1. An AFAS (atomic fluorescence As) easy-to-clean treatment process for a glass surface is characterized by comprising the following steps of:

early preparation work: the related materials of the glass raw sheet, the grinding wheel, the screen printing plate, the printing ink and the film material are fully equipped;

cutting glass: selecting and typesetting the drawing according to the requirements of customers, adding corresponding edging amount of 0.8-1.5 mm according to the requirements of the edging procedure, and then cutting by using a cutting machine;

processing the side shape: selecting corresponding edge grinding equipment according to processing requirements to carry out edge shape processing, conveying the processed product to a glass cleaning machine for cleaning, inspecting and selecting after cleaning is finished, and separating qualified products by using absorbent pearl cotton pads;

pattern printing: firstly, removing dust from a glass sheet, debugging a printing machine to print patterns, drying the printed product, performing full inspection, and placing the inspected glass on a multi-layer frame;

tempering: setting corresponding toughening parameters according to the thickness of the product, carrying out toughening treatment, carrying out related toughening performance tests according to the product requirements, and protecting the toughened product by using a degreased pearl cotton pad;

AF/AS spraying: and sequentially carrying out water washing, plasma treatment, AF/AS spraying, baking, water washing, film pasting, packaging and storage on the toughened product.

2. An AFAS clean-up treatment process for glass surfaces as claimed in claim 1, wherein the plate surface utilization rate is not less than 92% for said plate selection and layout.

3. An AFAS clean-easy process for glass surface as claimed in claim 2 wherein, during said cutting, the air pressure of the cutting machine is controlled at 0.6-0.8Mpa and the cutting speed is controlled at 80-120 m/min.

4. An AFAS easy cleaning process for glass surface as claimed in claim 3, wherein during said edge-type processing, the diamond wheel mesh number of the double-edge machine is selected from 80-120 mesh, the speed is 4-8 m/min, the air pressure is controlled at 0.6-0.8MPa, the diamond wheel mesh number of the numerical control processing machine is 140-280 mesh, the speed is 4-5 m/min, and the air pressure is controlled at 0.6-0.8 MPa.

5. An AFAS clean easy processing technology for glass surface as claimed in claim 4 wherein the speed of the washer is 6 m/min and the speed of the brush is 180 m/min during the washing process after the edge profile processing.

6. An AFAS easy-cleaning treatment process for glass surface as claimed in claim 5, wherein during the pattern printing process, a proper amount of citric acid is added into a water tank of a cleaning machine during dust removal, the ratio of the citric acid to water per kilogram is 0.5 g, the rotating speed of the cleaning machine is 6 m/min, the rotating speed of a brush is 180 m/min, the air pressure of the machine is controlled to be 0.6-0.8MPa, the air pressure of a scraper of the machine is controlled to be 0.4-0.5MPa, the speed of the scraper is 10-12 m/min, the mesh number of a screen plate is 450 meshes, the tension is controlled to be 20-25N, the viscosity value of the ink is controlled to be 1-4(32 ℃ 400r/min), the speed of a drying furnace is 6-8 m/min, and the temperature is controlled to be 120 ℃.

7. The AFAS easy-to-clean process as claimed in claim 6, wherein the tempering temperature is controlled at 680-720 ℃ during the tempering process.

8. An AFAS easy cleaning process for glass surfaces as claimed in claim 7 wherein the treated product is stored in a ventilated and relatively dry place at a temperature below 45 ℃ and a humidity below 60%.

Background

With the continuous development of social economy and the continuous improvement of the living standard of human beings, glass has been developed from single lighting, perspective, wind and rain shielding to multifunctional glass products with various special purposes. However, the existing glass product has the problems that the surface is not only easy to be polluted, but also the pollution of oil stain, water drop, sweat stain, handprint and the like on the surface is difficult to clean, and the existing glass product has poor wear resistance and is easy to scrape.

An effective solution to the problems in the related art has not been proposed yet.

Disclosure of Invention

The invention aims to provide a glass surface AFAS (atomic fluorescence As) easy-to-clean treatment process, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the AFAS easy-cleaning treatment process for the glass surface comprises the following steps:

early preparation work: the related materials of the glass raw sheet, the grinding wheel, the screen printing plate, the printing ink and the film material are fully equipped;

cutting glass: selecting and typesetting the drawing according to the requirements of customers, adding corresponding edging amount of 0.8-1.5 mm according to the requirements of the edging procedure, and then cutting by using a cutting machine;

processing the side shape: selecting corresponding edge grinding equipment according to processing requirements to carry out edge shape processing, conveying the processed product to a glass cleaning machine for cleaning, inspecting and selecting after cleaning is finished, and separating qualified products by using absorbent pearl cotton pads;

pattern printing: firstly, removing dust from a glass sheet, debugging a printing machine to print patterns, drying the printed product, performing full inspection, and placing the inspected glass on a multi-layer frame;

tempering: setting corresponding toughening parameters according to the thickness of the product, carrying out toughening treatment, carrying out related toughening performance tests according to the product requirements, and protecting the toughened product by using a degreased pearl cotton pad;

AF/AS spraying: and sequentially carrying out water washing, plasma treatment, AF/AS spraying, baking, water washing, film pasting, packaging and storage on the toughened product.

Furthermore, the layout utilization rate needs to be more than or equal to 92% when the layout selection and the typesetting are carried out.

Furthermore, in the cutting process, the air pressure of the cutting machine is controlled to be 0.6-0.8Mpa, and the cutting speed is controlled to be 80-120 m/min.

Furthermore, in the above-mentioned edge-type processing process, the mesh number of diamond wheel of double-edge machine is 80-120 meshes, speed is 4-8 m/min, air pressure is controlled at 0.6-0.8MPa, the mesh number of diamond wheel of numerical control processing machine is 140 meshes, speed is 4-5 m/min, air pressure is controlled at 0.6-0.8 MPa.

Further, in the cleaning process after the edge shape processing, the rotating speed of the cleaning machine is 6 m/min, and the rotating speed of the brush is 180 r/min.

Furthermore, in the process of pattern printing, a proper amount of citric acid is added into a water tank of a cleaning machine during dust removal, the citric acid is mixed according to the proportion of 0.5 g of citric acid per kilogram of water, the rotating speed of the cleaning machine is 6 m/min, the rotating speed of a hairbrush is 180 r/min, the air pressure of the machine is controlled to be 0.6-0.8Mpa when the machine is debugged, the air pressure of a scraper of the machine is controlled to be 0.4-0.5Mpa, the speed of the scraper is 10-12 m/min, the mesh number of a screen is 450 meshes, the tension is controlled to be 20-25N, the ink viscosity value is controlled to be 1-4 (400 r/min at 32 ℃), the speed of a drying furnace is 6-8 m/min when the drying is performed, and the temperature is controlled to be 120 ℃.

Further, in the toughening process, the toughening temperature is controlled at 680-720 ℃.

Further, the treated product is stored in a ventilated and relatively dry place at a temperature below 45 ℃ and a humidity below 60%.

Compared with the prior art, the invention has the following beneficial effects: the problem that the flaky water stain is difficult to clean after the glass surface is contacted with water drops under the condition of subversion is solved, the water stain and the glass surface form a water drop angle after AF/AS treatment AS if the water drops on lotus leaves slide off without marks, so that the glass surface is difficult to pollute, the problems of oil stain, water drops, sweat stain and hard hand mark on the glass surface in the past are effectively solved, the superiority of the method is particularly obvious on kitchen electrical products, the treated glass product has good wear resistance, the application range of the glass product is greatly enlarged, and the method can be widely applied.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a flow chart of an AFAS easy clean treatment process for a glass surface according to an embodiment of the present invention;

FIG. 2 is a table of water drop angle data performance test results after rub resistance tests for glass articles produced by an AFAS easy clean treatment process for glass surfaces in accordance with an embodiment of the present invention.

Detailed Description

The invention is further described with reference to the following drawings and detailed description:

the first embodiment is as follows:

referring to fig. 1, an AFAS easy-cleaning treatment process for glass surface according to an embodiment of the present invention includes the following steps:

early preparation work: the related materials of the glass raw sheet, the grinding wheel, the screen printing plate, the printing ink and the film material are fully equipped;

cutting glass: selecting and typesetting the drawing according to the requirements of customers, adding corresponding edging amount of 0.8mm according to the requirements of the edging procedure, and then cutting by using a cutting machine;

processing the side shape: selecting corresponding edge grinding equipment according to processing requirements to carry out edge shape processing, conveying the processed product to a glass cleaning machine for cleaning, inspecting and selecting after cleaning is finished, and separating qualified products by using absorbent pearl cotton pads;

pattern printing: firstly, removing dust from a glass sheet, debugging a printing machine to print patterns, drying the printed product, performing full inspection, and placing the inspected glass on a multi-layer frame;

tempering: setting corresponding toughening parameters according to the thickness of the product, carrying out toughening treatment, carrying out related toughening performance tests according to the product requirements, and protecting the toughened product by using a degreased pearl cotton pad;

AF/AS spraying: and sequentially carrying out water washing, plasma treatment, AF/AS spraying, baking, water washing, film pasting, packaging and storage on the toughened product.

In a further embodiment, the layout utilization rate is more than or equal to 92% when the layout selection and the typesetting are performed.

In a further embodiment, during the cutting process, the air pressure of the cutting machine is controlled at 0.6MPa, and the cutting speed is controlled at 80 m/min.

In a further embodiment, in the above-mentioned edge-type processing process, the mesh number of diamond wheel of double-edge machine is 80 meshes, and its speed is 4 m/min, and its air pressure is controlled at 0.6Mpa, and the mesh number of diamond wheel of numerical control machine is 140 meshes, and its speed is 4 m/min, and its air pressure is controlled at 0.6 Mpa.

In a further embodiment, the rotating speed of the cleaning machine is 6 m/min and the rotating speed of the brush is 180 r/min in the cleaning process after the edge shape processing.

In a further embodiment, in the pattern printing process, a proper amount of citric acid is added into a water tank of a cleaning machine during dust removal, the citric acid is mixed according to the proportion of 0.5 g of citric acid per kilogram of water, the rotating speed of the cleaning machine is 6 m/min, the rotating speed of a brush is 180 r/min, the air pressure of the machine is controlled at 0.6Mpa, the air pressure of a scraper of the machine is controlled at 0.4Mpa, the speed of the scraper is 10 m/min, the mesh number of a screen printing plate is 350-450 meshes, the tension is controlled at 20N, the viscosity value of ink is controlled at 1(32 ℃ 400r/min), the speed of a drying furnace is 6 m/min, and the temperature is controlled at 100 ℃.

In a further embodiment, the tempering temperature is controlled at 680 ℃ during the tempering process described above.

In a further embodiment, the treated product is stored in a ventilated and relatively dry place at a temperature below 45 ℃ and a humidity below 60%.

Example two:

referring to fig. 1, an AFAS easy-cleaning treatment process for glass surface according to an embodiment of the present invention includes the following steps:

early preparation work: the related materials of the glass raw sheet, the grinding wheel, the screen printing plate, the printing ink and the film material are fully equipped;

cutting glass: selecting and typesetting the drawing according to the requirements of customers, adding corresponding edging amount of 1.15mm according to the requirements of the edging procedure, and then cutting by using a cutting machine;

processing the side shape: selecting corresponding edge grinding equipment according to processing requirements to carry out edge shape processing, conveying the processed product to a glass cleaning machine for cleaning, inspecting and selecting after cleaning is finished, and separating qualified products by using absorbent pearl cotton pads;

pattern printing: firstly, removing dust from a glass sheet, debugging a printing machine to print patterns, drying the printed product, performing full inspection, and placing the inspected glass on a multi-layer frame;

tempering: setting corresponding toughening parameters according to the thickness of the product, carrying out toughening treatment, carrying out related toughening performance tests according to the product requirements, and protecting the toughened product by using a degreased pearl cotton pad;

AF/AS spraying: and sequentially carrying out water washing, plasma treatment, AF/AS spraying, baking, water washing, film pasting, packaging and storage on the toughened product.

In a further embodiment, the layout utilization rate is more than or equal to 92% when the layout selection and the typesetting are performed.

In a further embodiment, during the cutting process, the air pressure of the cutting machine is controlled at 0.7MPa, and the cutting speed is controlled at 100 m/min.

In a further embodiment, during the edge type processing, the mesh number of diamond wheels of the double-edge machine is selected from 100 meshes, the speed is 6 m/min, the air pressure is controlled at 0.7MPa, and the mesh number of diamond wheels of the numerical control processing machine is 210 meshes, the speed is 4.5 m/min, and the air pressure is controlled at 0.7 MPa.

In a further embodiment, the rotating speed of the cleaning machine is 6 m/min and the rotating speed of the brush is 180 r/min in the cleaning process after the edge shape processing.

In a further embodiment, in the pattern printing process, a proper amount of citric acid is added into a water tank of a cleaning machine during dust removal, the citric acid is mixed according to the proportion of 0.5 g of citric acid per kilogram of water, the rotating speed of the cleaning machine is 6 m/min, the rotating speed of a brush is 180 r/min, the air pressure of the machine is controlled at 0.7Mpa, the air pressure of a scraper of the machine is controlled at 0.45Mpa, the speed of the scraper is 11 m/min, the mesh number of a screen plate is 400 meshes, the tension is controlled at 22.5N, the viscosity value of ink is controlled at 2.5(32 ℃ 400r/min), the speed of a drying furnace is 7 m/min during drying, and the temperature is controlled at 110 ℃.

In a further embodiment, the tempering temperature is controlled at 700 ℃ during the tempering process described above.

In a further embodiment, the treated product is stored in a ventilated and relatively dry place at a temperature below 45 ℃ and a humidity below 60%.

Example three:

referring to fig. 1, an AFAS easy-cleaning treatment process for glass surface according to an embodiment of the present invention includes the following steps:

early preparation work: the related materials of the glass raw sheet, the grinding wheel, the screen printing plate, the printing ink and the film material are fully equipped;

cutting glass: selecting and typesetting the drawing according to the requirements of customers, adding corresponding edging amount of 1.5mm according to the requirements of the edging procedure, and then cutting by using a cutting machine;

processing the side shape: selecting corresponding edge grinding equipment according to processing requirements to carry out edge shape processing, conveying the processed product to a glass cleaning machine for cleaning, inspecting and selecting after cleaning is finished, and separating qualified products by using absorbent pearl cotton pads;

pattern printing: firstly, removing dust from a glass sheet, debugging a printing machine to print patterns, drying the printed product, performing full inspection, and placing the inspected glass on a multi-layer frame;

tempering: setting corresponding toughening parameters according to the thickness of the product, carrying out toughening treatment, carrying out related toughening performance tests according to the product requirements, and protecting the toughened product by using a degreased pearl cotton pad;

AF/AS spraying: and sequentially carrying out water washing, plasma treatment, AF/AS spraying, baking, water washing, film pasting, packaging and storage on the toughened product.

In a further embodiment, the layout utilization rate is more than or equal to 92% when the layout selection and the typesetting are performed.

In a further embodiment, during the cutting process, the air pressure of the cutting machine is controlled at 0.8MPa, and the cutting speed is controlled at 120 m/min.

In a further embodiment, in the above-mentioned edge-type processing process, the mesh number of diamond wheel of double-edge machine is 120 meshes, and its speed is 8 m/min, and its air pressure is controlled at 0.8Mpa, and the mesh number of diamond wheel of numerical control machine is 280 meshes, and its speed is 5 m/min, and its air pressure is controlled at 0.8 Mpa.

In a further embodiment, the rotating speed of the cleaning machine is 6 m/min and the rotating speed of the brush is 180 r/min in the cleaning process after the edge shape processing.

In a further embodiment, in the pattern printing process, a proper amount of citric acid is added into a water tank of a cleaning machine during dust removal, the citric acid is mixed according to the proportion of 0.5 g of citric acid per kilogram of water, the rotating speed of the cleaning machine is 6 m/min, the rotating speed of a brush is 180 r/min, the air pressure of the machine is controlled at 0.8Mpa, the air pressure of a scraper of the machine is controlled at 0.5Mpa, the speed of the scraper is 12 m/min, the mesh number of a screen printing plate is 450 meshes, the tension is controlled at 25N, the viscosity value of ink is controlled at 4(32 ℃ 400r/min), the speed of a drying furnace is 8 m/min, and the temperature is controlled at 120 ℃.

In a further embodiment, the tempering temperature is controlled at 720 ℃ during the tempering process described above.

In a further embodiment, the treated product is stored in a ventilated and relatively dry place at a temperature below 45 ℃ and a humidity below 60%.

By adopting the scheme, the current situation that the flaky water stain is difficult to clean after the glass surface is contacted with water drops can be overturned, and the water stain and the glass surface form a water drop angle after AF/AS treatment AS if the water drops on lotus leaves slide off without marks, so that the glass surface is difficult to pollute, the problem that the oil stain, the water drops, the sweat stain and the fingerprint on the glass surface are difficult to clean in the past is effectively solved, the superiority of the glass is particularly remarkable on kitchen electrical products, and the treated glass product has good wear resistance, so that the application range of the glass product is greatly enlarged, and the glass product can be widely applied.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.