Horizontal feeding batten cut-off saw capable of freely positioning in multiple sectional modes
1. The utility model provides a but saw is cuted to horizontal pay-off flitch of free many sectional type location which characterized in that: the wood cutting machine comprises a rack (6), wherein a conveying mechanism for conveying battens (4), a pressing mechanism arranged above the conveying mechanism and a cutting mechanism for cutting the battens (4) are arranged on the rack (6);
the conveying mechanism comprises a plurality of groups of transmission chains (11) which are arranged in parallel, a plurality of groups of boosting blocks (12) are fixedly arranged on the transmission chains (11), and the distances between any two adjacent boosting blocks (12) on all the transmission chains (11) are the same;
the pressing mechanism comprises a plurality of groups of pressing chains (21) which are arranged in parallel, the pressing chains (21) are arranged in parallel with the transmission chain (11), and the pressing chains (21) are arranged above the transmission chain (11);
the cutting mechanism comprises a fixed cutting tool (31), a movable cutting tool (32) and an adjusting cutting tool (33), the fixed cutting tool (31) and the adjusting cutting tool (33) are respectively arranged on two sides of the conveying mechanism, and the movable cutting tool (32) is arranged between the fixed cutting tool (31) and the adjusting cutting tool (33).
2. The cross feed flitch cut off saw capable of free multi-segment positioning according to claim 1, wherein: the frame (6) comprises an upper frame (61) and a lower frame (62), the conveying mechanism and the cutting mechanism are connected with the lower frame (62), and the material pressing mechanism is connected with the upper frame (61).
3. The cross feed flitch cut off saw capable of free multi-segment positioning according to claim 2, wherein: the material pressing mechanism further comprises a material pressing guide plate (22) arranged between the adjacent material pressing chains (21), the material pressing guide plate (22) is arranged on the upper side of the batten (4), and a material pressing spring (23) is fixedly connected between the material pressing guide plate (22) and the upper frame (61).
4. The cross feed flitch cut off saw capable of free multi-segment positioning according to claim 2, wherein: a support frame (321) is fixedly arranged on the lower rack (62), a plurality of groups of adjusting screw rods (322) are arranged on the support frame (321) in parallel, and the adjusting screw rods (322) are driven by a first servo motor (326); each adjusting screw rod (322) is provided with a movable cutting tool rest (323) in a sliding mode, the movable cutting tool rest (323) is fixedly connected with a tool support (324), and the tool support (324) is in shaft connection with a movable cutting tool (32); a first air cylinder (325) is fixedly connected between the movable cutting tool rest (323) and the tool support (324).
5. The cross feed flitch cut off saw capable of free multi-segment positioning according to claim 3, wherein: the fixed cutter (31) is connected with a fixed cutter rest (311), and the fixed cutter rest (311) is fixedly connected with the rack (6); the adjustable cutting tool (33) is connected with an adjustable cutting support (331), the adjustable cutting support (331) is connected with an adjustable cutting tool holder (332) in a sliding mode, a second air cylinder (333) is connected between the adjustable cutting tool holder and the adjustable cutting tool holder, and the adjustable cutting tool holder (332) is fixedly connected with the rack (6).
6. The cross feed flitch cut off saw capable of free multi-segment positioning according to claim 1, wherein: one side of the conveying mechanism is provided with a guiding rule (51), and the guiding rule (51) is detachably connected with the rack (6) through an adjusting bolt (52).
7. The cross feed flitch cut off saw capable of free multi-segment positioning according to claim 1, wherein: both ends of each material pressing chain (21) are provided with material pressing chain wheels (24), all the material pressing chain wheels (24) positioned on one side are connected through the same material pressing shaft (25), and any one material pressing shaft (25) is driven through a material pressing motor.
8. The cross feed flitch cut off saw capable of free multi-segment positioning according to claim 1, wherein: both ends of each transmission chain (11) are provided with transmission chain wheels (13), all the transmission chain wheels (13) positioned on one side are connected through the same transmission shaft (14), and any one of the transmission shafts (14) is driven by a transmission motor.
Background
Wood is a material which is frequently used in current furniture, buildings and the like. When the wood is used, the wood is generally required to be cut, and after the wood is cut, other processes such as assembly are carried out, so that a product is finally formed, and cutting equipment is required in the wood cutting process.
As shown in figure 1, the existing device for cutting the wood beam into the required length is that the wood beam is fed along the V forward direction, a conveying device is driven by a servo motor M1 in the feeding process, when the position of the wood beam is determined by a sensor C1, a cutting tool is driven by the servo motor M2 through a cam link device to bounce and cut the wood beam under the command condition, the size of the cut wood beam is given by a PLC pulse signal and then is determined by a conveying device controlling servo driving, but the precision tolerance of the cut size mainly depends on the stagnation position of the wood beam on the conveying device.
As shown in fig. 1, the flitch is detected by the sensor C1 and should be stopped at the B position, but since the surface roughness of the flitch is not uniform and is accompanied by different degrees of deformation, the position of the stopped flitch is between a-C, and an error is formed. In addition, during the sawing process, the cutting tool must make a pulse-type bouncing reciprocating motion, the feeding speed is substantially limited by the time difference of the bouncing and falling actions of the cutting tool, and the intermittent feeding greatly influences the processing amount and cannot obtain a processing part with accurate size. Therefore, a lateral feeding batten chopping saw capable of freely and multi-segment positioning is needed.
Disclosure of Invention
The invention aims to provide a free multi-section positioning transverse feeding batten chopping saw, which solves the problems in the prior art.
In order to achieve the purpose, the invention provides the following scheme:
the invention provides a free multi-section positioning transverse feeding batten chopping saw which comprises a rack, wherein a conveying mechanism for conveying battens, a material pressing mechanism arranged above the conveying mechanism and a cutting mechanism for cutting the battens are arranged on the rack;
the conveying mechanism comprises a plurality of groups of transmission chains which are arranged in parallel, a plurality of groups of boosting blocks are fixedly arranged on the transmission chains, and the distances between any two adjacent boosting blocks on all the transmission chains are the same;
the material pressing mechanism comprises a plurality of groups of material pressing chains which are arranged in parallel, the material pressing chains are arranged in parallel with the transmission chain, and the material pressing chains are arranged above the transmission chain;
the cutting mechanism comprises a fixed cutting tool, a movable cutting tool and an adjusting cutting tool, the fixed cutting tool and the adjusting cutting tool are respectively arranged on two sides of the conveying mechanism, and the movable cutting tool is arranged between the fixed cutting tool and the adjusting cutting tool.
Preferably, the rack comprises an upper rack and a lower rack, the conveying mechanism and the cutting mechanism are both connected with the lower rack, and the material pressing mechanism is connected with the upper rack.
Preferably, the pressing mechanism further comprises a pressing guide plate arranged between the adjacent pressing chains, the pressing guide plate is arranged on the upper side of the batten, and a pressing spring is fixedly connected between the pressing guide plate and the upper frame.
Preferably, a support frame is fixedly arranged on the lower rack, a plurality of groups of adjusting screw rods are arranged on the support frame in parallel, and the adjusting screw rods are driven by a first servo motor; each adjusting screw rod is provided with a movable cutting tool rest in a sliding manner, the movable cutting tool rest is fixedly connected with a tool support, and the tool support is in shaft connection with a movable cutting tool; a first air cylinder is fixedly connected between the movable cutting tool rest and the tool support.
Preferably, the fixed cutter is connected with a fixed cutter frame, and the fixed cutter frame is fixedly connected with the rack; the adjusting cutting tool is connected with an adjusting cutting support, the adjusting cutting support is connected with an adjusting cutting tool rest in a sliding mode, a second air cylinder is connected between the adjusting cutting tool rest and the adjusting cutting tool rest, and the adjusting cutting tool rest is fixedly connected with the rack.
Preferably, one side of the conveying mechanism is provided with a guiding ruler, and the guiding ruler is detachably connected with the rack through an adjusting bolt.
Preferably, the two ends of each pressing chain are provided with pressing chain wheels, all the pressing chain wheels on one side are connected through the same pressing shaft, and any one pressing shaft is driven by a pressing motor.
Preferably, both ends of each transmission chain are provided with transmission chain wheels, all the transmission chain wheels positioned on one side are connected through the same transmission shaft, and any one of the transmission shafts is driven by a transmission motor.
The invention discloses the following technical effects: the continuous feeding device adopts chain transmission to feed materials continuously, the material pressing mechanism is arranged above the conveying mechanism, the situation that wood beams do not jump and rub and the like is guaranteed, the continuous feeding is not limited by the pause action of a cutting tool, and meanwhile, an operator only carries out mechanical taking and placing, so that the production quantity can be increased.
The invention adopts a free multi-sectional type positioning structure, the positioning size of the cutting tool does not depend on a transmission device, the positioning of the cutting tool is ready before the sawing is started, and a plurality of cutting tools can be simultaneously started according to the blanking size.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise.
FIG. 1 is a schematic diagram of a prior art structure;
FIG. 2 is a side view of the cut-off carpentry saw of the present invention;
FIG. 3 is a front view of the present invention cut-off blade saw;
FIG. 4 is a schematic view of the drive sprocket configuration of the present invention;
the device comprises a transmission chain 11, a boosting block 12, a transmission chain wheel 13, a transmission shaft 14, a pressing chain 21, a pressing guide plate 22, a pressing spring 23, a pressing chain wheel 24, a pressing shaft 25, a fixed cutting tool 31, a fixed tool rest 311, a movable cutting tool 32, a support 321, an adjusting screw rod 322, a movable cutting tool rest 323, a tool support 324, a first air cylinder 325, a first servo motor 326, an adjusting cutting tool 33, an adjusting cutting support 331, an adjusting cutting tool rest 332, a second air cylinder 333, a batten 4, a guiding rule 51, an adjusting bolt 52, a frame 6, an upper frame 61 and a lower frame 62.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
2-4, the invention provides a free multi-section positioning transverse feeding batten chopping saw, which comprises a rack 6, wherein a conveying mechanism for conveying battens 4, a pressing mechanism arranged above the conveying mechanism and a cutting mechanism for cutting the battens 4 are arranged on the rack 6; the material pressing mechanism of the conveying mechanism and the cutting mechanism are electrically connected with a PLC controller.
The conveying mechanism comprises a plurality of groups of transmission chains 11 which are arranged in parallel, a plurality of groups of boosting blocks 12 are fixedly arranged on the transmission chains 11, the distance between any two adjacent boosting blocks 12 on all the transmission chains 11 is the same, and the boosting blocks 12 are arranged in rows; the wood beam 4 is conveyed through the transmission chain 11, and the position of the wood beam 4 is limited through the boosting block 12.
The pressing mechanism comprises a plurality of groups of pressing chains 21 which are arranged in parallel, the pressing chains 21 are arranged in parallel with the transmission chain 11, and the pressing chains 21 are arranged above the transmission chain 11; the battens 4 are pressed by the plurality of groups of pressing chains 21, so that the battens 4 are prevented from jumping and sliding, and the battens 4 are relatively fixed relative to the transmission chain 11 and the transmission chain 11.
The cutting mechanism comprises a fixed cutting tool 31, a movable cutting tool 32 and an adjusting cutting tool 33, the fixed cutting tool 31 and the adjusting cutting tool 33 are respectively arranged on two sides of the conveying mechanism, the movable cutting tool 32 is arranged between the fixed cutting tool 31 and the adjusting cutting tool 33, the end of the batten 4 is cut through the fixed cutting tool 31, the movable cutting tool 32 and the adjusting cutting tool 33 are adjusted to the required size, and the batten is cut.
In a further optimized scheme, the frame 6 comprises an upper frame 61 and a lower frame 62, the conveying mechanism and the cutting mechanism are both connected with the lower frame 62, and the material pressing mechanism is connected with the upper frame 61.
In a further optimized scheme, the pressing mechanism further comprises a pressing guide plate 22 arranged between the adjacent pressing chains 21, the pressing guide plate 22 is arranged on the upper side of the batten 4, and a pressing spring 23 is fixedly connected between the pressing guide plate 22 and the upper frame 61. The flitch 4 is pressed by the pressing guide plate 22, and the pressing spring 23 provides elasticity to the pressing guide plate 22.
In a further optimized scheme, a support frame 321 is fixedly arranged on the lower frame 62, a plurality of groups of adjusting screw rods 322 are arranged on the support frame 321 in parallel, the adjusting screw rods 322 are arranged perpendicular to the movable cutting tool 32, and the adjusting screw rods 322 are driven by a first servo motor 326; each adjusting screw rod 322 is provided with a movable cutting tool holder 323 in a sliding manner, the bottom of the movable cutting tool holder 323 is in contact with a support frame 321 to prevent the movable cutting tool holder 323 from rotating, the movable cutting tool holder 323 is fixedly connected with a tool support 324, and the tool support 324 is in shaft connection with the movable cutting tool 32; a first air cylinder 325 is fixedly connected between the movable cutting tool rest 323 and the tool support 324, the position of the movable cutting tool 32 is adjusted through the adjusting screw rod 322 so as to adjust the cutting length of the batten 4, and the first air cylinder 325 is used for controlling whether the movable cutting tool 32 cuts the batten 4, so that the selection and the movement of the movable cutting tool 32 are realized.
In a further optimized scheme, the fixed cutter 31 is connected with a fixed cutter holder 311, and the fixed cutter holder 311 is fixedly connected with the frame 6; the end of the lumber is cut by the fixed cutter 31. The adjusting cutting tool 33 is connected with an adjusting cutting support 331, the adjusting cutting support 331 is connected with an adjusting cutting tool holder 332 in a sliding mode, a second air cylinder 333 is connected between the adjusting cutting tool holder and the adjusting cutting tool holder, the adjusting cutting tool holder 332 is fixedly connected with the rack 6, the adjusting cutting support 331 is controlled to move above the adjusting cutting tool holder 332 through the extension and retraction of the second air cylinder 333, and therefore the purpose of feeding is achieved.
Further optimize the scheme, one side of transport mechanism is provided with guiding rule 51, guiding rule 51 and frame 6 can be dismantled through adjusting bolt 52 and connect through adjusting guiding rule 51 to the flitch that adapts to different reserves cuts.
According to the further optimized scheme, the pressing chain wheels 24 are arranged at two ends of each pressing chain 21, all the pressing chain wheels 24 located on one side are connected through the same pressing shaft 25, and any one pressing shaft 25 is driven by the pressing motor, so that synchronous movement of the pressing chains 21 is achieved.
According to the further optimization scheme, the two ends of each transmission chain 11 are provided with transmission chain wheels 13, all the transmission chain wheels 13 located on one side are connected through the same transmission shaft 14, and any one of the transmission shafts 14 is driven through a transmission motor, so that synchronous movement of the transmission chains 11 is achieved.
Every group drive sprocket 13 hub connection has the drive sprocket support, two sets of drive sprocket 13 of being connected with same drive sprocket 13 are same a set of sprocket, the same a set of removal frame of drive sprocket support fixedly connected with of being connected with same set of sprocket, it is provided with and is no less than three groups to remove the frame, the removal frame that is located both sides can be dismantled with the lower frame and is linked, every group that is located the middle part removes the frame and all has the hub connection of sprocket feed screw, sprocket feed screw and removal frame middle part threaded connection, sprocket feed screw passes through the drive of second servo motor, thereby realize adjusting the mesh of removing the frame.
The working process is as follows: before putting the batten 4, the size of the batten to be cut and the number of sections are selected on a human-computer operation interface, and after the size is input, the PLC calculates and sends out a pulse signal instruction to enable the movable cutting tool 32 and the adjustable cutting tool 33 to reach the specified positions.
And (3) selecting a cutting tool to be started on a man-machine operation interface, fixing the cutting tool and not adjusting the displacement, wherein the movable cutting tool 32 and the adjustable cutting tool 33 are adjustable tools, after the selection is finished, the three groups of cutting tools receive instructions, and when a certain cutting tool is not started, the corresponding electromagnetic valve receives a signal instruction and controls the first air cylinder to return to the shortest stroke and not participate in the sawing action. When a certain cutting tool starts to indicate, the corresponding electromagnetic valve receives a signal instruction, controls the cylinder to reach the longest stroke and starts the corresponding motor to start rotating at a high speed.
After the moving size is finished, the active conveying is started, the batten is stably placed on the conveying mechanism, and under the transmission of the conveying mechanism, the purpose that the batten is pushed to move forwards by the aid of the aid block through the cooperation of the transmission chain and the aid block is achieved.
When the conveying mechanism is started, the pressing mechanism is also started, the advancing speed of the conveying mechanism and the advancing speed of the pressing mechanism are consistent, and the batten is moved to the pressing mechanism. When the material pressing transmission is carried out, the batten firstly touches the chain, then is extruded to the guide plate, and then transmits force to the material pressing spring 23, when an acting force is exerted on the material pressing spring 23, the material pressing spring 23 can release a reaction force to extrude the batten, and the guide plate acts on the chain again, so that the effect that the batten is integrally extruded by the active material pressing transmission part is achieved. The purpose of extruding the batten is to ensure that the batten can be stably transited when contacting a cutting tool without lateral displacement or vertical jumping of the batten.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience of description of the present invention, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solutions of the present invention can be made by those skilled in the art without departing from the spirit of the present invention, and the technical solutions of the present invention are within the scope of the present invention defined by the claims.
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