Impurity removing machine for producing neutral cotton and using method thereof
1. The utility model provides an shaker of neutral cotton production which characterized in that: the device comprises a traction mechanism (1) for conveying neutral cotton, a vibration mechanism (2) for vibrating and removing impurities from the neutral cotton and a grabbing mechanism (5) for improving the vibration transmission effect in the transmission process, wherein the vibration mechanism (2) is installed on the inner side of the traction mechanism (1), the grabbing mechanism (5) is installed on the traction mechanism (1), the lower end of the traction mechanism (1) is connected with a dust collection and impurity removal mechanism (4), a recovery mechanism (3) is installed outside the dust collection and impurity removal mechanism (4), and the power end of the vibration mechanism (2) is connected with a linkage mechanism (6);
the traction mechanism (1) comprises a traction rod (11), a traction conveying belt (12), a transmission shaft (13) and a first motor (14), the traction rod (11) is installed outside the traction conveying belt (12), the transmission shaft (13) is arranged on the inner sides of two ends of the traction conveying belt (12), and the power end of the transmission shaft (13) is connected with the first motor (14);
the vibration mechanism (2) comprises a middle vibration rack (21), vibration generation shafts (22) and vibration matching blocks (23), wherein the middle vibration rack (21) is arranged on the inner side of the traction conveying belt (12), eight vibration generation shafts (22) are arranged on the inner side of the middle vibration rack (21), and the vibration matching blocks (23) are intermittently arranged on the vibration generation shafts (22);
the recovery mechanism (3) comprises a conical box (31), a transmission pipe (32), an air outlet pipe (33) and an air pump (34), the conical box (31) is installed at the front end and the rear end of the dust collection and impurity removal mechanism (4), the transmission pipe (32) is arranged on the conical box (31) at the front end, the lower end of the transmission pipe (32) is connected with the air pump (34) through the air outlet pipe (33), and the rear end of the air pump (34) is connected with the conical box (31) at the rear side through an air collecting pipe (35);
the dust collection and impurity removal mechanism (4) comprises a support frame (41), a sundry recovery box (42) and a treatment box (43), wherein the sundry recovery box (42) is installed at the upper end of the support frame (41), and the treatment box (43) is installed at the front end of the support frame (41);
the grabbing mechanism (5) comprises a telescopic rod (51), telescopic claws (52), springs (53) and a limiting ring (54), wherein the telescopic rod (51) is arranged inside the traction rod (11), the top ends of the telescopic rods (51) are connected with the three telescopic claws (52), the limiting ring (54) is arranged in the middle section of each telescopic rod (51), and the springs (53) are arranged between the limiting ring (54) and the traction rod (11).
2. A cleaner for producing neutral cotton according to claim 1, characterized in that: link gear (6) are including sprocket (61), chain (62), vibration emergence axle (22) rear end is connected with sprocket (61), just pass through between sprocket (61) chain (62) are connected, first motor (14) output passes through the coupling joint the key joint when conveying axle (13) has sprocket (61).
3. A cleaner for producing neutral cotton according to claim 1, characterized in that: the linkage mechanism (6) comprises a conical wheel set (611) and a connecting rod (612), the rear end of the vibration generation shaft (22) is connected with the conical wheel set (611), the conical wheel set (611) is driven by the connecting rod (612), and the output end of the first motor (14) is connected with the conical wheel set (611) through a coupling while being in key connection with the transmission shaft (13).
4. A cleaner for producing neutral cotton according to claim 1, characterized in that: the traction rod (11) is connected with the traction conveying belt (12) through a bolt, and the telescopic rod (51) is connected with the traction rod (11) in a sliding mode.
5. A cleaner for producing neutral cotton according to claim 1, characterized in that: the middle-placed vibrating frame (21) is connected with the treatment box (43) through a bolt, the vibration generation shaft (22) is connected with the middle-placed vibrating frame (21) through a bearing, and the vibration matching block (23) is connected with the vibration generation shaft (22) through welding.
6. A cleaner for producing neutral cotton according to claim 1, characterized in that: the conical box (31) is connected with the treatment box (43) and the transmission pipe (32) through flanges.
7. A cleaner for producing neutral cotton according to claim 1, characterized in that: the bottom in the treatment box (43) is an inclined plane, and inclines to one side of the sundries recycling box (42), and a through hole is formed in the joint of the treatment box (43) and the sundries recycling box (42).
8. A cleaner for producing neutral cotton according to claim 1, characterized in that: the telescopic grab (52) is connected with the telescopic rod (51) through a pin shaft, and the limiting ring (54) is connected with the telescopic rod (51) through welding.
9. A cleaner for producing neutral cotton according to claim 1, characterized in that: the discharge end of the treatment box (43) is provided with a scraper, and the scraper is provided with three grooves penetrating through the traction rod (11).
10. The use method of the impurity removing machine for producing neutral cotton is characterized in that: the method comprises the following steps:
a. placing neutral cotton at the feeding end of a treatment box (43), starting the device at the same time, driving a traction conveyor belt (12) and a traction rod (11) after a first motor (14) is started, and moving the traction rod (11) to the feeding end of the treatment box (43);
b. after the traction rod (11) is turned downwards, the traction rod (11) is inserted into the middle of the neutral cotton, the traction rod (11) is continuously driven by the traction conveyor belt (12), at the moment, the top end of the telescopic rod (51) is contacted with the middle vibration rack (21) on the inner side of the traction conveyor belt (12), and the telescopic rod (51) is ejected out immediately;
c. at the moment, the draw bar (11) is inserted into the neutral cotton, the telescopic claws (52) are spread due to the mutual extrusion potential energy of the telescopic claws (52), so that the bottom of the neutral cotton is lifted by the telescopic claws (52), meanwhile, the kinetic energy of the first motor (14) is transmitted to the vibration generation shaft (22) through the linkage mechanism (6), and the vibration generation shaft (22) can knock the middle vibration frame (21) and the extended telescopic rod (51) at an irregular clearance of the vibration matching block (23) outside the vibration generation shaft;
d. at the moment, the neutral cotton is blown by the suction force of the air pump (34) and the circulating wind force, and simultaneously, the neutral cotton is subjected to vibration force, so that impurities in the neutral cotton are separated out, and the impurities are conveyed into the sundries recycling box (42) through the inclined plane at the bottom and the circulating wind.
Background
At present, the situation of insufficient manpower often appears in every picking season of cotton, the picking effect of a large-scale cotton picking vehicle is not ideal, the quality of the picked cotton is poor, impurities are more, the structure is complex, the size is large, the manufacturing cost is high, and the efficiency is low due to the fact that a large number of people are used for picking the cotton manually.
Disclosure of Invention
The invention aims to solve the problems and provide an impurity removing machine for producing neutral cotton and a using method thereof.
The invention realizes the purpose through the following technical scheme:
an impurity removing machine for producing neutral cotton comprises a traction mechanism for conveying neutral cotton, a vibration mechanism for vibrating and removing impurities from the neutral cotton and a grabbing mechanism for improving the vibration transmission effect in the transmission process, wherein the vibration mechanism is installed on the inner side of the traction mechanism, the grabbing mechanism is installed on the traction mechanism, the lower end of the traction mechanism is connected with a dust absorption and impurity removing mechanism, a recovery mechanism is installed outside the dust absorption and impurity removing mechanism, and the power end of the vibration mechanism is connected with a linkage mechanism;
the traction mechanism comprises a traction rod, a traction conveyor belt, a transmission shaft and a first motor, wherein the traction rod is arranged outside the traction conveyor belt, the transmission shaft is arranged on the inner sides of two ends of the traction conveyor belt, and the power end of the transmission shaft is connected with the first motor;
the vibration mechanism comprises a middle vibration rack, vibration generating shafts and vibration matching blocks, wherein the middle vibration rack is arranged on the inner side of the traction conveying belt, eight vibration generating shafts are arranged on the inner side of the middle vibration rack, and the vibration matching blocks are intermittently arranged on the vibration generating shafts;
the recovery mechanism comprises a conical box, a transmission pipe, an air outlet pipe and an air pump, the conical box is installed at the front end and the rear end of the dust collection and impurity removal mechanism, the transmission pipe is arranged on the conical box at the front end, the lower end of the transmission pipe is connected with the air pump through the air outlet pipe, and the rear end of the air pump is connected with the conical box at the rear side through a gas collecting pipe;
the dust collection and impurity removal mechanism comprises a support frame, a sundry recovery box and a treatment box, wherein the sundry recovery box is installed at the upper end of the support frame, and the treatment box is installed at the front end of the support frame;
the grabbing mechanism comprises a telescopic rod, a telescopic claw, a spring and a limiting ring, the telescopic rod is arranged in the traction rod, the top end of the telescopic rod is connected with three telescopic claws, the limiting ring is arranged in the middle section of the telescopic rod, and the spring is arranged between the limiting ring and the traction rod.
Preferably: the linkage mechanism comprises a chain wheel and a chain, the rear end of the vibration generation shaft is connected with the chain wheel, the chain wheel is connected with the chain wheel, the first motor output end is connected with the transmission shaft through a coupler, and the transmission shaft is connected with the chain wheel through a key.
So set up, kinetic energy passes through the sprocket transmits to on the chain for the vibration cooperation piece can circulate and strike in put vibration frame, make the neutral cotton can receive the vibration edulcoration.
Preferably: the linkage mechanism comprises a conical wheel set and a connecting rod, the rear end of the vibration generation shaft is connected with the conical wheel set, the conical wheel set is driven by the connecting rod, and the output end of the first motor is connected with the conveying shaft through a coupler and is simultaneously connected with the conical wheel set through a key.
According to the arrangement, kinetic energy is transmitted to the connecting rod through the conical wheel set, so that the vibration matching block can circularly knock the middle vibration rack, and neutral cotton can be subjected to vibration and impurity removal.
Preferably: the traction rod is connected with the traction conveying belt through a bolt, and the telescopic rod is connected with the traction rod in a sliding mode.
So set up, the traction lever plays fixed action, the telescopic link plays flexible effect.
Preferably: the middle-placed vibration frame is connected with the treatment box through bolts, the vibration generation shaft is connected with the middle-placed vibration frame through a bearing, and the vibration matching block is connected with the vibration generation shaft through welding.
According to the arrangement, the middle vibration rack can be knocked and vibrated, so that rotation is transmitted to the traction rod and the telescopic rod.
Preferably: the conical box is connected with the treatment box and the transmission pipe through flanges.
So set up, guaranteed joint strength and leakproofness through flange joint.
Preferably: the bottom of the inner part of the treatment box is an inclined plane and inclines to one side of the sundry recycling box, and a through hole is formed in the joint of the treatment box and the sundry recycling box.
So set up, impurity is collected through the inclined plane inside the debris collection box.
Preferably: the telescopic grab is connected with the telescopic rod through a pin shaft, and the limiting ring is connected with the telescopic rod through welding.
So set up, flexible grab is used for strutting and holds up the neutral cotton.
Preferably: the processing box discharge end is provided with a scraper plate, and the scraper plate is provided with three grooves penetrating through the traction rod.
The scraper is arranged in such a way that the neutral cotton on the traction rod is scraped off.
The use method of the impurity removing machine for producing the neutral cotton comprises the following steps:
a. placing neutral cotton at a feeding end of a treatment box, starting a device at the same time, driving a traction conveyor belt and a traction rod after a first motor is started, and moving the traction rod to a feeding port of the treatment box;
b. after the traction rod is turned downwards, the traction rod is inserted into the middle of the neutral cotton, the traction rod is continuously driven by the traction conveyor belt, at the moment, the top end of the telescopic rod is in contact with a middle-arranged vibration frame on the inner side of the traction conveyor belt, and the telescopic rod is ejected out immediately;
c. at the moment, the draw bar is inserted into the neutral cotton, the telescopic claws are opened due to the mutual extrusion potential energy, so that the bottom of the neutral cotton is supported by the telescopic claws, meanwhile, the kinetic energy of the first motor is transmitted to the vibration generation shaft through the linkage mechanism, and the vibration outside the vibration generation shaft is matched with the irregularly-arranged knocking middle vibration frame and the extended telescopic rod in the block gap;
d. at the moment, the suction force and the circulating wind force of the air pump blow the neutral cotton, and meanwhile, the neutral cotton is subjected to vibration force, so that impurities in the neutral cotton are separated out, and the impurities are conveyed to the inside of the impurity recycling box through the inclined plane at the bottom and the circulating wind.
Compared with the prior art, the invention has the following beneficial effects:
1. kinetic energy is effectively transmitted to the traction conveyor belt and the vibration generating shaft by utilizing the linkage structure, so that the traction rod can obtain sufficient traction force and vibration force, and impurities can be quickly separated out;
2. the working efficiency of removing impurities is improved by matching vibration with circulating air.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of a first structure of a cleaner for producing neutral cotton according to the present invention;
FIG. 2 is a second schematic diagram of a cleaner for producing neutral cotton according to the present invention;
FIG. 3 is a schematic structural diagram of a traction mechanism of a trash separator for producing neutral cotton according to the invention;
FIG. 4 is a schematic structural diagram of a recovery mechanism of the impurity removing machine for producing neutral cotton according to the invention;
FIG. 5 is a schematic structural view of a middle vibration rack of the trash remover for producing neutral cotton according to the present invention;
FIG. 6 is a schematic structural view of a vibrating matching block of the impurity removing machine for producing neutral cotton according to the invention;
FIG. 7 is a schematic structural diagram of a grabbing mechanism of the impurity removing machine for producing neutral cotton, which is disclosed by the invention;
FIG. 8 is a schematic view of the chain wheel structure of the impurity removing machine for producing neutral cotton according to the present invention;
FIG. 9 is a schematic structural view of a conical wheel set of the impurity removing machine for producing neutral cotton.
The reference numerals are explained below:
1. a traction mechanism; 2. a vibration mechanism; 3. a recovery mechanism; 4. a dust-absorbing and impurity-removing mechanism; 5. a grabbing mechanism; 6. a linkage mechanism; 11. a draw bar; 12. a traction conveyor belt; 13. a transfer shaft; 14. a first motor; 21. a vibration frame is arranged in the middle; 22. a vibration generating shaft; 23. vibrating the matching block; 31. a conical box; 32. a conveying pipe; 33. an air outlet pipe; 34. an air pump; 35. a gas collecting pipe; 41. a support frame; 42. a sundries recycling box; 43. a treatment tank; 51. a telescopic rod; 52. a telescopic claw; 53. a spring; 54. a limiting ring; 61. a sprocket; 62. a chain; 611. a conical wheel set; 612. a connecting rod.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The invention will be further described with reference to the accompanying drawings in which:
example 1
As shown in fig. 1-8, an impurity removing machine for producing neutral cotton comprises a traction mechanism 1 for conveying neutral cotton, a vibration mechanism 2 for vibrating and removing impurities from the neutral cotton, and a grabbing mechanism 5 for improving the vibration conveying effect in the conveying process, wherein the vibration mechanism 2 is installed on the inner side of the traction mechanism 1, the grabbing mechanism 5 is installed on the traction mechanism 1, the lower end of the traction mechanism 1 is connected with a dust-absorbing and impurity-removing mechanism 4, a recovery mechanism 3 is installed outside the dust-absorbing and impurity-removing mechanism 4, and a linkage mechanism 6 is connected with the power end of the vibration mechanism 2;
the traction mechanism 1 comprises a traction rod 11, a traction conveying belt 12, a transmission shaft 13 and a first motor 14, wherein the traction rod 11 is arranged outside the traction conveying belt 12, the transmission shaft 13 is arranged on the inner sides of two ends of the traction conveying belt 12, and the power end of the transmission shaft 13 is connected with the first motor 14;
the vibration mechanism 2 comprises a middle vibration rack 21, vibration generating shafts 22 and vibration matching blocks 23, wherein the middle vibration rack 21 is arranged on the inner side of the traction conveying belt 12, eight vibration generating shafts 22 are arranged on the inner side of the middle vibration rack 21, and the vibration matching blocks 23 are intermittently arranged on the vibration generating shafts 22;
the recovery mechanism 3 comprises a conical box 31, a transmission pipe 32, an air outlet pipe 33 and an air pump 34, the conical box 31 is arranged at the front end and the rear end of the dust and impurity removing mechanism 4, the transmission pipe 32 is arranged on the conical box 31 at the front end, the lower end of the transmission pipe 32 is connected with the air pump 34 through the air outlet pipe 33, and the rear end of the air pump 34 is connected with the conical box 31 at the rear side through an air collecting pipe 35;
the dust collection and impurity removal mechanism 4 comprises a support frame 41, a sundries recovery box 42 and a treatment box 43, wherein the sundries recovery box 42 is arranged at the upper end of the support frame 41, and the treatment box 43 is arranged at the front end of the support frame 41;
the grabbing mechanism 5 comprises a telescopic rod 51, telescopic claws 52, springs 53 and a limiting ring 54, the telescopic rod 51 is arranged in the traction rod 11, the top ends of the telescopic rods 51 are connected with the three telescopic claws 52, the limiting ring 54 is arranged at the middle section of the telescopic rod 51, and the springs 53 are arranged between the limiting ring 54 and the traction rod 11.
Preferably: the linkage mechanism 6 comprises a chain wheel 61 and a chain 62, the rear end of the vibration generating shaft 22 is connected with the chain wheel 61, the chain wheels 61 are connected through the chain 62, the output end of the first motor 14 is connected with the transmission shaft 13 through a coupler and is connected with the chain wheel 61 in a key mode, kinetic energy is transmitted to the chain 62 through the chain wheel 61, the vibration matching block 23 can circularly knock the middle vibration frame 21, and neutral cotton can be subjected to vibration and impurity removal; the traction rod 11 is connected with the traction conveyor belt 12 through a bolt, the telescopic rod 51 is connected with the traction rod 11 in a sliding mode, the traction rod 11 plays a fixing role, and the telescopic rod 51 plays a telescopic role; the middle-placed vibration frame 21 is connected with the processing box 43 through a bolt, the vibration generating shaft 22 is connected with the middle-placed vibration frame 21 through a bearing, the vibration matching block 23 is connected with the vibration generating shaft 22 through welding, and the middle-placed vibration frame 21 can be knocked and vibrated so as to transmit rotation to the traction rod 11 and the telescopic rod 51; the conical box 31 is connected with the processing box 43 and the transmission pipe 32 through flanges, and the connection strength and the sealing property are ensured through the flange connection; the bottom inside the treatment box 43 is an inclined plane and inclines towards one side of the sundries recycling box 42, a through hole is formed in the joint of the treatment box 43 and the sundries recycling box 42, and impurities are collected into the sundries recycling box 42 through the inclined plane; the telescopic claw 52 is connected with the telescopic rod 51 through a pin shaft, the limiting ring 54 is connected with the telescopic rod 51 through welding, and the telescopic claw 52 is used for opening and supporting neutral cotton; the discharge end of the treatment box 43 is provided with a scraper, three grooves penetrating through the traction rod 11 are formed in the scraper, and the scraper is used for scraping neutral cotton on the traction rod 11.
Example 2
As shown in fig. 9, the present embodiment is different from embodiment 1 in that:
the linkage mechanism 6 comprises a conical wheel group 611 and a connecting rod 612, the rear end of the vibration generation shaft 22 is connected with the conical wheel group 611, the conical wheel groups 611 are driven through the connecting rod 612, the output end of the first motor 14 is connected with the conical wheel group 611 through a coupler, the transmission shaft 13 is connected with the key at the same time, kinetic energy is transmitted to the connecting rod 612 through the conical wheel group 611, the vibration matching block 23 can circularly knock the middle vibration frame 21, and neutral cotton can be subjected to vibration and impurity removal.
The use method of the impurity removing machine for producing the neutral cotton comprises the following steps:
a. placing neutral cotton at the feeding end of the treatment box 43, starting the device, driving the traction conveyor belt 12 and the traction rod 11 after the first motor 14 is started, and moving the traction rod 11 to the feeding end of the treatment box 43;
b. after the traction rod 11 is turned downwards, the traction rod 11 is inserted into the middle of the neutral cotton, the traction rod 11 is continuously driven by the traction conveyor belt 12, at the moment, the top end of the telescopic rod 51 is contacted with the middle-arranged vibration rack 21 on the inner side of the traction conveyor belt 12, and the telescopic rod 51 is ejected out immediately;
c. at the moment, the draw bar 11 is inserted into the neutral cotton, the telescopic claws 52 are spread due to the mutual extrusion potential energy of the telescopic claws 52, so that the bottom of the neutral cotton is supported by the telescopic claws 52, meanwhile, the kinetic energy of the first motor 14 is transmitted to the vibration generating shaft 22 through the linkage mechanism 6, and the vibration matching block 23 outside the vibration generating shaft 22 strikes the middle vibrating frame 21 and the extended telescopic rod 51 at irregular intervals;
d. at this time, the suction force and the circulating wind force of the air pump 34 blow the neutral cotton, and the neutral cotton is subjected to the vibration force, so that impurities in the neutral cotton are separated out, and the impurities are moved into the impurity recycling box 42 through the inclined plane at the bottom and the circulating wind.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
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