Manufacturing process of composite metal panel heat-insulation and decoration integrated plate

文档序号:4246 发布日期:2021-09-17 浏览:87次 中文

1. The utility model provides a composite metal panel keeps warm and decorates intergral template manufacturing process, includes metal decking, its characterized in that: the metal panel is arranged on the top of the heat-insulation core material through an adhesive, and a finish coat is coated on the top of the metal panel;

the manufacturing process comprises the following steps:

1) cutting the whole metal panel according to the required shape;

2) stamping the cut metal panel into a box;

3) coating adhesives on the top surface and the periphery of the upper end of the heat-insulating core material and the inner surface of the metal panel, and butting and compounding the heat-insulating core material and the metal panel;

4) and coating a finish coat on the surface of the compounded plate.

2. The manufacturing process of the composite metal panel heat-preservation and decoration integrated plate as claimed in claim 1, wherein the manufacturing process comprises the following steps: the length and width values of the insulation board can be but are not limited to six hundred millimeters and three hundred millimeters respectively.

3. The manufacturing process of the composite metal panel heat-preservation and decoration integrated plate as claimed in claim 1, wherein the manufacturing process comprises the following steps: the whole cruciform structure that is of metal decking cuts out after accomplishing, and its middle part area is unanimous with the area value of heated board, the equal protrusion in ten millimeters of heated board area value that corresponds of metal decking length and width structure.

4. The manufacturing process of the composite metal panel heat-preservation and decoration integrated plate as claimed in claim 1, wherein the manufacturing process comprises the following steps: the metal panel is made of an aluminum-zinc-plated steel plate and an aluminum alloy plate, and the heat-insulating core material can be one of an inorganic light aggregate heat-insulating plate, a rock wool heat-insulating plate and a polyurethane heat-insulating plate.

5. The manufacturing process of the composite metal panel heat-preservation and decoration integrated plate as claimed in claim 1, wherein the manufacturing process comprises the following steps: the adhesive comprises one or a mixture of more of vinyl ester polymers, acrylate polymers, vinyl chloride polymers, styrene polymers and polyurethane polymers.

Background

With the advance of building assembly and industrialization, a heat-insulation and decoration integrated plate heat-insulation system for a building outer wall gradually replaces a traditional thin plastering heat-insulation system, at present, panel materials used by a composite heat-insulation and decoration integrated plate mainly comprise a thin stone plate, a calcium silicate plate and a metal panel (comprising an aluminum-zinc-plated steel plate and an aluminum alloy plate), and compared with the thin stone material, the metal panel has light mass per unit area; compared with calcium silicate boards, the metal panels are firmly anchored, and the metal panels have a large share in the market.

At present, the common manufacturing process of the metal panel heat insulation and decoration integrated plate is as follows: in a professional panel coating factory, the metal panel is coated with a decorative surface, then is cut and folded by an integrated plate manufacturer, and then is compounded with a heat-insulating core material.

Disclosure of Invention

The invention aims to solve the problems, and provides a manufacturing process of a composite metal panel heat-preservation and decoration integrated plate, which has the advantages of high work efficiency, guaranteed facing layer quality and material saving.

In order to achieve the purpose, the invention provides the following technical scheme: a manufacturing process of a composite metal panel heat-insulation and decoration integrated plate comprises a metal panel, wherein the metal panel is arranged on the top of a heat-insulation core material through an adhesive, and a finish coat is coated on the top of the metal panel;

the method comprises the following steps:

1) cutting the whole metal panel according to the required shape;

2) stamping the cut metal panel into a box;

3) coating adhesives on the top surface and the periphery of the upper end of the heat-insulating core material and the inner surface of the metal panel, and butting and compounding the heat-insulating core material and the metal panel;

4) and coating a finish coat on the surface of the compounded plate.

As a preferred technical solution of the present invention, the length and width values of the insulation board may be, but are not limited to, six hundred millimeters and three hundred millimeters.

According to the invention, as a preferred technical scheme, after the metal panel is cut, the whole metal panel is of a cross-shaped structure, the area of the middle part of the metal panel is consistent with the area value of the heat insulation plate, the area value of the heat insulation plate corresponding to the length and width structure of the metal panel protrudes by ten millimeters, the metal panel is stamped into a corresponding structure in advance, then the metal panel is contacted and fixed with the heat insulation core material in a sticking and clamping manner, the protruding parts are arranged on the two sides of the metal panel, so that the folded angle area of the metal panel cannot be overlapped in the folding process, and a relatively closed concave box-shaped structure can be formed through subsequent stamping treatment, so that the metal panel is effectively clamped on the periphery of the heat insulation core material.

As a preferred technical scheme of the invention, the metal panel is made of an aluminum-zinc-plated steel plate and an aluminum alloy plate, and the heat-insulating core material can be one of an inorganic light aggregate heat-insulating plate, a rock wool heat-insulating plate and a polyurethane heat-insulating plate.

As a preferred technical scheme of the invention, the adhesive comprises one or a mixture of more of vinyl ester polymer, acrylate polymer, vinyl chloride polymer, styrene polymer and polyurethane polymer.

Compared with the prior art, the invention has the following beneficial effects:

1. the forming process of the metal panel without the facing can adopt a punch forming process, so that the processes of slotting and flanging are omitted, the working efficiency is improved, and the product quality is ensured; the novel process of compounding the metal panel without the facing and the insulation board and then coating the decorative surface layer is firstly carried out, so that the decorative surface layer can be prevented from being damaged in the cutting and edge folding processes, the using amount of the coating can be reduced, and the cost is saved; the decorative surface layer is not coated in advance before the metal panel is punched and formed, so that the cut corner waste materials are easy to recycle, the waste is reduced, and the cost is saved.

Drawings

FIG. 1 is a schematic view of an integrated panel laminate according to the present invention;

FIG. 2 is a schematic overall view of the present invention;

FIG. 3 is a schematic view of the metal panel of the present invention after cutting;

fig. 4 is a schematic view of the working process of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1 to 4, the invention provides a manufacturing process of a composite metal panel heat-insulation and decoration integrated plate, which comprises a metal panel, wherein the metal panel is arranged on the top of a heat-insulation core material through an adhesive, and the top of the metal panel is coated with a finish coat;

the method comprises the following steps:

1) cutting the whole metal panel according to the required shape;

2) stamping the cut metal panel into a box;

3) coating adhesives on the top surface and the periphery of the upper end of the heat-insulating core material and the inner surface of the metal panel, and butting and compounding the heat-insulating core material and the metal panel;

4) and coating a finish coat on the surface of the compounded plate.

The length and width values of the insulation board can be but are not limited to six hundred millimeters and three hundred millimeters respectively.

Wherein, metal panel cuts out whole cruciform structure that is of completion back, and its middle part area is unanimous with the area value of heated board, the equal protrusion in ten millimeters of heated board area value of the long wide structure of metal panel correspondence, this patent is the structure that corresponds with the metal panel punching press in advance, it is fixed with the contact of heat preservation core material to adopt the form of gluing sticky and joint to accomplish it afterwards, both sides all are provided with convex part then guarantee that it turns over a book in-process dog-ear region and can not appear the coincidence part, follow-up punching press is handled and can be formed a relative closed sunken box structure, guarantee its effectual joint in the periphery of heat preservation core material.

The metal panel is made of an aluminum-zinc-plated steel plate and an aluminum alloy plate, and the heat-insulating core material can be one of an inorganic light aggregate heat-insulating plate, a rock wool heat-insulating plate and a polyurethane heat-insulating plate.

The adhesive comprises one or a mixture of more of vinyl ester polymers, acrylate polymers, vinyl chloride polymers, styrene polymers and polyurethane polymers.

Example one

The embodiment provides a composite metal panel heat-insulation and decoration integrated plate, which has a structure shown in fig. 1 and comprises a heat-insulation core material, a metal panel (without decoration), an adhesive and a finishing layer; wherein the surface length and width of the heat-insulating core material are respectively 600mm and 300 mm; the heat insulation core material is an inorganic light aggregate heat insulation board; the metal panel is in a cross shape, the middle part of the metal panel is aligned with the upper surface of the heat-insulation core material, and the length and the width of the metal panel are 10mm higher than those of the heat-insulation core material; the metal panel is an aluminum-zinc plated steel plate; the adhesive is polyurethane polymer;

the preparation method comprises the following steps:

1) cutting the whole metal panel according to the required shape;

2) stamping the cut metal panel into a box shape;

3) coating an adhesive on the heat-insulating core material and the inner surface of the metal panel, and butting and compounding the heat-insulating core material and the metal panel;

4) and coating a decorative finish layer required by a customer on the surface of the compounded integrated plate.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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