workbench; the feeding and discharging grabbing station further comprises a buffer assembly, the buffer assembly comprises a second lifting cylinder and clamping jaw cylinders, and the clamping jaw cylinders are connected with the power output end of a piston shaft of the second lifting cylinder through a connecting plate; the laser code printing station comprises a third Z-axis moving module, a third X-axis moving module and laser code printing equipment, wherein the third Z-axis moving module, the third X-axis moving module and the laser code printing equipment are fixed with the workbench, the third X-axis moving module is connected with a moving part in the third Z-axis moving module, and the laser code printing equipment is connected with a moving part in the third X-axis moving module.
3. The coding and labeling apparatus of claim 2, wherein: the feeding and discharging station further comprises a material transferring assembly, the material transferring assembly comprises a first Y-axis moving module, a first lifting cylinder and a vacuum suction nozzle assembly, a power output shaft of the first lifting cylinder is connected with the vacuum suction nozzle assembly, the first lifting cylinder is indirectly fixed with a moving part of the first Y-axis moving module through a U-shaped plate, and the vacuum suction nozzle assembly transfers a no-load tray from the feeding plate to the discharging plate through the movement of the Y axis and the Z axis; the feeding and discharging station further comprises a tray clamping assembly, the tray clamping assembly comprises a horizontal pushing cylinder and a supporting plate strip connected with the end of a piston shaft of the horizontal pushing cylinder, and the horizontal pushing cylinder drives the supporting plate strip to move in a pushing and pulling mode so that the supporting plate strips on the two sides are close to and far away from each other, and supporting, lifting and releasing of the tray are completed.
4. The coding and labeling apparatus according to claim 1, wherein: the laser code printing station and the primer spraying station further comprise cleaning stations, each cleaning station comprises a fourth X-axis moving module, a fourth Y-axis moving module and a first spray gun, the fourth Y-axis moving module is connected with a moving part in the fourth X-axis moving module, the first spray gun is connected with a moving part of the fourth Y-axis moving module, and an inlet end of the first spray gun is connected with an alcohol solution outlet end and a high-pressure gas outlet end; the outside of clean station still is provided with the first protection cover of no lower cover, first protection cover with the workstation is fixed, fourth X axle removes the module, fourth Y axle removes the module, first spray gun all sets up in first protection cover, wherein fourth X axle remove the module with the inner wall of first protection cover is fixed.
5. The coding and labeling apparatus according to claim 1, wherein: the primer spraying station comprises a fifth X-axis moving module, a fifth Y-axis moving module and a second spray gun, the moving part of the fifth X-axis moving module is connected with the fifth Y-axis moving module, and the second spray gun is connected with the moving part of the fifth Y-axis moving module.
6. The coding and labeling apparatus according to claim 5, wherein: the primer spraying station further comprises a second protective cover without a lower cover, the second protective cover is fixed with the workbench, the fifth X-axis moving module, the fifth Y-axis moving module and the second spray gun are all located in the second protective cover, the fifth X-axis moving module is fixed with the inner wall of the second protective cover, and the second protective cover is connected with an air exhaust pipeline to exhaust mist generated in the primer spraying process; the primer spraying station further comprises a spraying positioning assembly, the spraying positioning assembly comprises a third lifting cylinder and an isolation cover, the third lifting cylinder and the isolation cover are fixed with the rotary table, a power output shaft of the third lifting cylinder is fixed with the isolation cover, the isolation cover comprises a surrounding plate and a partition plate, holes corresponding to the positions and the number of the parts placed in the jig are formed in the bottom plate surface of the surrounding plate, a pressing rod is arranged on the lower plate surface of the partition plate, and the pressing rod abuts against the non-spraying positions of the parts; the primer spraying station also comprises an ultraviolet lamp.
7. The coding and labeling apparatus according to claim 1, wherein: a detection station and an elimination station are also arranged between the primer spraying station and the labeling pressing station, and the detection station comprises a third protective cover which is fixed with the workbench and is not provided with a lower cover and a CCD camera positioned in the third protective cover; the rejection station comprises a sixth X-axis moving module fixed with the workbench, a fourth lifting cylinder fixing plate, vacuum suction nozzles, a guide rod and a waste collection box, wherein the fourth lifting cylinder is connected with a moving part in the sixth X-axis moving module through the fourth lifting cylinder fixing plate, a power output shaft of the fourth lifting cylinder penetrates through the fourth lifting cylinder fixing plate and is connected with the vacuum suction nozzles fixing plate, a plurality of vacuum suction nozzles are arranged on the vacuum suction nozzles fixing plate, the guide rod penetrates through a linear bearing, the fourth lifting cylinder fixing plate and is fixedly connected with the vacuum suction nozzles fixing plate, and the waste collection box is fixed with the workbench.
8. The coding and labeling apparatus of claim 7, wherein: the labeling and pressing station comprises a seventh X-axis moving module, a fifth lifting cylinder, a labeling vacuum suction nozzle fixing plate, a labeling feeding assembly and a labeling tearing assembly, the seventh X-axis moving module is fixed with a workbench, the moving part of the seventh X-axis moving module is connected with the cylinder body of the fifth lifting cylinder, the power output shaft of the fifth lifting cylinder is fixed with the labeling vacuum suction nozzle fixing plate, a plurality of vacuum suction nozzles are fixed on the labeling vacuum suction nozzle fixing plate, the labeling feeding assembly comprises a labeling containing box, a jacking rod and a jacking cylinder, a jacking rod through hole is machined in the bottom plate of the labeling containing box, the upper end of the jacking rod penetrates through the jacking rod through hole to be in contact with a label placed in the labeling containing box, the lower end of the jacking rod is fixed with the power output end of the jacking cylinder, and the jacking cylinder is fixed with the workbench; paste mark and tear material subassembly include with the fixed sixth lift cylinder of workstation, processing have paste the pad, tear membrane vacuum suction nozzle fixed plate of mark via hole, the power output shaft of sixth lift cylinder with it is fixed to tear membrane vacuum suction nozzle fixed plate, be provided with a plurality of vacuum suction nozzles on the tear membrane vacuum suction nozzle fixed plate, it fixes on the workstation and is located to tear the pad directly over the membrane vacuum suction nozzle fixed plate, vacuum suction nozzle corresponds and tears the mesoporous position in the pad.
9. The coding and labeling apparatus according to claim 1, wherein: the pressure maintaining station comprises two groups of grabbing components, a rotating component, a pressure maintaining component and a translation mechanism, the grabbing components comprise a plurality of clamping jaw air cylinders, the clamping jaw air cylinders are fixed on a clamping jaw air cylinder fixing plate, the clamping jaw air cylinder fixing plate is fixed on a power output shaft of an air cylinder, the rotating component comprises a rotating plate and a rotating power device, the power output shaft of the rotating power device is fixed on the rotating plate, a group of grabbing components are arranged at two ends of the rotating plate respectively, the pressure maintaining component comprises a pressure maintaining device, a pressure sensing device, a lower pressing plate and a bottom plate fixed on a workbench, the pressure maintaining device is fixed on the fixing plate of the pressure maintaining device, the fixing plate of the pressure maintaining device is connected with the bottom plate through a guide rod, the guide rod penetrates through the lower pressing plate through a linear bearing, the power output shaft of the pressure maintaining device is fixed on the lower pressing plate, a pressing block corresponding to the labeling position of a part is arranged on the lower pressing plate of the lower pressing plate, the pressure sensing device is used for sensing the pressure applied to the part film by the pressing block, the plate surface of the bottom plate is provided with a translation mechanism, the moving part of the translation mechanism is fixed with the bearing plate, and a containing groove for containing parts is processed in the bearing plate; the dotting station comprises an eighth X-axis moving module, a dotting pen and a seventh lifting cylinder, wherein the eighth X-axis moving module, the dotting pen and the seventh lifting cylinder are fixed with the workbench; the labeling device comprises two or more labeling and pressing stations, wherein the labeling positions of all the labeling and pressing stations are different.
10. The coding and labeling apparatus of claim 8, wherein: the removing station and the dotting station are two independent stations or are arranged at the same station, the fourth lifting cylinder fixing plate is provided with two groups of fourth lifting cylinders, the output end of one group of fourth lifting cylinders is fixed with the dotting pen fixing plate, and the dotting pen is fixed on the dotting pen fixing plate.
Background
Parts in industrial production need operations such as coding, labeling and the like before leaving factories, manual labeling is adopted in the traditional technology, the labor cost is high, and the labeling consistency is low; the labeling time of each part is about 12S, and the operation efficiency of each station is low; moreover, the labeling and code printing process involves more necessary steps, the equipment in the prior art can not be automatically completed, even if the equipment can complete automatic operation, the equipment cost is higher, the occupied area is large, the structure is complex, and the later maintenance cost is high.
The invention provides a coding and labeling device, which solves one or more technical problems through reasonable design of each station.
Disclosure of Invention
The parts needing to be marked with codes and labeled in industrial production are various, and the invention does not limit the types of the parts to be operated.
Preferably, beat sign indicating number mark equipment, snatch station, radium-shine sign indicating number station, primer spraying station, mark pressfitting station, pressurize station, beat and click station, workstation, carousel subassembly including last unloading station, last unloading, carousel subassembly, the carousel subassembly includes rotary power component, carousel, rotary power component's power output shaft with the carousel is connected, the carousel is rotatory in the workstation top, and each station distributes along carousel circumference, a plurality of jigs of placing spare part usefulness are installed to the carousel face, processing has a plurality of profile modeling grooves of placing spare part in the tool.
Preferably, the code printing and labeling equipment is characterized in that the feeding and discharging station comprises a feeding conveying roller assembly, a discharging conveying roller assembly, a feeding lifting assembly, a discharging lifting assembly, a feeding plate and a discharging plate, the feeding plate is connected with the moving part of the feeding lifting assembly, the discharging plate is connected with the moving part of the discharging lifting assembly, and the feeding lifting assembly and the discharging lifting assembly are respectively arranged on one side of the feeding conveying roller assembly and one side of the discharging conveying roller assembly.
Preferably, the coding labeling equipment, the feeding and discharging station further comprises a material transferring assembly, the material transferring assembly comprises a first Y-axis moving module, a first lifting cylinder and a vacuum suction nozzle assembly, a power output shaft of the first lifting cylinder is connected with the vacuum suction nozzle assembly, the first lifting cylinder is indirectly fixed with a moving part of the first Y-axis moving module through a U-shaped plate, and the vacuum suction nozzle assembly transfers a no-load tray from a feeding plate to a discharging plate through the movement of the Y-axis and the Z-axis.
Preferably, the coding labeling equipment, go up the unloading station and still include that the tray presss from both sides and gets the subassembly, the subassembly is got to the tray clamp including the flat push cylinder, with the layer board strip that the piston shaft end connection of flat push cylinder, the flat push cylinder drives the push-and-pull motion of layer board strip and makes the layer board strip of both sides be close to each other, keep away from, accomplish the support lifting, the release to the tray.
Preferably, beat sign indicating number and paste mark equipment, go up the unloading and snatch the station and include that second X axle removes the module, remove module, second lift cylinder, clamping jaw cylinder with workstation indirect fixed second Y axle, second X axle remove the module with the removal part of second Y axle removal module is connected, second lift cylinder with the removal part of second X axle removal module is connected, the piston shaft output of second lift cylinder is fixed with a plurality of clamping jaw cylinders through the connecting plate.
Preferably, beat sign indicating number and paste mark equipment, go up the unloading and snatch the station and still include the buffering subassembly, the buffering subassembly includes second lift cylinder, clamping jaw cylinder, and is a plurality of clamping jaw cylinder pass through the connecting plate with the piston shaft power take off end of second lift cylinder is connected.
Preferably, beat sign indicating number mark equipment, radium-shine sign indicating number station includes and removes module, third X axle removal module, radium-shine sign indicating number equipment with the fixed third Z axle of workstation, third X axle removal module with remove the part in the third Z axle removal module and be connected, radium-shine sign indicating number equipment with remove the part in the third X axle removal module and be connected.
Preferably, beat sign indicating number subsides mark equipment, radium-shine sign indicating number station, primer spraying station still include clean station, clean station includes that fourth X axle removes module, fourth Y axle and removes module, first spray gun, fourth Y axle remove the module with the removal part in the fourth X axle removes the module is connected, first spray gun with the removal part of fourth Y axle removal module is connected, the entrance point and the alcohol solution exit end of first spray gun, high-pressure gas exit end are connected.
Preferably, beat sign indicating number and paste mark equipment, the outside of clean station still is provided with the first protection cover of no lower cover, first protection cover with the workstation is fixed, fourth X axle removes the module, fourth Y axle removes the module, first spray gun all sets up in first protection cover, wherein fourth X axle remove the module with the inner wall of first protection cover is fixed.
Preferably, the base glue spraying station of the coding and labeling equipment comprises a fifth X-axis moving module, a fifth Y-axis moving module and a second spray gun, the moving part of the fifth X-axis moving module is connected with the fifth Y-axis moving module, and the second spray gun is connected with the moving part of the fifth Y-axis moving module.
Preferably, beat sign indicating number and paste mark equipment, primer spraying station still includes the second safety cover that does not have the lower cover, the second safety cover with the workstation is fixed, fifth X axle removes module, fifth Y axle and removes module, second spray gun and all is located in the second safety cover, fifth X axle remove the module with the inner wall of second safety cover is fixed, the second safety cover is connected with the exhaust duct, takes out the fog that the primer spraying in-process produced.
Preferably, beat sign indicating number and paste mark equipment, primer spraying station still includes spraying locating component, spraying locating component includes third lift cylinder, the cage fixed with the carousel, the power output shaft of third lift cylinder with the cage is fixed, the cage includes that the bottom plate face of bounding wall, baffle, bounding wall is processed there is the hole that corresponds with placing spare part position, quantity in the tool, the lower plate face of baffle is provided with the depression bar, the non-spraying position of spare part is pushed down to the depression bar.
Preferably, the base glue spraying station of the coding and labeling equipment further comprises an ultraviolet lamp.
Preferably, the coding and labeling equipment is further provided with a detection station and a rejection station between the primer spraying station and the labeling and pressing station, wherein the detection station comprises a third protective cover which is fixed with the workbench and is not provided with a lower cover and a CCD camera positioned in the third protective cover; the rejection station comprises a sixth X-axis moving module fixed with the workbench, a fourth lifting cylinder fixing plate, vacuum suction nozzles, a guide rod and a waste collection box, wherein the fourth lifting cylinder is connected with a moving part in the sixth X-axis moving module through the fourth lifting cylinder fixing plate, a power output shaft of the fourth lifting cylinder penetrates through the fourth lifting cylinder fixing plate and is connected with the vacuum suction nozzles fixing plate, a plurality of vacuum suction nozzles are arranged on the vacuum suction nozzles fixing plate, the guide rod penetrates through a linear bearing, the fourth lifting cylinder fixing plate and is fixedly connected with the vacuum suction nozzles fixing plate, and the waste collection box is fixed with the workbench.
Preferably, the labeling and pressing station of the labeling and labeling device comprises a seventh X-axis moving module, a fifth lifting cylinder, a labeling vacuum suction nozzle fixing plate, a labeling and feeding assembly and a labeling and tearing assembly which are fixed with the workbench, the moving part of the seventh X-axis moving module is connected with the cylinder body of the fifth lifting cylinder, the power output shaft of the fifth lifting cylinder is fixed with the labeling vacuum suction nozzle fixing plate, a plurality of vacuum suction nozzles are fixed on the labeling vacuum suction nozzle fixing plate, the labeling feeding assembly comprises a labeling containing box, a jacking rod and a jacking cylinder, a lifting rod through hole is processed on the bottom plate of the labeling containing box, the upper end of the lifting rod passes through the lifting rod through hole to be contacted with a label placed in the labeling containing box, the lower end of the jacking rod is fixed with the power output end of the jacking cylinder, and the jacking cylinder is fixed with the workbench; paste mark and tear material subassembly include with the fixed sixth lift cylinder of workstation, processing have paste the pad, tear membrane vacuum suction nozzle fixed plate of mark via hole, the power output shaft of sixth lift cylinder with it is fixed to tear membrane vacuum suction nozzle fixed plate, be provided with a plurality of vacuum suction nozzles on the tear membrane vacuum suction nozzle fixed plate, it fixes on the workstation and is located to tear the pad directly over the membrane vacuum suction nozzle fixed plate, vacuum suction nozzle corresponds and tears the mesoporous position in the pad.
Preferably, the coding and labeling device comprises two or more labeling and pressing stations, and labeling positions of all the labeling and pressing stations are different.
Preferably, the code printing and labeling equipment, the pressure maintaining station comprises two groups of grabbing components, a rotating component, a pressure maintaining component and a translation mechanism, the grabbing components comprise a plurality of clamping jaw cylinders, the clamping jaw cylinders are fixed to a clamping jaw cylinder fixing plate, the clamping jaw cylinder fixing plate is fixed to a power output shaft of the cylinders, the rotating component comprises a rotating plate and a rotating power device, the power output shaft of the rotating power device is fixed to the rotating plate, a group of grabbing components are respectively arranged at two ends of the rotating plate, the pressure maintaining component comprises a pressure maintaining device, a pressure sensing device, a lower pressing plate and a bottom plate fixed to a workbench, the pressure maintaining device is fixed to the bottom plate through the pressure maintaining device fixing plate, the pressure maintaining device fixing plate is connected with the bottom plate through a guide rod, the guide rod penetrates through the lower pressing plate through a linear bearing, and the power output shaft of the pressure maintaining device is fixed to the lower pressing plate, the lower plate surface of the lower pressing plate is provided with a pressing block corresponding to the labeling position of the part, the pressure sensing device is used for sensing the pressure applied to the part film by the pressing block, the plate surface of the bottom plate is provided with a translation mechanism, the moving part of the translation mechanism is fixed with the bearing plate, and a containing groove for containing the part is processed in the bearing plate.
Preferably, the code printing and labeling equipment is characterized in that the printing station comprises an eighth X-axis moving module, a printing pen and a seventh lifting cylinder, the eighth X-axis moving module is fixed to the workbench, the moving part of the eighth X-axis moving module is fixed to a seventh lifting cylinder fixing plate, the seventh lifting cylinder is fixed to the seventh lifting cylinder fixing plate, a power output shaft is fixed to the printing pen fixing plate, and the printing pen is fixed to the printing pen fixing plate.
Preferably, beat sign indicating number and paste mark equipment, reject the station, beat the station and be two independent stations or set up at same station, fourth lift cylinder fixed plate sets up two sets of fourth lift cylinders, and wherein the output of a set of fourth lift cylinder is fixed with the fixed plate of the pen of beating, and the pen of beating is fixed on the fixed plate of the pen of beating.
Preferably, beat sign indicating number and paste mark equipment, still include casing dustcoat, swinging boom, operating panel, the casing dustcoat is fixed with the workstation, and each station is located casing dustcoat inner chamber, and the one end and the casing dustcoat swivelling joint of swinging boom, the other end are connected with operating panel.
The second to eighth X-axis moving modules, the first to fourth Y-axis moving modules, the third Z-axis moving module and other moving modules may be various cylinder assemblies, motors and screw rod assemblies in the prior art, which are not described in detail herein since they are all in the prior art.
The working process is as follows: the tray fully loaded with the parts rises, the loading and unloading grabbing stations grab a plurality of parts and place the parts into a fixture of a rotary table, the tray is placed into a discharging plate from the loading tray after no part exists in the tray, laser coding is sequentially completed through rotation of the rotary table, surface stains are cleaned (firstly spraying air and then spraying alcohol solution), primer spraying is performed, spraying of primer and coding are detected, unqualified products are removed, 3M marks are prepressed and attached, pressure maintaining and attaching are performed on the 3M marks, a marking pen is used for marking, the qualified products after coding and labeling are grabbed and placed into the tray on the discharging plate, and the next receiving tray is placed after the tray fully loaded with the marks is lowered.
The advantages are as follows:
(1) the coding and labeling equipment can ensure that a plurality of parts can be simultaneously processed at one time in partial stations by increasing the number of the parts placed in the jig and the number of the processing structures of each station, thereby exponentially improving the coding and labeling efficiency of a single part;
(2) the coding and labeling equipment has high automation degree, one person can simultaneously monitor the operation of a plurality of coding and labeling equipment and handle emergency situations, and the labor cost is greatly reduced;
(3) the feeding and discharging station and the subsequent stations in the coding and labeling equipment are reasonable in layout and compact in structure, and the occupied area of the equipment is greatly reduced;
(4) the coding and labeling equipment can replace the jig and readjust the action position of each station so as to flexibly meet the operation requirements of labeling and coding parts of multiple specifications;
(5) the coding and labeling equipment has the advantages of low cost of selected parts, low cost of the whole equipment and easy popularization and application.
Description of the drawings:
the embodiments are further described with reference to the accompanying drawings, in which:
fig. 1 and 2 are schematic structural views of a coding and labeling device according to the present invention;
FIG. 3 is a schematic view of a part of the structure of the coding and labeling device;
FIG. 4 is a schematic structural diagram of a loading and unloading station and a loading conveyor roller assembly;
the specific structure corresponding to the number is as follows:
a feeding and discharging station 1, a feeding and conveying roller assembly 11, a discharging and conveying roller assembly 12, a feeding lifting assembly 13, a discharging lifting assembly 14, a feeding plate 15, a discharging plate 16, a feeding and discharging grabbing station 2, a second X-axis moving module 21, a second Y-axis moving module 22, a second lifting cylinder 23, a laser coding station 3, a third Z-axis moving module 31, a third X-axis moving module 32, a laser coding device 33, a primer spraying station 4, a fifth X-axis moving module 41, a fifth Y-axis moving module 42, a second spray gun 43, a second protective cover 44, a third lifting cylinder 45, a separating cover 46, a coaming 461, a separating plate 462, a press rod, a detection station 5, a rejection station 6, a sixth X-axis moving module 61, a fourth lifting cylinder 62, a fourth lifting cylinder fixing plate 63, a vacuum suction nozzle 64, a guide rod 65, a waste collecting box 66, a press-fit-together label 7, a seventh X-axis moving module 71, a fifth lifting cylinder 72, a labeling and feeding assembly 73, a labeling container 731, a lifting rod 732, a labeling and tearing assembly 74, a sixth lifting cylinder 741, a film tearing plate 742, a film tearing vacuum nozzle fixing plate 743, a pressure maintaining station 8, a grasping assembly 81, a rotating assembly 82, a pressure maintaining assembly 83, a lower pressing plate 831, a bottom plate 832, a translation mechanism 84, a dotting station 9, an eighth X-axis moving module 91, a dotting pen 92, a seventh lifting cylinder 93, a turntable assembly 10, a jig 11, a buffering assembly 12, a transferring assembly 13, a first Y-axis moving module 131, a first lifting cylinder 132, a vacuum nozzle assembly 133, a tray clamping assembly 14, a horizontal pushing cylinder 141, a pallet strip 142, a cleaning station 15, a fourth X-axis moving module 151, a fourth Y-axis moving module 152, a first spray gun 153,
the following detailed description will further illustrate the invention in conjunction with the above-described figures.
Detailed Description
Specific embodiment example 1:
a coding and labeling apparatus comprising: go up unloading station 1, go up the unloading and snatch station 2, radium-shine sign indicating number station 3, primer spraying station 4, paste mark pressfitting station 7 (the basement membrane is torn) (duplex position, when a product needs attached two pad pasting), pressurize station 8, beat station 9 (see customer demand), workstation, carousel subassembly 10 includes rotary power component, carousel, rotary power component's power output shaft with the carousel is connected, the carousel is rotatory in the workstation top, and each station distributes along carousel circumference, a plurality of jigs 11 of placing spare part usefulness are installed to the carousel face, processing has a plurality of imitative grooves of placing spare part in the jig 11.
The feeding and discharging station 1 comprises a feeding conveying roller assembly 11, a discharging conveying roller assembly 12, a feeding lifting assembly 13, a discharging lifting assembly 14, a feeding material plate 15 and a discharging material plate 16, wherein the feeding material plate 15 is arranged on a moving part of the feeding lifting assembly 13, the discharging material plate 16 is arranged on a moving part of the discharging lifting assembly 14, and the feeding lifting assembly 13 and the discharging lifting assembly 14 are respectively arranged on one side of the feeding conveying roller assembly 11 and one side of the discharging conveying roller assembly 12. The feeding and discharging grabbing station 2 comprises a second X-axis moving module 21, a second Y-axis moving module 22, a second lifting cylinder 23 and a clamping jaw cylinder, wherein the second Y-axis moving module 22, the second lifting cylinder 23 and the clamping jaw cylinder are indirectly fixed with the workbench, the second X-axis moving module 21 is connected with a moving part of the second Y-axis moving module 22, the second lifting cylinder 23 is connected with the moving part of the second X-axis moving module 21, and a plurality of clamping jaw cylinders are fixed at the output end of a piston shaft of the second lifting cylinder 23 through a connecting plate.
Further, primer spraying station 4 still includes the second safety cover 44 that does not have the lower cover, second safety cover 44 with the workstation is fixed, the module 41 is removed to the fifth X axle, the module 42 is removed to the fifth Y axle, second spray gun 43 all is located in the second safety cover 44, the module 41 is removed to the fifth X axle with the inner wall of second safety cover 44 is fixed, the second safety cover is connected with the bleed pipeline, takes out the fog that produces in the primer spraying process.
Further, the primer spraying station 4 further comprises a spraying positioning assembly, the spraying positioning assembly comprises a third lifting cylinder 45 and a separation hood 46 which are fixed with the rotary table, a power output shaft of the third lifting cylinder 45 is fixed with the separation hood 46, holes corresponding to positions and the number of the parts placed in the jig are machined in the bottom plate surface of the separation hood 46 comprising a surrounding plate 461, a partition plate 462 and the surrounding plate 461, a pressing rod 463 is arranged on the lower plate surface of the partition plate 462, and the pressing rod 463 abuts against the non-spraying positions of the parts. The isolation cover 46 is lifted and pressed by the third lifting cylinder 45 to prevent the parts to be sprayed from moving during the spraying process, and covers important non-spraying positions during the spraying process.
Further, the primer spraying station 4 further comprises an ultraviolet lamp, and the ultraviolet lamp can accelerate curing of the sprayed glue and prevent the sprayed glue from flowing nearby.
Further, the labeling and pressing station 7 comprises a seventh X-axis moving module 71 fixed with the workbench, a fifth lifting cylinder 72, a labeling vacuum suction nozzle fixing plate, a labeling feeding assembly 73, a labeling tearing assembly 74, the moving part of the seventh X-axis moving module 71 is connected with the cylinder body of the fifth elevation cylinder 72, the power output shaft of the fifth lifting cylinder 72 is fixed with the labeling vacuum suction nozzle fixing plate, a plurality of vacuum suction nozzles are fixed on the labeling vacuum suction nozzle fixing plate, the labeling feeding assembly 73 comprises a labeling containing box 731, a lifting rod 732 and a lifting cylinder, a lifting rod through hole is processed on the bottom plate of the labeling containing box 731, the upper end of the lifting rod 732 passes through the lifting rod through hole to contact with a label placed in the labeling containing box, the lower end of the jacking rod 732 is fixed with the power output end of the jacking cylinder, and the jacking cylinder is fixed with the workbench; labeling tears material subassembly 74 includes and pastes the membrane tearing board 742, the fixed board 743 of membrane tearing vacuum suction nozzle that mark through hole are processed with the fixed sixth lift cylinder 741 of workstation, the power output shaft of sixth lift cylinder 741 with membrane tearing vacuum suction nozzle fixed plate 743 is fixed, be provided with a plurality of vacuum suction nozzles on the membrane tearing vacuum suction nozzle fixed plate 743, membrane tearing board 742 is fixed on the workstation and is located directly over membrane tearing vacuum suction nozzle fixed plate 743, the vacuum suction nozzle correspond with the position in the hole of membrane tearing board 742. The vacuum suction nozzle on the fixing plate of the vacuum suction nozzle for labeling sucks the label in the container 731 first, then moves to the position above the stripping plate 742, the vacuum suction nozzle in the fixing plate 743 for stripping vacuum suction nozzle ascends to suck the bottom film of the label, the fixing plate of the vacuum suction nozzle for labeling moves forwards and the bottom film falls off, and the fixing plate of the vacuum suction nozzle for labeling covers the label on the part and performs prepressing under the moving action of the seventh X-axis moving module 71 and the fifth lifting cylinder 72.
Further, the pressure maintaining station 8 comprises two groups of grabbing components 81, rotating components 82, pressure maintaining components 83 and a translation mechanism 84, the grabbing components 81 comprise a plurality of clamping jaw cylinders, the clamping jaw cylinders are fixed to a clamping jaw cylinder fixing plate, the clamping jaw cylinder fixing plate is fixed to a power output shaft of the cylinders, the rotating components 82 comprise a rotating plate and a rotating power device, the power output shaft of the rotating power device is fixed to the rotating plate, a group of grabbing components 81 are respectively arranged at two ends of the rotating plate, the pressure maintaining components 83 comprise a pressure maintaining device, a pressure sensing device, a lower pressing plate 831 and a bottom plate 832 fixed to the workbench, the pressure maintaining device is fixed to the bottom plate 832 through the pressure maintaining device fixing plate, the pressure maintaining device fixing plate is connected with the bottom plate 832 through a guide rod, the guide rod penetrates through the lower pressing plate 831 through a linear bearing, the power output shaft of the pressure maintaining device is fixed to the lower pressing plate 831, the lower plate surface of the lower pressing plate 831 is provided with a pressing block corresponding to the labeling position of the part, the pressure sensing device is used for sensing the pressure applied to the part film by the pressing block, the plate surface of the bottom plate 832 is provided with the translation mechanism 84, the moving part of the translation mechanism 84 is fixed with the bearing plate, and a containing groove for containing the part is processed in the bearing plate.
The grabbing component 81 at the front end grabs the parts after prepressing, the grabbing component 81 at the rear part grabs the parts after pressure maintaining is completed, the rotating component 82 drives the rotating plate to rotate for 180 degrees, the parts with pressure maintaining are placed on the pressure bearing plate, the parts after pressure maintaining are placed in a jig of the rotating plate to rotate to the next station, the parts to be subjected to pressure maintaining are pushed to the lower part of the lower pressure plate 831 through the translation mechanism 84, and the parts in the pressure bearing plate after pressure maintaining are pushed to the position below the grabbing component 81.
Further, the dotting station 9 includes an eighth X-axis moving module 91 fixed to the table, a dotting pen 92, and a seventh lifting cylinder 93, where a moving portion of the eighth X-axis moving module 91 is fixed to a seventh lifting cylinder fixing plate, the seventh lifting cylinder 93 is fixed to the seventh lifting cylinder fixing plate, a power output shaft is fixed to the dotting pen fixing plate, and the dotting pen is fixed to the dotting pen fixing plate.
Furthermore, the device also comprises a casing outer cover (not marked in the figure), a rotating arm and an operation panel, wherein the casing outer cover is fixed with the workbench, each station is positioned in the inner cavity of the casing outer cover, one end of the rotating arm is rotatably connected with the casing outer cover, and the other end of the rotating arm is connected with the operation panel. When checking the operation condition of each station, an operator does not need to reciprocate between the station to be checked and the operation panel, and only needs to rotate the operation panel to the station to be checked.
Specific embodiment example 2:
a coding and labeling apparatus comprising: go up unloading station 1, go up the unloading and snatch station 2, radium-shine sign indicating number station 3, primer spraying station 4, paste mark pressfitting station 7 (the basement membrane is torn) (duplex position, when a product needs attached two pad pasting), pressurize station 8, beat station 9 (see customer demand), workstation, carousel subassembly 10 includes rotary power component, carousel, rotary power component's power output shaft with the carousel is connected, the carousel is rotatory in the workstation top, and each station distributes along carousel circumference, a plurality of jigs 11 of placing spare part usefulness are installed to the carousel face, processing has a plurality of imitative grooves of placing spare part in the jig 11.
Laser code printing station 3 includes and removes module 31, third X axle with the fixed third Z axle of workstation and removes module 32, laser code printing equipment 33, third X axle remove module 32 with remove the part connection in the third Z axle removes the module 31, laser code printing equipment 33 with remove the part connection in the third X axle removes the module 32. The primer spraying station 4 comprises a fifth X-axis moving module 41, a fifth Y-axis moving module 42 and a second spray gun 43, wherein the moving part of the fifth X-axis moving module 41 is connected with the fifth Y-axis moving module 42, and the moving part of the second spray gun 43 is connected with the fifth Y-axis moving module 42.
Further, radium-shine sign indicating number station 3, primer spraying station 4 still include clean station 15, clean station 15 includes that fourth X axle removes module 151, fourth Y axle and removes module 152, first spray gun 153, fourth Y axle remove module 152 with the removal part in the fourth X axle removes module 151 is connected, first spray gun 153 with the removal part of fourth Y axle removes module 152 is connected, the entrance point and the alcohol solution exit end of first spray gun 153, high-pressure gas exit end are connected. Further, the outer side of the cleaning station 15 is further provided with a first protective cover without a lower cover, the first protective cover is fixed to the workbench, the fourth X-axis moving module 151, the fourth Y-axis moving module 152 and the first spray gun 153 are all arranged in the first protective cover, and the fourth X-axis moving module 151 is fixed to the inner wall of the first protective cover.
Further, a detection station 5 and a rejection station 6 are arranged between the primer spraying station 4 and the labeling and pressing station 7, and the detection station 5 comprises a third protective cover which is fixed with the workbench and is not provided with a lower cover and a CCD camera positioned in the third protective cover; the rejection station 6 comprises a sixth X-axis moving module 61 fixed with the workbench, a fourth lifting cylinder 62, a fourth lifting cylinder fixing plate 63, vacuum suction nozzles 64, a guide rod 65 and a waste collection box 66, wherein the fourth lifting cylinder 62 is connected with a moving part in the sixth X-axis moving module 61 through the fourth lifting cylinder fixing plate 63, a power output shaft of the fourth lifting cylinder 62 penetrates through the fourth lifting cylinder fixing plate 63 to be connected with the vacuum suction nozzle fixing plate, the vacuum suction nozzle fixing plate is provided with a plurality of vacuum suction nozzles 64, the guide rod 65 penetrates through a linear bearing to penetrate through the fourth lifting cylinder fixing plate 63 and to be fixedly connected with the vacuum suction nozzle fixing plate, and the waste collection box 6 is fixed with the workbench.
Specific embodiment example 3:
a coding and labeling apparatus comprising: go up unloading station 1, go up the unloading and snatch station 2, radium-shine sign indicating number station 3, primer spraying station 4, paste mark pressfitting station 7 (the basement membrane is torn) (duplex position, when a product needs attached two pad pasting), pressurize station 8, beat station 9 (see customer demand), workstation, carousel subassembly 10 includes rotary power component, carousel, rotary power component's power output shaft with the carousel is connected, the carousel is rotatory in the workstation top, and each station distributes along carousel circumference, a plurality of jigs 11 of placing spare part usefulness are installed to the carousel face, processing has a plurality of imitative grooves of placing spare part in the jig 11.
Further, the loading and unloading station 1 further includes a material transferring assembly 13, the material transferring assembly 13 includes a first Y-axis moving module 131, a first lifting cylinder 132, and a vacuum nozzle assembly 133, a power output shaft of the first lifting cylinder 132 is connected to the vacuum nozzle assembly 133, the first lifting cylinder 132 is fixed to a moving portion of the first Y-axis moving module 131 through a U-shaped plate, and the vacuum nozzle assembly 133 transfers an empty tray from the loading material plate 15 to the unloading material plate 16 through movement of the Y-axis and the Z-axis.
Further, the feeding and discharging station 1 further comprises a tray clamping assembly 14, the tray clamping assembly 14 comprises a horizontal pushing cylinder 141 and a supporting plate strip 142 connected with the piston shaft end of the horizontal pushing cylinder 141, and the horizontal pushing cylinder 141 drives the supporting plate strip 142 to perform a pushing and pulling motion to enable the supporting plate strips 142 on the two sides to approach and separate from each other, so that supporting, lifting and releasing of the tray are completed.
Further, go up and down to snatch station 2 and still include buffer unit 12, buffer unit 12 includes second lift cylinder 23, clamping jaw cylinder, and is a plurality of clamping jaw cylinder pass through the connecting plate with the piston shaft power take off end of second lift cylinder 23 is connected. In the processes of code printing and labeling, more or less unqualified products can be produced, the number of parts in the discharging tray is lower than that of parts in the feeding tray after the parts are removed, the requirement of full-load discharging of the tray cannot be met, the parts after code printing and labeling can be cached in the clamping jaw cylinder in the buffer assembly 12 through the arrangement of the buffer assembly 12, the unqualified products can be timely supplemented when being produced, and the requirement of full-load discharging of the tray is met.
Furthermore, the labeling and pressing device comprises two or more labeling and pressing stations 7, and labeling positions of all the labeling and pressing stations 7 are different. The labeling positions of the parts can be one or more, and one-time spraying and multiple labeling can be needed.
Further, the removing station 6 and the dotting station 9 are two independent stations or are arranged at the same station, the fourth lifting cylinder fixing plate 63 is provided with two groups of fourth lifting cylinders 62, and the output ends of one group of the fourth lifting cylinders 62 are fixed with the dotting pen fixing plate.
The direct dotting marking of the qualified products can be realized after the unqualified products are removed.
Other technical schemes can be selected from the specific implementation cases 1 or 2 or the prior technical scheme.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
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