1. The utility model provides a production technology is prepared to prebiotics soft candy, its uses a production facility is prepared to prebiotics soft candy, and this prebiotics soft candy preparation production facility includes workstation (1), belt conveyor (2), filling device (3) and sieving mechanism (4), its characterized in that: the specific method for preparing and producing the prebiotics soft sweets by adopting the prebiotics soft sweets preparation and production equipment comprises the following steps:

s1, transporting and packaging bottles: the packaging bottles are placed on the belt conveyor (2), and are driven to move rightwards by the aid of the first stepping motor (35);

s2, introducing soft sweets: at the moment, the soft sweets enter the screening groove plate (41) through the feeding groove plate (42), at the moment, the screening plate (45) is driven to vibrate through the vibration motor (44), so that the soft sweets are screened, the soft sweets with the volume smaller than the standard requirement fall to the lower side of the screening plate (45), and at the moment, the soft sweets on the lower side of the screening plate (45) are discharged out of the screening groove plate (41) through the discharging pipe (43);

s3, introducing a plurality of pellets: opening an electric valve (48), introducing the soft sweets meeting the requirements into a plurality of turntables (34) through a material guide pipe (47), driving the plurality of turntables (34) to count the soft sweets through a motor I (35), so that a fixed number of soft sweets enter a filling head (37) through a material discharge pipe (36), and stopping the movement of a belt conveyor (2) when a packaging bottle moves to the lower side of the filling head (37), so that the filling head (37) enters the packaging bottle to be filled;

s4, packaging and collecting: packaging the bottle mouth of the packaging bottle after filling treatment by a packaging machine, and collecting a finished product after packaging;

a belt conveyor (2) is fixedly mounted at the upper end of the workbench (1), the belt conveyor (2) is driven by a stepping motor, a filling device (3) is fixedly mounted on the upper end face of the workbench (1) at the rear side of the belt conveyor (2), and a screening device (4) is fixedly mounted on the upper end face of the filling device (3);

the filling device (3) comprises an inverted L-shaped plate (31), an electric cylinder (32), a rectangular frame plate (33), a grain counting turntable (34), a motor I (35), a discharge pipe (36) and a filling head (37), an inverted L-shaped plate (31) is fixedly mounted on the upper end face of the workbench (1) and located on the rear side of the belt conveyor (2), an electric cylinder (32) is fixedly mounted on the lower end face of the inverted L-shaped plate (31), a rectangular frame plate (33) is fixedly mounted on the lower end face of the electric cylinder (32), a counting turntable (34) is fixedly mounted on the upper end face of the inner side of the rectangular frame plate (33), a motor I (35) is fixedly mounted on the lower end face of the rectangular frame plate (33) through a motor base, an output shaft of the motor I (35) is fixedly connected with the counting turntable (34) through a coupler, a discharge pipe (36) is fixedly mounted on the lower end face of the right side of the counting turntable (34), and a filling head (37) is fixedly mounted at the tail end of the discharge pipe (36);

the screening device (4) comprises a screening groove plate (41), a feeding groove plate (42), a discharging pipe (43), a vibrating motor (44), a screening plate (45), a limiting block (46), a material guide pipe (47) and an electric valve (48), the upper end face of a particle counting turntable (34) is fixedly provided with the screening groove plate (41), the left end face of the screening groove plate (41) is fixedly provided with the inclined feeding groove plate (42), the lower right end face of the screening groove plate (41) is fixedly provided with the discharging pipe (43), the inner left end face of the screening groove plate (41) is fixedly provided with the vibrating motor (44) through a motor base, an output shaft of the vibrating motor (44) is fixedly provided with the screening plate (45), the outer end face of the screening plate (45) is uniformly and fixedly provided with the limiting block (46) along the circumferential direction, the limiting block (46) is connected with the screening groove plate (41) in a sliding fit manner, the material guide pipe (47) is fixedly arranged in the middle of the screening plate (45), an electric valve (48) is fixedly arranged at the inner end of the upper side of the material guide pipe (47).

2. The preparation and production process of the prebiotic soft sweet according to claim 1, which is characterized in that: the utility model discloses a rotary table, including workstation (1), workstation (1) up end front and back bilateral symmetry fixed mounting have rectangular plate (11), the even fixed mounting of the relative terminal surface of rectangular plate (11) of front and back both sides has cylindrical spring (12), and cylindrical spring (12) terminal fixed mounting has C shape post (13), and C shape post (13) cross-section is the rectangle, and the relative terminal surface of C shape post (13) of front and back both sides evenly rotates through the round pin axle and is connected with rotation post (14).

3. The preparation and production process of the prebiotic soft sweet according to claim 1, which is characterized in that: the counting turntable (34) comprises a circular cylinder (340), a circular leakage plate (341), a fan-shaped baffle (342), a rotating push rod (343), a cross rod (344), an annular electromagnetic plate (345), a connecting spring (346), a first gear (347), a gear block (348) and a second gear (349), the upper end surface of the inner side of the rectangular frame plate (33) is fixedly provided with the circular cylinder (340), the upper end surface of the circular cylinder (340) is fixedly provided with the circular leakage plate (341), the circular leakage plate (341) is uniformly provided with a first circular through hole (3411) along the circumferential direction, the circular cylinder (340) is rotatably connected with the fan-shaped baffle (342), the upper end surface of the fan-shaped baffle (342) is connected with the lower end surface of the circular leakage plate (341) in a sliding fit manner, the upper side of the middle part of the circular leakage plate (341) is connected with the rotating push rod (343) in a rotating connection manner, the lower end surface of the rotating push rod (343) is fixedly provided with the annular electromagnetic plate (345), a connecting spring (346) is fixedly installed at the lower end of the middle of the rotating push rod (343), a first gear (347) is fixedly installed at the tail end of the connecting spring (346), a cross rod (344) is connected to the lower side of the middle of the rotating push rod (343) in a sliding fit manner, the lower side of the cross rod (344) is connected to the upper side of the first gear (347) in a sliding fit manner, the lower end face of the first gear (347) is fixedly connected with an output shaft of a first motor (35), a second circular through hole (3421) is formed in the middle of the sector baffle (342), tooth blocks (348) are uniformly and fixedly installed on the inner end faces of the second circular through hole (3421) along the circumferential direction, a second gear (349) is rotatably connected to the lower end face of the circular leakage plate (341) on the right side of the first gear (347), tooth grooves in the second gear (349) are matched with the tooth blocks, conical grooves are symmetrically formed in the left side and the right side of the lower end face of the round cylinder (340), and a discharging pipe (43) is fixedly arranged on the lower end face of the conical groove on the grain counting turntable (34).

4. The preparation and production process of the prebiotic soft sweet according to claim 1, which is characterized in that: screening frid (41) are including filter cylinder (411), cooling cylinder (412), intake pipe (413), air pump (414) and outlet duct (415), several carousel (34) up end fixed mounting have filter cylinder (411), outer terminal surface fixed mounting of filter cylinder (411) has cooling cylinder (412), cooling cylinder (412) upside right-hand member fixed mounting has intake pipe (413), intake pipe (413) left side fixed mounting has air pump (414), cooling cylinder (412) downside left end fixed mounting has outlet duct (415), terminal surface slope under filter cylinder (411), terminal surface right side height is less than the left side height under filter cylinder (411).

5. The preparation and production process of the prebiotic soft sweet according to claim 1, which is characterized in that: feeding frid (42) include a toper section of thick bamboo (421), set-square (422) and fixed spring (423), and screening frid (41) left end face fixed mounting has a toper section of thick bamboo (421) of slope, and the terminal surface evenly is connected with set-square (422) through the round pin axle rotation in a toper section of thick bamboo (421), and the terminal surface lies in the even fixed mounting in set-square (422) right side in a toper section of thick bamboo (421) has fixed spring (423), fixed spring (423) end and set-square (422) fixed connection.

6. The preparation and production process of the prebiotic soft sweet according to claim 1, which is characterized in that: arrange material pipe (43) and include circular pipe (431), collect frame (432) and rubber block (433), screening frid (41) downside right-hand member face fixed mounting has the circular return bend of slope, and the terminal joint of circular return bend has collection frame (432), and end face fixed mounting has rubber block (433) in collection frame (432).

7. The preparation and production process of the prebiotic soft sweet according to claim 1, which is characterized in that: screening board (45) are including conical section of thick bamboo (451), lubricated ball (452) and sponge piece (453), and vibrating motor (44) output shaft fixed mounting has conical section of thick bamboo (451), has evenly seted up the arc through-hole along circumference on conical section of thick bamboo (451), and the inboard up end of arc through-hole is connected with lubricated ball (452) with sliding fit's mode along circumference evenly, and conical section of thick bamboo (451) up end fixed mounting has sponge piece (453).

8. The preparation and production process of the prebiotic soft sweet according to claim 1, which is characterized in that: the outer end face of the limiting block (46) is evenly connected with rolling balls (461) in a sliding fit mode along the circumferential direction, and rubber plates (462) are fixedly mounted on the upper end face and the lower end face of the limiting block (46).

Background

Prebiotics generally refer to organic substances which are not digested and absorbed by a host but can selectively promote the growth and reproduction of beneficial bacteria such as bifidobacteria in vivo so as to improve the health of the host, people generally adopt a prebiotic supplementing mode in order to maintain the microecological balance of intestinal flora, and children needing to supplement prebiotics occupy a certain proportion in people in need, so that in order to improve the pleasure and the enthusiasm of people for eating the prebiotics, manufacturers process the prebiotics in the form of soft sweets, which are soft, elastic and tough functional candies, take gelatin, syrup and other raw materials as main materials, add functional components according to different formulas, and perform multiple process operations to form exquisite and long-lasting solid candies with different shapes, textures and flavors and with elasticity and chewing feeling.

In the process of preparing prebiotics soft sweets, molded soft sweets need to be screened so as to distinguish unqualified soft sweets particles from qualified soft sweets particles, and finally qualified soft sweets particles are filled so as to be packaged, so that the following problems exist in the actual operation process:

(1) in the process of screening the prebiotic soft sweets, only quantitative soft sweets can be screened generally, and finally the screened soft sweets are transmitted into a filling part, so that the screening efficiency of the prebiotic soft sweets is low, and the field area required by processing the prebiotic soft sweets is increased.

(2) When the prebiotic soft sweets are filled, the prebiotic soft sweets need to be processed by several grains, so that the number of the filled grains of the prebiotic soft sweets is ensured to meet the standard, and the equipment generally limits the number of the holes of the prebiotic soft sweets, which are dropped, but the equipment is difficult to ensure that the prebiotic soft sweets enter the holes every time, so that the filling number of the prebiotic soft sweets is difficult to ensure, and the quality of finished products is influenced.

Disclosure of Invention

In order to make up the defects of the prior art, the invention provides a preparation and production process of prebiotic soft sweets.

The technical scheme adopted by the invention to solve the technical problem is as follows: a preparation and production process of prebiotics soft sweets uses a preparation and production device of the prebiotics soft sweets, the preparation and production device of the prebiotics soft sweets comprises a workbench, a belt conveyor, a filling device and a screening device, and the preparation and production method of the prebiotics soft sweets by adopting the preparation and production device of the prebiotics soft sweets comprises the following specific steps:

s1, transporting and packaging bottles: placing the packaging bottles on a belt conveyor, and driving the packaging bottles to move rightwards through a first stepping motor;

s2, introducing soft sweets: at the moment, the soft sweets enter the screening groove plate through the feeding groove plate, the screening plate is driven to vibrate through the vibration motor, so that the soft sweets are screened, the soft sweets with the volume smaller than the standard requirement fall to the lower side of the screening plate, and the soft sweets on the lower side of the screening plate are discharged out of the screening groove plate through the discharging pipe;

s3, introducing a plurality of pellets: opening an electric valve, introducing the soft sweets meeting the requirements into a plurality of rotary discs through a material guide pipe, driving the plurality of rotary discs to count the soft sweets through a first motor, so that a fixed number of soft sweets enter a filling head through a material discharge pipe, and stopping the movement of a belt conveyor when a packaging bottle moves to the lower side of the filling head, so that the filling head enters the packaging bottle for filling treatment;

s4, packaging and collecting: packaging the bottle mouth of the packaging bottle after filling treatment by a packaging machine, and collecting a finished product after packaging;

a belt conveyor is fixedly mounted at the upper end of the workbench, the belt conveyor is driven by a stepping motor, a filling device is fixedly mounted on the upper end surface of the workbench, which is positioned at the rear side of the belt conveyor, and a screening device is fixedly mounted on the upper end surface of the filling device;

the filling device comprises an inverted L-shaped plate, an electric cylinder, a rectangular frame plate, a counting turntable, a motor I, a discharging pipe and a filling head, wherein the inverted L-shaped plate is fixedly installed on the upper end surface of the workbench at the rear side of the belt conveyor, the electric cylinder is fixedly installed on the lower end surface of the inverted L-shaped plate, the rectangular frame plate is fixedly installed on the lower end surface of the electric cylinder, the counting turntable is fixedly installed on the upper end surface of the inner side of the rectangular frame plate, the motor I is fixedly installed on the lower end surface of the rectangular frame plate through a motor base, an output shaft of the motor I is fixedly connected with the counting turntable through a coupler, the discharging pipe is fixedly installed on the lower end surface of the right side of the counting turntable, and the filling head is fixedly installed at the tail end of the discharging pipe; fix electric cylinder through falling L shaped plate, drive the rectangle frame board through electric cylinder and move on the vertical direction, drive several carousel rotations through the motor to restrict the figure of soft candy, let in the filling head with soft candy through the discharging pipe, in discharging the packing bottle with soft candy through the filling head.

The screening device comprises a screening trough plate, a feeding trough plate, a discharging pipe, a vibrating motor, a screening plate, a limiting block, a material guide pipe and an electric valve, wherein the screening trough plate is fixedly installed on the upper end face of a particle counting turntable; carry soft sweets to screening frid through the feeding frid, drive the vibration of screening board through vibrating motor, thereby drop the less soft sweets of granule volume from the screening board downwards, the less soft sweets of granule volume that will drop from the screening board through arranging the material pipe leads, make its screening frid of discharging, it is spacing to lead to the screening board through the stopper, soft sweets discharge screening frid of screening board upper end will be screened through the passage, thereby make the soft sweets that accord with the standard get into several carousels smoothly, through opening and shutting of electric valve control passage.

As a preferred technical scheme of the invention, rectangular plates are symmetrically and fixedly arranged on the front side and the rear side of the upper end surface of the workbench, cylindrical springs are uniformly and fixedly arranged on the opposite end surfaces of the rectangular plates on the front side and the rear side, C-shaped columns are fixedly arranged at the tail ends of the cylindrical springs, the sections of the C-shaped columns are rectangular, and the opposite end surfaces of the C-shaped columns on the front side and the rear side are uniformly and rotatably connected with rotating columns through pin shafts; fix cylindrical spring through the rectangular plate, fix C shape post through cylindrical spring, utilize cylindrical spring's elasticity to make the rotation post on the C shape post hug closely with the outer terminal surface of packing bottle, reduce the frictional force between C shape post and the packing bottle through rotating the post to prevent that the outer terminal surface of packing bottle from receiving wearing and tearing.

As a preferred technical scheme of the invention, the particle counting rotary table comprises a circular cylinder, a circular leakage plate, a fan-shaped baffle, a rotary push rod, a cross rod, an annular electromagnetic plate, a connecting spring, a first gear, a gear block and a second gear, wherein the upper end surface of the inner side of a rectangular frame plate is fixedly provided with the circular cylinder, the upper end surface of the circular cylinder is fixedly provided with the circular leakage plate, the circular leakage plate is uniformly provided with a first circular through hole along the circumferential direction, the section diameter of the first circular through hole is larger than the length of the soft sweets, the circular cylinder is rotationally connected with the fan-shaped baffle, the upper end surface of the fan-shaped baffle is connected with the lower end surface of the circular leakage plate in a sliding fit manner, the upper side of the middle part of the circular leakage plate is connected with the rotary push rod in a rotating connection manner, the lower end surface of the rotary push rod is fixedly provided with the annular electromagnetic plate, the lower side of the cross rod is connected with the upper side of a first gear in a sliding fit mode, the lower end face of the first gear is fixedly connected with an output shaft of a first motor, a second circular through hole is formed in the middle of the fan-shaped baffle, tooth blocks are uniformly and fixedly mounted on the inner end face of the second circular through hole along the circumferential direction, the lower end face of the circular bushing is positioned on the right side of the first gear and is rotatably connected with the second gear, tooth grooves in the second gear are matched with the tooth blocks on the fan-shaped baffle, the diameter of the first gear is smaller than that of the second gear, conical grooves are symmetrically formed in the left side and the right side of the lower end face of the circular cylinder, and a discharge pipe is fixedly mounted on the lower end face of the conical grooves on the plurality of turntables; the circular bushing plate is fixed through the circular cylinder, soft sweets are limited through the circular through hole in the circular bushing plate, when the soft sweets fall into the circular cylinder, the annular electromagnetic plate is electrified, so that the annular electromagnetic plate is fixedly connected with the rotating push rod, the rotating push rod vertically displaces and descends at the moment, so that the lower end face of the rotating push rod is tightly attached to the circular bushing plate, the first gear and the rotating push rod are connected through the cross rod, the connecting spring is prevented from deforming due to the force in the rotating direction when the first gear drives the rotating push rod to rotate, the first gear drives the rotating push rod to rotate when the first gear is driven by the motor, so that the soft sweets are pushed, the soft sweets fall into the circular through hole in the circular bushing plate, the annular electromagnetic plate is powered off at the moment, the rotating push rod moves upwards under the counter-acting force of the connecting spring, and the rotating push rod is separated from the circular bushing plate at the moment, thereby make the push rod that rotates can't promote remaining soft sweets under the rotation circumstances, rotate the gear on the push rod this moment and drive gear two and rotate to cooperate with the tooth piece, drive fan-shaped baffle and rotate, because the diameter of gear one is less than the diameter of gear two, consequently gear one rotates and drives gear two after a plurality of circles and carries out the rotation at certain inclination, thereby cooperate with the tooth piece on the fan-shaped baffle through gear two, drive fan-shaped baffle and rotate, in order to reach the purpose of the figure that the restriction soft sweets got into the discharging pipe.

According to a preferred technical scheme, the screening groove plate comprises a screening cylinder, a cooling cylinder, an air inlet pipe, an air pump and an air outlet pipe, the screening cylinder is fixedly installed on the upper end face of the grain-counting turntable, the cooling cylinder is fixedly installed on the outer end face of the screening cylinder, the air inlet pipe is fixedly installed at the right end of the upper side of the cooling cylinder, the air pump is fixedly installed at the left side of the air inlet pipe, the air outlet pipe is fixedly installed at the left end of the lower side of the cooling cylinder, the lower end face of the screening cylinder is inclined, and the right height of the lower end face of the screening cylinder is lower than that of the left side; fix a cooling cylinder through the screening section of thick bamboo, fix intake pipe and outlet duct through the cooling cylinder, make the air flow in the cooling cylinder under the drive of air pump to the soft candy in the screening cylinder cools off, prevents that soft candy from leading to soft candy part to melt owing to the heat that equipment body produced at the screening in-process, thereby leads to soft candy to glue together, influences the efficiency of screening, and influences the quality of soft candy.

According to a preferred technical scheme, the feeding trough plate comprises a conical cylinder, a triangular plate and a fixed spring, the inclined conical cylinder is fixedly installed on the left end face of the screening trough plate, the triangular plate is uniformly and rotatably connected to the inner end face of the conical cylinder through a pin shaft, the fixed spring is uniformly and fixedly installed on the right side of the triangular plate on the inner end face of the conical cylinder, and the tail end of the fixed spring is fixedly connected with the triangular plate; fix a position the set-square through a toper section of thick bamboo, fix the set-square through fixing spring, utilize fixing spring's elasticity, when the set-square receives the extrusion of soft candy, the set-square slope, soft candy gets into the screening frid smoothly, gets into the screening frid after soft candy gets into the screening frid completely, and the set-square resumes to home position under fixing spring's drive to prevent that the soft candy in the screening frid from jumping out at the vibration screening in-process from a toper section of thick bamboo.

As a preferred technical scheme of the invention, the discharge pipe comprises a circular pipe, a collecting frame and a rubber block, an inclined circular bent pipe is fixedly arranged on the right end face of the lower side of the screening slot plate, the collecting frame is clamped at the tail end of the circular bent pipe, and the rubber block is fixedly arranged on the inner end face of the collecting frame; the collecting frame is positioned through the round pipe, the impact force of the soft sweets falling into the collecting frame is reduced through the rubber block, and the indentation on the surface of the soft sweets is prevented.

As a preferred technical scheme of the invention, the screening plate comprises a conical cylinder, a lubricating ball and a sponge block, the conical cylinder is fixedly installed on an output shaft of the vibration motor, arc-shaped through holes are uniformly formed in the conical cylinder along the circumferential direction, the lubricating ball is uniformly connected to the upper end surface of the inner side of each arc-shaped through hole along the circumferential direction in a sliding fit manner, and the sponge block is fixedly installed on the upper end surface of the conical cylinder; through conical section of thick bamboo to lubricated ball location, thereby prevent through lubricated ball that the soft candy surface from producing the mar because of receiving the extrusion force of the arc through-hole on the conical section of thick bamboo, prevent through the sponge piece that soft candy is when following a conical section of thick bamboo downstream, and produce great impact force between the conical section of thick bamboo to lead to soft candy to break.

As a preferred technical scheme of the invention, the outer end face of the limiting block is uniformly connected with rolling balls in a sliding fit manner along the circumferential direction, and rubber plates are fixedly arranged on the upper end face and the lower end face of the limiting block; reduce the frictional force between stopper and the screening frid through the roll ball, reduce the stopper through the rubber slab and move to highest point and lowest department on the vertical direction, and the impact force that produces between the screening frid.

Compared with the prior art, the invention has the following advantages:

1. according to the preparation and production process of the prebiotics soft sweets, the prebiotics soft sweets are screened through the screening device, the screening amount does not need to be controlled in the whole screening process, and the prebiotics soft sweets can continuously enter the screening device, so that the screening efficiency is high, and the screening device and the filling device are vertically arranged, so that the area of a field required by equipment is reduced, the prebiotics soft sweets are subjected to grain counting treatment through the filling device, and the prebiotics soft sweets are uniformly arranged in holes in filled parts by utilizing a driving force, so that the grain number of the filled prebiotics soft sweets is ensured to meet the standard, and the purpose of improving the quality of finished products is achieved.

2. According to the screening device provided by the invention, the cooling cylinder is fixed through the screening cylinder, the air inlet pipe and the air outlet pipe are fixed through the cooling cylinder, and air flows in the cooling cylinder under the driving of the air pump, so that the soft sweets in the screening cylinder are cooled, and the situation that the soft sweets are stuck together due to partial melting of the soft sweets caused by heat generated by the equipment body in the screening process, the screening efficiency is influenced, and the quality of the soft sweets is influenced is prevented.

3. The screening device provided by the invention has the advantages that the lubricating balls are positioned through the conical barrel, the surfaces of the soft sweets are prevented from being scratched due to extrusion force of the arc-shaped through holes on the conical barrel through the lubricating balls, and the soft sweets are prevented from being broken due to large impact force generated between the soft sweets and the conical barrel when the soft sweets move downwards from the conical barrel through the sponge blocks.

4. The filling device provided by the invention fixes the circular bushing plate through the circular cylinder, limits the soft sweets through the circular through hole on the circular bushing plate, controls whether the circular electromagnetic plate is fixedly connected with the rotating push rod or not through the circular electromagnetic plate, connects the gear I and the rotating push rod through the cross rod, prevents the connecting spring from deforming due to the force in the rotating direction when the gear I drives the rotating push rod to rotate, drives the rotating push rod to rotate through the gear, pushes the soft sweets, enables the soft sweets to fall into the circular through hole I on the circular bushing plate, drives the gear II to rotate through the gear on the rotating push rod, and is matched with the tooth block to drive the sector baffle to rotate, and since the diameter of the gear I is smaller than that of the gear II, the gear I rotates for a plurality of turns to drive the gear II to rotate at a certain inclination angle, so that the gear II is matched with the tooth block on the sector baffle, the fan-shaped baffle is driven to rotate, so as to achieve the purpose of limiting the number of the soft sweets entering the discharging pipe.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a schematic workflow diagram of the present invention;

FIG. 2 is a perspective view of the present invention;

FIG. 3 is a schematic plan view of the present invention in front elevation;

FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3 of the present invention;

FIG. 5 is a cross-sectional view taken along line B-B of FIG. 3 of the present invention (with the table and belt conveyor removed);

FIG. 6 is an enlarged fragmentary view of the invention at N of FIG. 3;

fig. 7 is a partial enlarged view of the present invention at M of fig. 3.

Detailed Description

In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 7.

A preparation and production process of prebiotics soft sweets uses a preparation and production device of the prebiotics soft sweets, the preparation and production device of the prebiotics soft sweets comprises a workbench 1, a belt conveyor 2, a filling device 3 and a screening device 4, and the specific method for preparing and producing the prebiotics soft sweets by adopting the preparation and production device of the prebiotics soft sweets comprises the following steps:

s1, transporting and packaging bottles: the packaging bottles are placed on the belt conveyor 2, and are driven to move rightwards by the first stepping motor 35;

s2, introducing soft sweets: at this time, the soft sweets enter the screening slot plate 41 through the feeding slot plate 42, at this time, the screening plate 45 is driven to vibrate by the vibration motor 44, so that the soft sweets are screened, the soft sweets with the volume smaller than the standard requirement fall to the lower side of the screening plate 45, and at this time, the soft sweets on the lower side of the screening plate 45 are discharged out of the screening slot plate 41 through the discharging pipe 43;

s3, introducing a plurality of pellets: opening the electric valve 48, introducing the required soft sweets into the several rotary discs 34 through the material guide tube 47, when the soft sweets fall into the round cylinder 340, energizing the annular electromagnetic plate 345 to fixedly connect the annular electromagnetic plate 345 with the rotary push rod 343, at this time, the rotary push rod 343 is vertically displaced and lowered to make the lower end face of the rotary push rod 343 closely contact with the round leak plate 341, connecting the first gear 347 with the rotary push rod 343 through the cross rod 344, preventing the connecting spring 346 from deforming due to the force in the rotation direction when the first gear 347 drives the rotary push rod 343 to rotate, when the first gear 347 drives the first gear 347 to rotate, the first gear 347 drives the rotary push rod 343 to rotate to push the soft sweets, so that the soft sweets fall into the first round through hole 3411 on the round leak plate 341, at this time, powering off the annular electromagnetic plate 345 to make the rotary push rod 343 move upward under the reaction force of the connecting spring 346, at this time, the rotating push rod 343 is separated from the circular bushing 341, so that the rotating push rod 343 cannot push the remaining soft sweets under the rotation condition, at this time, the first gear 347 on the rotating push rod 343 rotates a plurality of turns and then drives the second gear 349 to rotate at a certain inclination angle, so as to cooperate with the toothed block 348 to drive the sector-shaped baffle 342 to rotate, so as to achieve the purpose of limiting the number of the soft sweets entering the discharge pipe 36, finally, a fixed number of the soft sweets enter the filling head 37 through the discharge pipe 36, and when a packaging bottle moves to the lower side of the filling head 37, the belt conveyor 2 stops moving, so that the filling head 37 enters the packaging bottle for filling treatment;

s4, packaging and collecting: packaging the bottle mouth of the packaging bottle after filling treatment by a packaging machine, and collecting a finished product after packaging;

a belt conveyor 2 is fixedly mounted at the upper end of the workbench 1, the belt conveyor 2 is driven by a stepping motor, a filling device 3 is fixedly mounted on the upper end surface of the workbench 1 at the rear side of the belt conveyor 2, and a screening device 4 is fixedly mounted on the upper end surface of the filling device 3;

rectangular plates 11 are symmetrically and fixedly arranged on the front side and the rear side of the upper end face of the workbench 1, cylindrical springs 12 are uniformly and fixedly arranged on the opposite end faces of the rectangular plates 11 on the front side and the rear side, C-shaped columns 13 are fixedly arranged at the tail ends of the cylindrical springs 12, the sections of the C-shaped columns 13 are rectangular, and the opposite end faces of the C-shaped columns 13 on the front side and the rear side are uniformly and rotatably connected with rotating columns 14 through pin shafts; fix cylindrical spring 12 through rectangular plate 11, fix C shape post 13 through cylindrical spring 12, utilize cylindrical spring 12's elasticity to make rotation post 14 on the C shape post 13 hug closely with the outer terminal surface of packing bottle, reduce the frictional force between C shape post 13 and the packing bottle through rotating post 14 to prevent that the outer terminal surface of packing bottle from receiving wearing and tearing.

The filling device 3 comprises an inverted L-shaped plate 31, an electric cylinder 32, a rectangular frame plate 33, a plurality of rotating discs 34, a first motor 35, a discharge pipe 36 and a filling head 37, the inverted L-shaped plate 31 is fixedly installed on the upper end face of the workbench 1 at the rear side of the belt conveyor 2, the electric cylinder 32 is fixedly installed on the lower end face of the inverted L-shaped plate 31, the rectangular frame plate 33 is fixedly installed on the lower end face of the electric cylinder 32, the plurality of rotating discs 34 are fixedly installed on the upper end face of the inner side of the rectangular frame plate 33, the first motor 35 is fixedly installed on the lower end face of the rectangular frame plate 33 through a motor base, an output shaft of the first motor 35 is fixedly connected with the plurality of rotating discs 34 through a coupler, the discharge pipe 36 is fixedly installed on the lower end face of the right side of the plurality of rotating discs 34, and the filling head 37 is fixedly installed at the tail end of the discharge pipe 36; the electric cylinder 32 is fixed through the inverted L-shaped plate 31, the rectangular frame plate 33 is driven to move in the vertical direction through the electric cylinder 32, the grain counting rotary disc 34 is driven to rotate through the first motor 35, the number of soft sweets is limited, the soft sweets are introduced into the filling head 37 through the discharge pipe 36, and the soft sweets are discharged into the packaging bottle through the filling head 37.

The counting turntable 34 comprises a circular cylinder 340, a circular leakage plate 341, a sector baffle 342, a rotating push rod 343, a cross rod 344, an annular electromagnetic plate 345, a connecting spring 346, a first gear 347, a gear block 348 and a second gear 349, the circular cylinder 340 is fixedly installed on the upper end surface of the inner side of the rectangular frame plate 33, the circular leakage plate 341 is fixedly installed on the upper end surface of the circular cylinder 340, circular through holes 3411 are uniformly formed in the circular leakage plate 341 along the circumferential direction, the cross-sectional diameter of the circular through holes 3411 is larger than the length of the soft sweets, the sector baffle 342 is rotatably connected in the circular cylinder 340, the upper end surface of the sector baffle 342 is connected with the lower end surface of the circular leakage plate 341 in a sliding fit manner, the rotating push rod 343 is rotatably connected on the upper side of the middle part of the circular leakage plate 341, the annular electromagnetic plate 345 is fixedly installed on the lower end surface of the rotating push rod 343, the connecting spring 346 is fixedly installed at the lower end of the middle part of the rotating push rod 343, the first gear 347 is fixedly installed at the end of the connecting spring 346, the lower side of the middle of the rotating push rod 343 is connected with a cross rod 344 in a sliding fit manner, the lower side of the cross rod 344 is connected with the upper side of a first gear 347 in a sliding fit manner, the lower end face of the first gear 347 is fixedly connected with an output shaft of a first motor 35, the middle of the fan-shaped baffle 342 is provided with a second circular through hole 3421, the inner end face of the second circular through hole 3421 is uniformly and fixedly provided with tooth blocks 348 along the circumferential direction, the lower end face of the circular bushing 341 is positioned on the right side of the first gear 347 and is rotatably connected with a second gear 349, tooth grooves on the second gear 349 are matched with the tooth blocks 348 on the fan-shaped baffle 342, the diameter of the first gear 347 is smaller than that of the second gear 349, the left side and the right side of the lower end face of the circular cylinder 340 are symmetrically provided with conical grooves, and the discharge pipe 43 is fixedly arranged on the lower end face of the several rotary discs 34; the circular leakage plate 341 is fixed through the circular cylinder 340, the soft sweets are limited through the circular through hole one 3411 on the circular leakage plate 341, when the soft sweets fall into the circular cylinder 340, the circular electromagnetic plate 345 is electrified, so that the circular electromagnetic plate 345 is fixedly connected with the rotating push rod 343, at the moment, the rotating push rod 343 is vertically displaced and descends, so that the lower end face of the rotating push rod 343 is tightly attached to the circular leakage plate 341, the first gear 347 is connected with the rotating push rod 343 through the cross rod 344, the connecting spring 346 is prevented from deforming due to the force in the rotating direction when the first gear 347 drives the first gear 347 to rotate, when the first gear 35 drives the first gear 347 to rotate, the soft sweets are pushed, the soft sweets fall into the circular through hole one 3411 on the circular leakage plate 341, at the moment, the circular electromagnetic plate 345 is powered off, so that the rotating push rod 343 moves upwards under the reaction force of the connecting spring 346, at this time, the rotating push rod 343 is separated from the circular leaking plate 341, so that the rotating push rod 343 cannot push the remaining fondant under the rotating condition, at this time, the first gear 347 on the rotating push rod 343 drives the second gear 349 to rotate so as to be matched with the gear block 348 and drive the sector-shaped baffle 342 to rotate, and because the diameter of the first gear 347 is smaller than that of the second gear 349, the first gear 347 rotates a plurality of turns and then drives the second gear 349 to rotate at a certain inclination angle, so that the second gear 349 is matched with the gear block 348 on the sector-shaped baffle 342 to drive the sector-shaped baffle 342 to rotate, thereby achieving the purpose of limiting the number of fondant entering the discharge pipe 36.

The screening device 4 comprises a screening trough plate 41, a feeding trough plate 42, a discharging pipe 43, a vibrating motor 44, a screening plate 45, a limiting block 46, a material guide pipe 47 and an electric valve 48, wherein the screening trough plate 41 is fixedly installed on the upper end face of the particle counting turntable 34, the inclined feeding trough plate 42 is fixedly installed on the left end face of the screening trough plate 41, the discharging pipe 43 is fixedly installed on the right end face of the lower side of the screening trough plate 41, the vibrating motor 44 is fixedly installed on the left end face of the inner side of the screening trough plate 41 through a motor base, the screening plate 45 is fixedly installed on an output shaft of the vibrating motor 44, the limiting blocks 46 are uniformly and fixedly installed on the outer end face of the screening plate 45 along the circumferential direction, the limiting blocks 46 are connected with the screening trough plate 41 in a sliding fit manner, the material guide pipe 47 is fixedly installed; carry soft candy to screening frid 41 in through feeding frid 42, drive screening plate 45 vibration through vibrating motor 44, thereby drop the less soft candy of granule volume from screening plate 45 downwards, the less soft candy of granule volume that will drop from screening plate 45 through arranging material pipe 43 and leading, make its discharge screening frid 41, it is spacing to lead to screening plate 45 through stopper 46, the soft candy discharge screening frid 41 of screening plate 45 upper end will be screened through passage 47, thereby make the soft candy that accords with the standard smoothly get into several carousel 34, through opening and shutting of electric valve 48 control passage 47.

The screening slot plate 41 comprises a screening cylinder 411, a cooling cylinder 412, an air inlet pipe 413, an air pump 414 and an air outlet pipe 415, the screening cylinder 411 is fixedly installed on the upper end face of the grain counting turntable 34, the cooling cylinder 412 is fixedly installed on the outer end face of the screening cylinder 411, the air inlet pipe 413 is fixedly installed on the right end of the upper side of the cooling cylinder 412, the air pump 414 is fixedly installed on the left side of the air inlet pipe 413, the air outlet pipe 415 is fixedly installed on the left end of the lower side of the cooling cylinder 412, the lower end face of the screening cylinder 411 is inclined, and the height of the right side of the lower end face of the screening cylinder 411 is lower than that of the left side; fix cooling cylinder 412 through a screening section of thick bamboo 411, fix intake pipe 413 and outlet duct 415 through a cooling section of thick bamboo 412, make the air flow in cooling cylinder 412 under the drive of air pump 414 to the soft candy in a screening section of thick bamboo 411 cools off, prevents that soft candy is in the screening process because the heat that the equipment body produced leads to soft candy part to melt, thereby leads to soft candy to glue together, influences the efficiency of screening, and influences the quality of soft candy.

The feeding trough plate 42 comprises a conical cylinder 421, a triangular plate 422 and a fixed spring 423, the left end face of the screening trough plate 41 is fixedly provided with the inclined conical cylinder 421, the inner end face of the conical cylinder 421 is uniformly and rotatably connected with the triangular plate 422 through a pin shaft, the inner end face of the conical cylinder 421 is positioned on the right side of the triangular plate 422 and is uniformly and fixedly provided with the fixed spring 423, and the tail end of the fixed spring 423 is fixedly connected with the triangular plate 422; the set square 422 is positioned through the conical cylinder 421, the set square 422 is fixed through the fixing spring 423, the elastic force of the fixing spring 423 is utilized, when the set square 422 is extruded by soft sweets, the set square 422 inclines, the soft sweets smoothly enter the screening groove plate 41, and after the soft sweets completely enter the screening groove plate 41, the set square 422 is restored to the original position under the driving of the fixing spring 423, so that the soft sweets in the screening groove plate 41 are prevented from jumping out of the conical cylinder 421 in the vibration screening process.

The discharge pipe 43 comprises a circular pipe 431, a collecting frame 432 and a rubber block 433, an inclined circular bent pipe is fixedly installed on the right end face of the lower side of the screening trough plate 41, the collecting frame 432 is clamped at the tail end of the circular bent pipe, and the rubber block 433 is fixedly installed on the inner end face of the collecting frame 432; the collecting frame 432 is positioned by the circular tube 431, and the impact force applied to the jelly drops into the collecting frame 432 is reduced by the rubber block 433, thereby preventing the surface of the jelly from being indented.

The screening plate 45 comprises a conical barrel 451, a lubricating ball 452 and a sponge block 453, the conical barrel 451 is fixedly installed on an output shaft of the vibration motor 44, arc-shaped through holes are uniformly formed in the conical barrel 451 along the circumferential direction, the lubricating ball 452 is uniformly connected to the upper end surface of the inner side of each arc-shaped through hole along the circumferential direction in a sliding fit mode, and the sponge block 453 is fixedly installed on the upper end surface of the conical barrel 451; the lubricant ball 452 is positioned by the conical barrel 451, the surface of the jelly drops is prevented from being scratched by the pressing force of the arc-shaped through hole of the conical barrel 451 by the lubricant ball 452, and the jelly drops is prevented from being broken by a large impact force generated between the jelly drops and the conical barrel 451 when the jelly drops move downward from the conical barrel 421 by the sponge block 453.

The outer end face of the limiting block 46 is uniformly connected with rolling balls 461 in a sliding fit manner along the circumferential direction, and the upper end face and the lower end face of the limiting block 46 are fixedly provided with rubber plates 462; the friction between the stopper 46 and the screening slot plate 41 is reduced by the rolling ball 461, and the impact force generated between the stopper 46 moving to the highest position and the lowest position in the vertical direction and the screening slot plate 41 is reduced by the rubber plate 462.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.