Safe and environment-friendly stable explosive and preparation method thereof
1. The utility model provides a safe environmental protection's stable form explosive which characterized in that: the composite material consists of an oxide explosion promoter, an active metal reducing agent and a binder, wherein the active metal reducing agent is selected from microspheres with the particle size of active metal of 40-80 mu m.
2. The blasting explosive according to claim 1, wherein: the reducing agent is selected from one or more of spherical aluminum powder, magnesium powder, iron powder and zinc powder.
3. The blasting explosive according to claim 2, wherein: the reducing agent is selected from one or more of spherical aluminum powder, iron powder and zinc powder, and spherical magnesium powder.
4. The blasting explosive according to claim 3, wherein: the mass ratio of the magnesium powder to other spherical metal powder is (2-12): (1-3).
5. The blasting explosive according to claim 1, wherein: the oxide initiator is selected from one or more of lead perchlorate, potassium chlorate and potassium perchlorate.
6. The blasting explosive according to claim 5, wherein: the particle size of the oxide explosion promoter is 10-120 mu m.
7. The blasting explosive according to claim 1, wherein: wherein, the binder is selected from one or more of polyurethane elastomer, fluororubber and silicon rubber.
8. The blasting explosive according to claim 1, wherein: wherein the raw materials in parts by mass are as follows: 0.5-5 parts of the binder, 10-80 parts of the reducing agent and 10-70 parts of the oxide explosion promoter.
9. A process for the preparation of the blasting explosive according to any of claims 1 to 8, characterized in that: it includes:
(1) adding the binder into an organic solvent, and completely dissolving to obtain a binder solution;
(2) adding the reducing agent into the binder solution, mixing and soaking for 1-6h to obtain a binder-coated reducing agent dispersion liquid;
(3) adding the oxide explosion promoter into the dispersion liquid of the binder coated reducing agent, and mixing to obtain mixed slurry;
(4) and granulating and drying the mixed slurry to obtain the explosive.
10. The method of claim 9, wherein: the organic solvent is selected from ethyl acetate.
Background
Black powder is one of the important raw materials in the production of fireworks and crackers. The black powder is made up by mixing three components of potassium nitrate (oxidant), charcoal (reductant) and sulfur (combustible), and has the advantages of low cost, safe operation and convenient production. However, the black powder can generate a large amount of black smoke during combustion, which affects the setting off effect of fireworks, and the combustion is incomplete, and the residue contains a large amount of oxides of carbon, sulfur and potassium and solid residues, which seriously pollutes the environment. In the aspect of safety, the black powder has high mechanical sensitivity, and can be ignited or exploded when being subjected to strong impact or friction, so that the safety is low in the production and transportation processes, and great danger is brought to lives and properties of people.
The traditional firework explosive mainly comprises metal powder, sulfur and potassium nitrate, wherein the metal powder is used as a reducing agent, the sulfur is used as a combustible and a reducing agent, and the potassium nitrate is used as an oxidizing agent, so that explosion is formed through violent reaction of the reducing agent and the oxidizing agent. Such explosive agents have two major hazards: firstly, in the aspect of safety, sulfur and potassium nitrate are substances with higher sensitivity, and are easy to combust under the conditions of friction, impact, electrostatic spark and the like, so that explosion accidents occur; secondly, in the aspect of environmental protection, most of reaction products of the sulfur and the potassium nitrate are nitric oxides and oxysulfides, which belong to toxic and harmful gases and cause serious harm to the environment.
Disclosure of Invention
The invention aims to provide a blasting powder which does not generate nitrogen oxides and sulfur oxides after blasting, has low combustion sensitivity and strong stability and a preparation method thereof, and the blasting powder can solve the problems of high pollution, high mechanical sensitivity, high static and spark sensitivity, low safety in production and transportation processes, sulfur and nitrogen pollutants and the like which are often generated by the blasting powder used by fireworks and crackers in the prior art, and can obtain high stability under simple components.
The invention firstly provides the following technical scheme:
a safe and environment-friendly stable explosive consists of an oxide explosion promoter, an active metal reducing agent and a binder, wherein the active metal reducing agent is selected from microspheres of which the particle size of active metal is 40-80 mu m.
According to some preferred embodiments of the present invention, the reducing agent is selected from one or more of spherical aluminum powder, magnesium powder, iron powder, and zinc powder.
According to some preferred embodiments of the present invention, the reducing agent is selected from one or more of spherical aluminum powder, iron powder, zinc powder, and spherical magnesium powder.
According to some preferred embodiments of the present invention, the mass ratio of the magnesium powder to the other spherical metal powder is (2-12): (1-3).
According to some preferred embodiments of the invention, the oxide initiator is selected from one or more of lead perchlorate, potassium chlorate, potassium perchlorate.
According to some preferred embodiments of the invention, the oxide booster has a particle size of 10 to 120 μm.
According to some preferred embodiments of the present invention, the binder is selected from one or more of polyurethane elastomer, fluororubber, silicone rubber.
According to some preferred embodiments of the present invention, the raw materials comprise, in parts by mass: 0.5-5 parts of the binder, 10-80 parts of the reducing agent and 10-70 parts of the oxide explosion promoter.
The invention further provides a preparation method of the explosive, which comprises the following steps:
(1) adding the binder into an organic solvent, and completely dissolving to obtain a binder solution;
(2) adding the reducing agent into the binder solution, mixing and soaking for 1-6h to obtain a binder-coated reducing agent dispersion liquid;
(3) adding the oxide explosion promoter into the dispersion liquid of the binder coated reducing agent, and mixing to obtain mixed slurry;
(4) and granulating and drying the mixed slurry to obtain the explosive.
According to some preferred embodiments of the invention, the organic solvent is selected from ethyl acetate.
The invention has the following beneficial effects:
the explosion initiating agent only consists of an active metal type reducing agent, an oxide type explosion promoter and a binder, can obtain safe and reliable explosion initiating effect under simple components, and has the advantages of no sulfur, no nitrogen, little smoke, environmental friendliness, low mechanical sensitivity, high safety and the like; the granularity of the selected active metal is not less than 40 mu m, the active metal is not easy to burn at the temperature of below 300 ℃ in the air atmosphere, the safety is higher, the active metal is not sensitive to factors such as moisture, static electricity and the like which are extremely sensitive to the traditional explosive, and the obtained explosive has excellent stability.
In some embodiments of the invention, according to a GJB 772A-1997 mechanical sensitivity test method, the impact sensitivity of the prepared explosive is 8% -4%, the friction sensitivity is 0%, and the safety performance is obviously improved compared with that of the traditional fireworks explosive; according to the GJB 772A-1997 ignition point test method, the ignition point temperature of the prepared explosive is 262-338 ℃, and the stability of the prepared explosive is greatly improved compared with that of the traditional firework explosive.
Detailed Description
The present invention is described in detail with reference to the following examples, but it should be understood that the examples are only for illustrative purposes and are not intended to limit the scope of the present invention. All reasonable variations and combinations that fall within the spirit of the invention are intended to be within the scope of the invention.
According to the technical scheme of the invention, the preparation method of the specific explosive containing the metal mixture reducing agent comprises the following steps:
(1) adding the binder into ethyl acetate, and stirring at the speed of 100-400rpm for 1-6h until the binder is completely dissolved to obtain a binder solution;
(2) dispersing a reducing agent consisting of a metal mixture into the binder solution, stirring and soaking at the speed of 100-400rpm for 1-6h to obtain a binder-coated reducing agent dispersion liquid;
(3) adding an explosion promoter with the particle size of 10-120 mu m into the dispersion liquid, and stirring for a certain time to obtain mixed slurry;
(4) extruding and granulating the obtained mixed slurry through a granulator, and drying to obtain the explosive;
wherein, preferably, the soaking time in the step (3) is 1-3 h;
wherein the content of the first and second substances,
the binder can be selected from one or more of polyurethane elastomer and fluororubber;
the reducing agent is selected from one or more of spherical aluminum powder with the particle size of 40-80 mu m, magnesium powder, iron powder and zinc powder, preferably, the reducing agent comprises one or more of aluminum powder, iron powder and zinc powder and magnesium powder;
the explosion accelerator can be one or more selected from lead perchlorate, potassium chlorate and potassium perchlorate;
the raw materials in parts by mass can be as follows: 0.5-5 parts of the binder, 10-80 parts of the reducing agent and 10-70 parts of the oxide explosion promoter.
In the above specific embodiment, the present invention further provides the following examples, wherein the parts used in the examples all represent parts by mass:
example 1
The explosive is prepared by the following steps:
(1) dispersed coating
Weighing 1 part of adhesive fluororubber 2311, adding the adhesive fluororubber into ethyl acetate, stirring for 0.5h, dispersing 40 parts of aluminum powder, 10 parts of magnesium powder and 9 parts of zinc powder into a solution under the protection of an inert atmosphere, and stirring for 2h to obtain a dispersion liquid of an adhesive coated reducing agent, wherein the particle size of each metal powder is as follows: 75 microns of aluminum powder, 40 microns of magnesium powder and 40 microns of zinc powder;
(2) mixed powder
Weighing 40 parts of lead perchlorate serving as an explosion promoter, adding the lead perchlorate into the dispersion liquid obtained by coating the reducing agent with the binder, and stirring for 4 hours to obtain slurry;
(3) granulating
And extruding and granulating the obtained slurry through a granulator with a particle plate of 2mm, and drying the obtained particles at the drying temperature of 60 ℃ to obtain the final product.
Example 2
The explosive is prepared by the following steps:
(1) modification of reducing agents
Weighing 2 parts of a polyurethane elastomer (with a molecular weight of 1000-6000) binder, adding the binder into ethyl acetate, stirring for 0.5h, dispersing 17 parts of aluminum powder and 8 parts of magnesium powder into a solution under the protection of an inert atmosphere, and stirring for 2h to obtain a dispersion liquid of the binder coated reducing agent, wherein the particle size of each metal powder is as follows: 75 μm of aluminum powder and 40 μm of magnesium powder;
(2) mixed powder
Weighing 73 parts of an explosion promoter potassium perchlorate, adding the mixture into the dispersion liquid obtained by coating the reducing agent with the binder, and stirring for 4 hours to obtain slurry;
(3) granulating
And extruding and granulating the obtained slurry through a granulator with a particle plate of 2mm, and drying the obtained particles at the drying temperature of 60 ℃ to obtain the final product.
Example 3
The explosive is prepared by the following steps:
(1) modification of reducing agents
Weighing 2 parts of a polyurethane elastomer (with a molecular weight of 1000-6000) binder, adding the binder into ethyl acetate, stirring for 0.5h, dispersing 33 parts of aluminum powder and 25 parts of magnesium powder into a solution under the protection of an inert atmosphere, and stirring for 2h to obtain a dispersion liquid of a binder-coated reducing agent, wherein the particle size of each metal powder is as follows: 75 μm of aluminum powder and 40 μm of magnesium powder.
(2) Mixed powder
Weighing 42 parts of potassium perchlorate serving as an explosion promoter, adding the potassium perchlorate serving as the explosion promoter into the dispersion liquid obtained by coating the reducing agent with the binder, and stirring for 4 hours to obtain slurry;
(3) granulating
And extruding and granulating the obtained slurry through a granulator with a particle plate of 2mm, and drying the obtained particles at the drying temperature of 60 ℃ to obtain the final product.
According to the test method of GJB 772A-1997 mechanical sensitivity, the impact sensitivity of the prepared explosive is 8-4% and the friction sensitivity is 0% by adopting a 10Kg drop hammer with a drop height of 25cm, so that the safety performance is obviously improved compared with the traditional fireworks explosive.
According to the GJB 772A-1997 ignition point test method, the ignition point temperature of the prepared explosive is 262-338 ℃, and the stability of the prepared explosive is greatly improved compared with that of the traditional firework explosive.
The above examples are merely preferred embodiments of the present invention, and the scope of the present invention is not limited to the above examples. All technical schemes belonging to the idea of the invention belong to the protection scope of the invention. It should be noted that modifications and embellishments within the scope of the invention may be made by those skilled in the art without departing from the principle of the invention, and such modifications and embellishments should also be considered as within the scope of the invention.