1. Medium plate makeup machine, its characterized in that includes: the plate splicing device comprises a feeding device (S1), a plate splicing device (S2) and a plate collecting device (S3), wherein a material receiving platform (23) is arranged at the front end of the plate splicing device (S2);

the feeding device (S1) includes: the material taking device comprises a bin (10) and a material taking mechanism (20), wherein the bin (10) is used for storing material plates;

the material taking mechanism (20) is used for grabbing a material plate from the upper side of the storage bin (10) and placing the material plate on the material receiving platform (23), the material taking mechanism (20) comprises a rack (21) and a sucker component (22) arranged on the rack (21), and the sucker component (22) at least has two degrees of freedom and can move in the vertical direction and the front-back direction.

2. The middle plate splicing machine according to claim 1, wherein the stock bin (10) comprises a slide rail (11), a pallet (12) and a driving device, the slide rail (11) is arranged along a vertical direction, the pallet (12) is slidably arranged on the slide rail (11), the pallet (12) is used for placing a material plate, and the driving device can drive the pallet (12) to move upwards;

the upper end of the storage bin (10) is provided with a first material sensor (131) for sensing whether the material plate reaches the feeding height or not, and if the material plate does not reach the feeding height, the driving device acts to drive the supporting plate (12) to move upwards.

3. The middle plate splicing machine according to claim 2, wherein a second material sensor (132) is further disposed at the upper end of the storage bin (10), the second material sensor (132) is located above the first material sensor (131) and is used for detecting whether a flitch reaches a dangerous height, if the flitch reaches the dangerous height, and the driving device is operated to drive the supporting plate (12) to move downwards.

4. Middle plate puzzle according to claim 2, characterized in that the pallet (12) is provided with a travel switch which can be triggered by a flitch placed on the pallet (12) for detecting the presence of a flitch on the pallet (12).

5. Middle plate puzzle according to claim 1, characterized in that the support plate (12) is of a net-like structure.

6. The middle plate puzzle according to claim 1, wherein the suction cup assembly (22) includes a plurality of suction cups (221) and a base (222), the base (222) is provided on the frame (21) to be movable in a front-rear direction and a vertical direction, and the plurality of suction cups (221) are uniformly provided at a lower end of the base (222).

7. The middle plate splicing machine according to claim 6, wherein the lower surface of the base (222) is formed in conformity with the upper surface of the pallet (12), and a plurality of the suction cups (221) are uniformly distributed above the pallet (12) when the base (222) moves down the suction plate.

8. Median plate puzzle according to claim 7, characterized in that a plurality of said suction cups (221) are distributed in a matrix, the number of rows and columns being at least 3.

9. The middle plate splicing machine according to claim 8, wherein the material taking mechanism (20) further comprises a vacuum pump and a controller, each suction cup (221) is connected with the vacuum pump through a pipeline; the controller is used for controlling the vacuum pump, when the material taking mechanism (20) takes materials from the storage bin (10), the vacuum pump runs in the forward direction to provide adsorption force for the sucking disc (221), when the material taking mechanism (20) moves the material plate to the material placing position, the vacuum pump runs in the reverse direction, and the sucking disc (221) reversely blows to quickly release the material plate.

10. The middle plate splicing machine according to claim 9, wherein each suction cup (221) is provided with a tension sensor for detecting the tension of the suction cup (221) on the flitch and a controllable air valve arranged at an air supply port of the suction cup (221); the controller can respectively control the opening and closing of the air valve of each sucking disc (221), the air valve is always in an open state, the sucking discs (221) are communicated with the vacuum pump, and when the pulling force of the sucking discs (221) on the flitch exceeds a pulling force threshold value, the controller closes the air valves corresponding to the sucking discs (221) and cuts off the adsorption force of the corresponding sucking discs (221).

Background

The multilayer board, also called plywood, is one of the common materials for furniture, and is a three-layer or multilayer plate-shaped material formed by rotary cutting a wood segment into a single board or slicing a wood beam into thin wood boards and gluing the thin wood boards by using an adhesive, and is usually formed by gluing odd layers of single boards and mutually vertical fiber directions of the single boards of adjacent layers. The plywood can improve the utilization rate of the wood and is a main way for saving the wood.

Middle plate makeup machine is the important equipment of production plywood, and traditional middle plate makeup machine needs artifical material loading, and the material flange edge is got to material loading in-process workman's grabs, leads to the panel atress inhomogeneous, very easily causes the flitch to break to lead to panel quality to descend.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides a middle plate splicing machine which can automatically feed, prevent the cracking of a wood plate caused by manual feeding and further improve the product quality.

The invention provides a middle plate splicing machine, which comprises: the plate splicing device comprises a feeding device, a plate splicing device and a plate collecting device, wherein a material receiving platform is arranged at the front end of the plate splicing device;

the loading attachment includes: the material taking mechanism is used for storing the material plates;

the material taking mechanism is used for grabbing a material plate from the upper portion of the storage bin and placing the material plate on the material receiving platform, the material taking mechanism comprises a rack and a sucker assembly arranged on the rack, the sucker assembly at least has two degrees of freedom and can move in the vertical direction and the front-back direction.

The working principle of the middle plate splicing machine provided by the invention is as follows: when the materials are taken, the sucker component moves to the upper part of the storage bin along the front-back direction and then moves downwards, so that the material plate is sucked; after the material plate is sucked, the sucker component ascends to a designated position and moves forwards to the position above the material receiving platform, and the material plate is placed on the material receiving platform.

The invention has the beneficial effects that: the material plate is sucked through the material taking mechanism, so that the material plate damage caused by manual operation can be effectively prevented, and the quality of the plate is improved.

According to an embodiment provided by the invention, the storage bin comprises a slide rail, a supporting plate and a driving device, wherein the slide rail is arranged along the vertical direction, the supporting plate is arranged on the slide rail in a sliding manner, the supporting plate is used for placing a material plate, and the driving device can drive the supporting plate to move upwards;

the upper end of the bin is provided with a first material sensor used for sensing whether the flitch reaches the feeding height, and if the flitch does not reach the feeding height, the driving device acts to drive the supporting plate to move upwards.

According to an embodiment provided by the present invention, a second material sensor is further disposed at an upper end of the storage bin, and the second material sensor is located above the first material sensor and is configured to detect whether the flitch reaches a dangerous height, if the flitch reaches the dangerous height, the driving device is activated to drive the supporting plate to move downward.

According to an embodiment provided by the invention, the supporting plate is provided with a travel switch, and the material plate placed on the supporting plate can trigger the travel switch to detect whether the material plate exists on the supporting plate.

According to an embodiment of the present invention, the supporting plate is a net structure.

According to an embodiment provided by the invention, the sucker assembly comprises a plurality of suckers and a base, the base is arranged on the rack and can move in the front-back direction and the vertical direction, and the suckers are uniformly arranged at the lower end of the base.

According to an embodiment of the present invention, the lower surface of the base is in a shape consistent with the upper surface of the supporting plate, and when the base moves the suction plate downward, the plurality of suction cups are uniformly distributed above the supporting plate.

According to an embodiment of the present invention, the plurality of suckers are distributed in a matrix, and the number of rows and the number of columns are at least 3.

According to one embodiment provided by the invention, the material taking mechanism further comprises a vacuum pump and a controller, and each sucker is connected with the vacuum pump through a pipeline; the controller is used for controlling the vacuum pump, when the material taking mechanism takes materials from the stock bin, the vacuum pump operates in the forward direction to provide adsorption force for the sucker, and when the material taking mechanism moves the material plate to the material placing position, the vacuum pump operates in the reverse direction, and the sucker reversely blows to quickly release the material plate.

According to an embodiment provided by the invention, each sucker is provided with a tension sensor and a controllable air valve, the tension sensor is used for detecting the tension of the sucker on the flitch, and the air valve is arranged at an air supply port of the sucker; the controller can control the opening and closing of the air valve of each sucker respectively, the air valve is always in an open state, the suckers are communicated with the vacuum pump, and when the pulling force of the suckers on the material plate exceeds a pulling force threshold value, the controller closes the air valves corresponding to the suckers to cut off the adsorption force of the corresponding suckers.

According to an embodiment provided by the invention, the plurality of bins are arranged side by side along the width direction and can move along the width direction.

According to an embodiment provided by the invention, the plate splicing device is provided with a shearing mechanism for shearing the head and the tail of the material plate before the butt joint of the spliced plates.

Drawings

In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.

Fig. 1 is a schematic structural diagram of a middle plate splicing machine according to an embodiment;

FIG. 2 is a schematic structural diagram of a feeding device;

FIG. 3 is a schematic structural view of another view angle of the feeding device;

FIG. 4 is a schematic structural diagram of the feeding device during material taking;

FIG. 5 is a schematic structural view of a cutter in a shearing mechanism of the plate splicing device;

FIG. 6 is a schematic view of a splice joint;

fig. 7 is a mechanism diagram of another perspective of the shearing mechanism of the panel splicing device.

Description of the reference numerals

10-stock bin

11-slide rail

12-pallet

131-first material sensor

132-second material sensor

20-material taking mechanism

21-frame

22-suction cup assembly

221-suction cup

222-base

223-cylinder

224-slide block

23-material receiving table

31-front edge

32-trailing edge

33-resisting plate

34-briquetting

35-lining board

S1-feeding device

S2 jigsaw device

S3-board collecting device

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.

It is to be noted that, unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the invention pertains.

Example 1

Referring to fig. 1 to 6, the middle plate splicing machine according to the present embodiment includes: a feeding device S1, a plate splicing device S2 and a plate collecting device S3, wherein a material receiving platform 23 is arranged at the front end of the plate splicing device S2. The feeding device S1 includes: a bin 10 and a material taking mechanism 20, wherein the bin 10 is used for storing the material plates. The material taking mechanism 20 is used for grabbing a material plate from the upper part of the stock bin 10 and placing the material plate on the material receiving platform 23, the material taking mechanism 20 comprises a rack 21 and a sucker assembly 22 arranged on the rack 21, and the sucker assembly 22 at least has two degrees of freedom and can move along the vertical direction and the front-back direction.

When material is taken, the sucker assembly 22 moves to the upper part of the storage bin 10 along the front-back direction and then moves downwards, so that a material plate is sucked; after the material plate is sucked, the sucker assembly 22 rises to a specified position, moves forwards to the position above the material receiving table 23, and places the material plate on the material receiving table 23. The material plate is sucked by the material taking mechanism 20, so that the material plate can be effectively prevented from being damaged by manual operation, and the quality of the plate is improved.

Referring to fig. 2, the storage bin 10 includes a slide rail 11, a supporting plate 12 and a driving device, the slide rail 11 is disposed along a vertical direction, the supporting plate 12 is slidably disposed on the slide rail 11, the supporting plate 12 is used for placing a material plate, and the driving device can drive the supporting plate 12 to move upwards.

The upper end of the silo 10 is provided with a first material sensor 131 for sensing whether the flitch reaches the loading height, and if the flitch does not reach the loading height, the driving device acts to drive the supporting plate 12 to move upwards. First material sensor 131 is photoelectric switch, in other embodiments, also can be proximity switch, travel switch etc. detects the flitch through first material sensor 131, can make the flitch of the superiors be in and predetermine the height, makes things convenient for sucking disc subassembly 22 to snatch the flitch, effectively utilizes the vertical space of feed bin 10 simultaneously, improves the storage plate volume.

The upper end of the storage bin 10 is further provided with a second material sensor 132, the second material sensor 132 is located above the first material sensor 131, and is used for detecting whether the flitch reaches a dangerous height, if the flitch reaches the dangerous height, the driving device acts to drive the supporting plate 12 to move downwards. When the material is too high, the sucker assembly 22 can be caused to impact the material when moving horizontally, and the equipment can be damaged when the material is too high. The second material sensor 132 can effectively prevent the material from being over-high, thereby improving the safety of the equipment. Further, the silo 10 is provided with an alarm, and when the pallet 12 is at the lowest position and the material is at a dangerous height, an alarm is given through the alarm.

Wherein, layer board 12 is equipped with travel switch, and the flitch of placing on layer board 12 can trigger travel switch for whether there is the flitch on detecting layer board 12. When the bin 10 is detected to be empty, material taking is stopped.

Specifically, the pallet 12 is a mesh structure. Because the flitch shape of making the medium plate is not of uniform size, when the material was less on layer board 12, the part position of layer board 12 was exposed, when getting the material, sucking disc 221 probably contacted layer board 12, when layer board 12 was the flat structure, sucking disc subassembly 22 probably adsorbed on layer board 12, caused equipment to damage easily during the action of making progress, in this embodiment, layer board 12 was network structure, had densely covered aperture, can prevent that sucking disc 221 of sucking disc subassembly 22 from inhaling on layer board 12, caused equipment to damage.

More specifically, the suction cup assembly 22 includes a plurality of suction cups 221 and a base 222, the base 222 is disposed on the frame 21 and can move in the front-rear direction and the vertical direction, and the plurality of suction cups 221 are uniformly disposed at the lower end of the base 222. The base 222 is disposed on the slider 224 through the cylinder 223 and can move in the vertical direction relative to the slider 224, and the slider 224 is disposed on the frame 21 and can move in the front-back direction, so as to provide two degrees of freedom in the front-back direction and the vertical direction for the chuck assembly 22.

The lower surface of the base 222 is in conformity with the upper surface of the pallet 12, and when the base 222 moves down to suck the material plate, the plurality of suction cups 221 are uniformly distributed above the pallet 12. A plurality of sucking disc subassemblies 22 evenly distributed, when snatching the flitch, every sucking disc 221 atress all with, the pulling force that the flitch received is the same, prevents that flitch local stress is too big, causes the flitch damaged.

More specifically, the plurality of suction cups 221 are distributed in a matrix, and the number of rows and the number of columns are at least 3. The flitch is usually rectangular, and the matrix distribution of the suction cups 221 can ensure that the suction cups 221 are uniformly distributed on the flitch to the maximum extent. Meanwhile, due to the fact that the flitches are different in size, the matrix distribution with the number of rows and columns being more than 3 can ensure that each flitch can have a plurality of suckers 221 to correspond to each other, and the suckers 221 in the embodiment are 4X4 matrixes.

Further, the material taking mechanism 20 further comprises a vacuum pump and a controller, and each suction cup 221 is connected with the vacuum pump through a pipeline; the controller is used for controlling the vacuum pump, when the material taking mechanism 20 takes materials from the storage bin 10, the vacuum pump operates in the forward direction to provide the suction force for the suction cup 221, when the material taking mechanism 20 moves the material plate to the material discharging position, the vacuum pump operates in the reverse direction, and the suction cup 221 reversely blows to quickly release the material plate. The controller controls the vacuum pump, so that the no-load loss of the suction cup 221 can be reduced, materials can be quickly released through back blowing, and the efficiency is improved.

More specifically, each suction cup 221 is provided with a tension sensor and a controllable air valve, the tension sensor is used for detecting the tension of the suction cup 221 on the flitch, and the air valve is arranged at an air supply port of the suction cup 221; the controller can respectively control the opening and closing of the air valve of each suction cup 221, the air valve is always in an open state, the suction cups 221 are communicated with the vacuum pump, and when the pulling force of the suction cups 221 on the flitch exceeds a pulling force threshold value, the controller closes the air valves corresponding to the suction cups 221 to cut off the adsorption force corresponding to the suction cups 221. Referring to fig. 4, because the flitch is not of uniform size, when the flitch that is located the upper strata is less than lower floor's flitch, when getting the material, partial sucking disc can adsorb on lower floor's flitch, grabs two flitchs simultaneously, influences follow-up makeup process. In this embodiment, the suction cup is provided with the tension sensor and the air valves, the controller controls the action of each air valve, and when the tension on the suction cup 221 is greater than a threshold value, the air valves are closed, so as to cut off the negative pressure of the vacuum pump on the corresponding suction cup 221. Because the flitch that is located the lower floor receives sheltering from of upper material board, only exposes the face outside and has the sucking disc 221 to adsorb, and the whole atress of lower floor's flitch is inhomogeneous, and the sucking disc number on the unit area is not enough, leads to necessarily to have the pulling force that 1 at least sucking disc received to be greater than the pulling force threshold value of settlement to make the sucking disc 221 who adsorbs lower floor's flitch break away from the flitch in proper order. The tension threshold value is the safety coefficient, the weight of the standard material plate and the number of the suction cups 221, and the standard material plate is the material plate with the same area as the supporting plate 12.

The safety factor is calculated as follows: the flitch is abstracted to be a material rod, the material rod is evenly divided into S parts corresponding to S suckers, each part is m in weight, after N suckers 221 positioned at the edge fall off, the N +1 th sucker 221 adjacent to the flitch bears the maximum tensile force, at least N parts of the material rod exist at the distance from the N +1 th sucker 221 to the edge, the N +2 th sucker 221 is taken as a fulcrum, and the tensile force borne by the N +1 th sucker 221 is at least (N +1)2 m/2 according to a moment balance formula.

Therefore, when 1 sucker falls off, the pulling force is at least 2m, and when 2 suckers fall off, the pulling force is at least 4.5 m.

Therefore, factor of safety should be more than or equal to 2, simultaneously, in order to prevent 2 sucking discs that drop still to miss the condition of examining, factor of safety should be less than or equal to 4.5, in order to prevent in this embodiment to slightly rock and lead to the pulling force of individuality sucking disc 221 to reach 2m by accident, factor of safety gets 3.

Referring to fig. 3, the magazine 10 is provided in plurality, arranged side by side in the width direction, and movable in the width direction. When one of the bins 10 is at the material loading level, the other bins 10 are at the material waiting level, and the material filling plate of the bin 10 at the material waiting level can be filled, and when the bin 10 at the material loading level is empty, the bin 10 acts to switch the bin 10 at the material loading level, so that the continuous operation of the equipment is ensured. In this embodiment, there are two bins 10.

More specifically, panel splicing device S2 is provided with a shearing mechanism for shearing the ends of the panels before the panels are butted. Shearing mechanism includes elevating platform and cutter, and the cutter setting is on the elevating platform, and present cutter is the linear type usually, and the incision is parallel straight line around the flitch after cuting, and the middle plate behind the makeup can't bear bending stress in incision department, folds along the incision easily, still influences the quality of final plywood simultaneously, easily at the seam crossing fracture of middle plate.

In order to solve the above problems, in this embodiment, referring to fig. 5 to 7, the cross section of the cutter is serrated, so that the seam of the middle plate is serrated, thereby enhancing the bearing performance of the bending stress of the middle plate at the seam, after the subsequent multi-layer plates are laminated by glue, the glue permeates into the seam of the middle plate, so that the seam is firmly bonded, and the seam is pressed by the plates on the upper and lower sides, thereby further improving the bending stress performance and improving the quality of the plywood.

Referring to fig. 5, the cutting blade has three stages, and both ends in the width direction are straight portions, the straight portions are single-layer blades, the middle portion is a serrated portion, and the serrated portion is a double-layer blade, which is a front blade 31 and a rear blade 32, and is disposed at an interval in the front-rear direction. After the boards are spliced, referring to fig. 6, the width of the joint of the middle sawtooth part of the front material plate 001 and the middle sawtooth part of the rear material plate 002 is larger than the width of the joint of the straight line parts at the two ends, so that after the multilayer boards are subjected to glue pouring and laminating, the thickness of the glue layer of the joint sawtooth part reaches a preset value, the glue resultant force is ensured, and the joint is prevented from being glued and affecting the quality of the boards. Specifically, the distance between the front edge 31 and the rear edge 32 in the front-rear direction is 2-5 mm, the glue layer is too thin and is easy to be separated, and the glue layer is too thick, which may cause the stress performance of the plate to be reduced, and is 3 mm in this embodiment.

Further, referring to fig. 7, a receiving portion is formed between the double-layered blades of the serration portion, a pressing plate 33 is provided in the receiving portion, and a compression spring is provided between the pressing plate 33 and an upper wall of the receiving portion. When the cutter rises upwards, the resisting plate 33 moves downwards relative to the cutter and extends out of the lower end of the accommodating part to push the wood chips formed by the cutting material plate out of the accommodating part, so that the next shearing effect is guaranteed.

When the end of the flitch is sheared, the notch is easy to crack, and the possibility of cracking of the notch is increased by the serrated blade. In order to solve the problem, in this embodiment, a pressing block 34 is respectively disposed at the front edge and the rear edge of the blade, the pressing block 34 is a three-section structure consistent with the blade and is attached to the outer surface of the blade, and the pressing block 34 is connected to the lifting table through a compression spring. When the lifting platform descends to cut the flitch, the pressing block 34 is pressed on the upper surface of the flitch under the action of the compression spring, and is matched with the supporting plate 33 which is supported on the upper surface of the flitch and the lining plate 35 below the flitch to clamp the flitch at the front end and the rear end of the cutter blade, and the lining plate 35 is provided with a cutter gap, so that the notch is neat and is not easy to crack. After the cutter is retracted, the cutting edge is positioned between the two pressing blocks 34, and the cutter is protected.

Here, it is to be noted that the functions, algorithms, methods, etc. related to the present invention are only conventional adaptive applications of the prior art. Therefore, the present invention is an improvement of the prior art, which is substantially related to the connection relationship between hardware, and not to the functions, algorithms, and methods themselves, that is, the present invention relates to a single function, algorithm, and method, but does not include the improvements proposed to the functions, algorithms, and methods themselves. The description of the present invention in terms of functions, algorithms and methods is provided for better understanding of the present invention.

In the description of the present application, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

In the description of the present invention, numerous specific details are set forth. It is understood, however, that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.

In the description herein, particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.